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–EIMWC00508-16EN - 35/48 

 

 
 

20. 

Once the compressor has stopped, place a label on the compressor start -up switch, to prevent undesired 
start-ups. 

21. 

Close the compressor suction valve (if any). 

22. 

Using a recovery unit, remove surplus refrigerant from the liquid filter until atmospheric pressure is reached. 
The refrigerant must be stored in a suitable and clean container. 

 

 

    

ATTENTION

 

 

To  protect  the  environment,  do  not  release  removed  refrigerant  into  the  atmosphere.  Always  use  a  recovery  and 
storage device. 
 

 
 

23. 

Balance internal pressure with external pressure by pressing the vacuum pump valve installed on the filter 
cover. 

24. 

Remove the filter dryer cover. 

25. 

Remove the filter elements. 

26. 

Install the new filter elements in the filter. 

 

    

ATTENTION

 

 
Do  not  start  the  machine  before  the  cartridge  has  been  correctly  inserted  in  the  filter  dryer.  The  unit 
manufacturer  will  accept  no  responsibility  for  any  damage  to  persons  or  property  caused  during  unit 
functioning if the filter dryer cartridges have not been correctly inserted.

 

 

 

27. 

Replace the cover gasket. Do  not allow any mineral oil onto the filter gasket so as not to contaminate the 
circuit. Use only compatible oil for this purpose (POE).

 

28. 

Close the filter cover. 

29. 

Connect the vacuum pump to the filter and pull vacuum to 230 Pa.  

30. 

Close the vacuum pump valve.

 

31. 

Recharge the filter with the refrigerant recovered during emptying.  

32. 

Open the liquid line valve. 

33. 

Open the suction valve (if any). 

34. 

Start the compressor by turning switch Q1 or Q2. 

 

Rplacement of the oil filter 

 

    

ATTENTION 

 

 

The  lubrication  system  has  been  designed  to  keep most  of  the  oil  charge  inside  the  compressor.  During  operation, 
however,  a  small  amount  of  oil  circulates  freely  in  the  system,  conveyed  by  the  refrigerant.  The  amount  of 
replacement oil going into the compressor should therefore be equal to the quantity removed rather than the amount 
stated on the nameplate; this will avoid excess of oil during the following start-up. 
The quantity of oil removed from the compressor must be measured after having allowed the refrigerant present in the 
oil to evaporate for a suitable amount of time. To reduce the refrigerant content in the oil to a minimum, it is advised 
that  the  electrical  resistances  be  kept  on  and  that  the  oil  be  removed  only  when  it  has  reached  a  temperature  of 
35

45°C. 

 

 

    

ATTENTION

 

 
The replacement of the oil filter requires careful attention with regard to oil recovering; the oil must not be exposed to 
air for more than about 30 minutes. 
In case of doubts, verify oil acidity or, if it is not possible to carry out the measurement, replace the charge of lubricant  
with fresh oil stored in sealed tanks or in a way that meet supplier specifications. 
 

 

Fr3200 compressor 

The compressor oil filter is located under the oil separator (discharge side). It is strongly advised that it be replaced when  
its  pressure  drop  exceeds  2.0  bar.  The  pressure  drop  across  the  oil  filter  is  the  difference  between  the  compressor 
delivery pressure minus oil pressure. Both pressures can be controlled through the microprocessor for both compressors.

 

 

Required materials: 

Oil filter  Code 95816-401

  

– Quantity 1 

Gaskets kit  Code 128810988  

– Quantity 1

 

Summary of Contents for EWWQ380B-SS

Page 1: ...Water cooled screw chillers EWWQ380B SS EWWQC20B SS EWWQ420B XS EWWQC21B XS 50Hz Refrigerant R 410A Original Instructions Installation Operation and Maintenance Manual D EIMWC00508 16EN...

Page 2: ...ional 15 Operation 17 Operator s responsibilities 17 Description of the machine 17 Description of the refrigeration cycle 17 Description of the refrigeration cycle with partial heat recovery 22 Contro...

Page 3: ...recovery exchangers 10 Fig 4 Adjusting the safety flow switch 12 Fig 5 User connection to the interface terminal board 15 Fig 6 Refrigeration cycle of the EWWQ B SS EWWQ B XS DUAL Fr4 unit 18 Fig 7 Re...

