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1 General safety precautions
Installer reference guide
5
EWAQ+005BAVP
Packaged air-cooled water chillers and packaged air to water heat
pumps
4P492900-1 – 2017.06
DANGER: RISK OF EXPLOSION
Pump down – Refrigerant leakage.
If you want to pump
down the system, and there is a leakage in the refrigerant
circuit:
▪ Do NOT use the unit's automatic pump down function,
with which you can collect all refrigerant from the
system into the outdoor unit.
Possible consequence:
Self-combustion and explosion of the compressor
because of air going into the operating compressor.
▪ Use a separate recovery system so that the unit's
compressor does NOT have to operate.
WARNING
Always recover the refrigerant. Do NOT release them
directly into the environment. Use a vacuum pump to
evacuate the installation.
NOTICE
After all the piping has been connected, make sure there is
no gas leak. Use nitrogen to perform a gas leak detection.
NOTICE
▪ To avoid compressor breakdown, do NOT charge more
than the specified amount of refrigerant.
▪ When the refrigerant system is to be opened,
refrigerant must be treated according to the applicable
legislation.
WARNING
Make sure there is no oxygen in the system. Refrigerant
may only be charged after performing the leak test and the
vacuum drying.
▪ In case re-charge is required, refer to the nameplate of the unit. It
states the type of refrigerant and necessary amount.
▪ The unit is factory charged with refrigerant and depending on pipe
sizes and pipe lengths some systems require additional charging
of refrigerant.
▪ Only use tools exclusively for the refrigerant type used in the
system, this to ensure pressure resistance and prevent foreign
materials from entering into the system.
▪ Charge the liquid refrigerant as follows:
If
Then
A siphon tube is present
(i.e., the cylinder is marked with
"Liquid filling siphon attached")
Charge with the cylinder upright.
A siphon tube is NOT present
Charge with the cylinder upside
down.
▪ Open refrigerant cylinders slowly.
▪ Charge the refrigerant in liquid form. Adding it in gas form may
prevent normal operation.
CAUTION
When the refrigerant charging procedure is done or when
pausing, close the valve of the refrigerant tank
immediately. If the valve is not closed immediately,
remaining pressure might charge additional refrigerant.
Possible consequence:
Incorrect refrigerant amount.
1.2.4
Brine
If applicable. See the installation manual or installer reference guide
of your application for more information.
WARNING
The selection of the brine MUST be in accordance with the
applicable legislation.
WARNING
Take sufficient precautions in case of brine leakage. If
brine leaks, ventilate the area immediately and contact
your local dealer.
WARNING
The ambient temperature inside the unit can get much
higher than that of the room, e.g. 70°C. In case of a brine
leak, hot parts inside the unit can create a hazardous
situation.
WARNING
The use and installation of the application MUST comply
with the safety and environmental precautions specified in
the applicable legislation.
1.2.5
Water
If applicable. See the installation manual or installer reference guide
of your application for more information.
NOTICE
Make sure water quality complies with EU directive
98/83 EC.
1.2.6
Electrical
DANGER: RISK OF ELECTROCUTION
▪ Turn OFF all power supply before removing the
switch box cover, connecting electrical wiring or
touching electrical parts.
▪ Disconnect the power supply for more than 1 minute,
and measure the voltage at the terminals of main circuit
capacitors or electrical components before servicing.
The voltage MUST be less than 50 V DC before you
can touch electrical components. For the location of the
terminals, see the wiring diagram.
▪ Do NOT touch electrical components with wet hands.
▪ Do NOT leave the unit unattended when the service
cover is removed.
WARNING
If NOT factory installed, a main switch or other means for
disconnection, having a contact separation in all poles
providing full disconnection under overvoltage category III
condition, MUST be installed in the fixed wiring.