Page 4: ...UNIT THE OPERATOR MUST BE TRAINED AND INSTRUCTED ON HOW TO USE THE UNIT THE OPERATOR MUST STRICTLY FOLLOW ALL INSTRUCTIONS SAFETY REGULATIONS AND LIMITATIONS REGARDING THE USE OF THE UNIT Key to symb...

Page 5: ...ensure proper installation and maintenance of the machine without any risk to people animals and or objects This manual is an important supporting document for qualified personnel but it is not inten...

Page 6: ...ture 20 C Maximum ambient temperature 41 C Max R H 95 not condensing ATTENTION Storing below the minimum temperature mentioned above may cause damage to components such as the electronic controller an...

Page 7: ...pe connected to the heat exchanger inlet The machine is supplied with safety valves that are installed on both the high and the low pressure sides of the refrigerant circuit In case of sudden stop of...

Page 8: ...D EIMWC00508 16EN 8 48 Fig 1 Lifting the unit...

Page 9: ...d animals it is advisable to install protection gratings for the compressor section To ensure the best possible performance on the installation site the following precautions and instructions must be...

Page 10: ...dition 7 Another filter must be installed on the machine inlet water pipe near the evaporator and heat recovery if installed The filter prevents solid particles from entering the heat exchanger as the...

Page 11: ...ction methods should be considered when designing the system as a whole 1 Continuous water flow circulation inside piping and exchangers 2 Addition of an appropriate amount of glycol inside the water...

Page 12: ...alves that are installed on each circuit both on the evaporator and on the condenser The purpose of the valves is to release the refrigerant inside the refrigerant circuit in the event of certain malf...

Page 13: ...rference all control wires must be installed separately from the power cables Use separate electrical conduits for this purpose CAUTION Before servicing the machine in any way open the general disconn...

Page 14: ...t supplied with the unit the power line of each pump must be provided with a magnetothermic switch and a control switch Water pump control Connect the control contactor coil power supply to terminals...

Page 15: ...ables so as not to induce interference with the electronic controller Current limitation The machine s load can be varied by means of a 4 20 mA external signal from an external device In this case cur...

Page 16: ...tputs DPS Double Set Point EF Esternal Fault EFS Evaporator Flow Switch EFS 1 Evaporator Flow Switch 1 EFS 2 Evaporator Flow Switch 2 GA General Alarm KPC Condensator Water Pump KPE 1 Evaporator Water...

Page 17: ...by adapting the refrigerant load to all foreseen operating conditions Expansion valve The machine has a an electronic expansion valve which is controlled by an electronic device called a Driver that o...

Page 18: ...TER OUTLET Y5 Y6 Fig 6 Refrigeration cycle of the EWWQ B SS EWWQ B XS DUAL Fr4 unit LOW PRESSURE SWITCH HIGH PRESSURE SWITCH F12 22 LP F13 23 HP LOW PRESSURE TRANSDUCER 0 30 bar HIGH PRESSURE TRANSDUC...

Page 19: ...TOR EX8 ELECTRONIC EXP VALVE WATER INLET WATER OUTLET Y5 LOW PRESSURE SWITCH HIGH PRESSURE SWITCH F12 22 LP F13 23 HP LOW PRESSURE TRANSDUCER 0 30 bar HIGH PRESSURE TRANSDUCER 0 45 bar LEAVING WATER T...

Page 20: ...Q B XS DUAL 3200 unit LOW PRESSURE SWITCH HIGH PRESSURE SWITCH F12 22 LP F13 23 HP LOW PRESSURE TRANSDUCER 0 30 bar HIGH PRESSURE TRANSDUCER 0 45 bar LEAVING WATER TEMPERATURE ENTERING WATER TEMPERATU...

Page 21: ...Q B XS Mono 3200 unit LOW PRESSURE SWITCH HIGH PRESSURE SWITCH F12 22 LP F13 23 HP LOW PRESSURE TRANSDUCER 0 30 bar HIGH PRESSURE TRANSDUCER 0 45 bar LEAVING WATER TEMPERATURE ENTERING WATER TEMPERATU...

Page 22: ...he cycle Controlling the partial recovery circuit and installation recommendations The partial heat recovery system is not managed and or controlled by the machine The installer should follow the sugg...

Page 23: ...upper satellite In this process the suction gas penetrates into the profile between the rotor the teeth of the upper satellite and the compressor body The volume is gradually reduced by compression of...

Page 24: ...otor Once the flute volume is closed off from the suction chamber the suction stage of the compression cycle is complete 1 2 3 Compression As the main rotor turns the volume of gas trapped within the...

Page 25: ...D EIMWC00508 16EN 25 48 FR3200 FR4 Compressor Fig 13 Refrigeration capacity control mechanism of compressor Fr3200 Fr4 Load Unload...

Page 26: ...the force of the spring and moves the slide valve towards the maximum load position Energised open De energised closed Unload compressor High pressure oil is admitted to the capacity control cylinder...

Page 27: ...oor block disconnector switch terminals The power supply voltage must be the same as that on the nameplate Maximum allowed tolerance 10 Voltage unbalance between the three phases must not exceed 3 The...

Page 28: ...respectively the average is 383 386 392 387 Volts 3 thus the unbalance percentage is 29 1 100 387 387 392 x below the maximum allowed 3 Electrical heaters power supply Each compressor comes with an e...

Page 29: ...valve inlet pipe is completely fully without bubbles and that the humidity indicator shows Dry Any bubbles inside the liquid sight glass might indicate a low refrigerant level or an excessive pressure...

Page 30: ...s to remain inactive during the winter season One must remember that once the machine s power supply has been cut off the anti freeze electrical resistance cannot function Do not leave the evaporator...

Page 31: ...complete check on the unit and on the state of the pressurised refrigeration circuits carried out after ten years of use in compliance with Italian law Lgs Decree 93 2000 for all groups belonging to c...

Page 32: ...200 compressor SUCTION ECONOMIZER PORT LIFTING ECONOMIZER PORT HIGH PRESSURE SWITCH LIFTING LOADING SOLENOID VALVE UNLOADING SOLENOID VALVE DISCHARGE TRANSDUCER FOR HIGH PRESSURE OIL FILTER TRANSDUCER...

Page 33: ...hen the pressure drop across it reaches 2 0 bar 5 Check for any dissolved metals 6 TAN Total Acid Number 0 10 No action Between 0 10 and 0 19 Replace anti acid filters and re check after 1000 running...

Page 34: ...er dryer cartridges have not been correctly inserted 10 Replace the cover gasket Do not allow any mineral oil onto the filter gasket so as not to contaminate the circuit Use only compatible oil for th...

Page 35: ...itch Q1 or Q2 Rplacement of the oil filter ATTENTION The lubrication system has been designed to keep most of the oil charge inside the compressor During operation however a small amount of oil circul...

Page 36: ...id injection valves 17 Disconnect the vacuum pump from the compressor 18 Remove the warning label from to the general disconnecting switch 19 Close the general disconnecting switch Q10 to supply power...

Page 37: ...onnect the vacuum pump and evacuate the compressor up to a vacuum of 230 Pa 15 On reaching the above vacuum level close the vacuum pump valve 16 Open the system s delivery suction and liquid injection...

Page 38: ...the machine has lost refrigerant it is necessary to first establish the causes before carrying out any replenishment operation The leak must be found and repaired Oil stains are a good indicator as t...

Page 39: ...on pressure increase the microprocessor will control the compressor load in order to allow it to function even if the compressor flow gas must be reduced It also contributes to the oil control logic O...

Page 40: ...___ bar Suction gas temperature _____ C Suction superheating _____ C Condensation saturated temperature _____ C Discharge superheating _____ C Liquid temperature _____ C Subcooling _____ C _____ C Cir...

Page 41: ...the machine in an inappropriate manner beyond its operating limits or not performing proper maintenance according to this manual can void the warranty Observe the following points in particular in or...

Page 42: ...an authorized agency Please check with your local requirements Important information regarding the refrigerant used This product contains fluorinated greenhouse gases Do not vent gases into the atmosp...

Page 43: ...gerant charge Factory Field h Greenhouse gas emission of the total refrigerant charge expressed as tonnes of CO2 equivalent m Refrigerant type n GWP Global Warming Potential p Unit serial number 2 The...

Page 44: ...osal The unit is made of metal and plastic parts All these parts must be disposed of in accordance with the local regulations in terms of disposal Lead batteries must be collected and taken to specifi...

Page 45: ...D EIMWC00508 16EN 45 48...

Page 46: ...D EIMWC00508 16EN 46 48...

Page 47: ...D EIMWC00508 16EN 47 48...

Page 48: ...of its content and the products and services presented therein Specification are subject to change without prior notice Refer to the data communicated at the time of the order Daikin Applied Europe S...

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