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Installation manual

36

EKHBH/X008BA

Indoor unit for air to water heat pump system

4PW54185-1B

General symptoms

Symptom 1: The unit is turned on (

y

 LED is lit) but the unit is not 

heating or cooling as expected

Symptom 2: The unit is turned on but the compressor is not starting 
(space heating or domestic water heating)

Symptom 3: Pump is making noise (cavitation)

Symptom 4: The water pressure relief valve opens

Symptom 5: The water pressure relief valve leaks

Symptom 6: The user interface displays "

n

n

n

n

" when pressing 

certain buttons

Symptom 7: Space heating capacity shortage at low outdoor 
temperatures

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting is not 
correct.

Check the controller set point.

The water flow is too low.

• Check that all shut off valves of the 

water circuit are completely open.

• Check if the water filter needs 

cleaning.

• Make sure there is no air in the 

system (purge air).

• Check on the manometer that there 

is sufficient water pressure. The 
water pressure must be >1 bar 
(water is cold)

• Check that the pump speed setting is 

on the highest speed.

• Make sure that the expansion vessel 

is not broken.

• Check that the resistance in the 

water circuit is not too high for the 
pump (refer to 

"Setting the pump 

speed" on page 23

).

The water volume in the installation 
is too low.

Make sure that the water volume in 
the installation is above the minimum 
required value (refer to 

"Checking 

the water volume and expansion 
vessel pre-pressure" on page 14

).

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The unit must start up out of its 
operation range (the water 
temperature is too low).

In case of low water temperature, the 
system utilizes the backup heater to 
reach the minimum water 
temperature first (15°C).

• Check that the backup heater power 

supply is correct.

• Check that the backup heater 

thermal fuse is closed.

• Check that the backup heater 

thermal protector is not activated.

• Check that the backup heater 

contactors are not broken.

The benefit kWh rate power supply 
settings and electrical connections 
do not match.

If [D-01]=1 or 2, the wiring requires 
specific installation like illustrated in 

"Connection to a benefit kWh rate 
power supply" on page 19

Other 

correctly installed configurations are 
possible, but are to be specific for 
the type of benefit kWh rate power 
supply type at this specific site.

The benefit kWh rate signal was sent 
by the electricity company.

Wait for the power to return.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

There is air in the system.

Purge air.

Water pressure at pump inlet is too 
low.

• Check on the manometer that there 

is sufficient water pressure. The 
water pressure must be >1 bar 
(water is cold).

• Check that the manometer is not 

broken.

• Check that the expansion vessel is 

not broken.

• Check that the setting of the pre-

pressure of the expansion vessel is 
correct (refer to 

"Setting the pre-

pressure of the expansion vessel" on 
page 15

).

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The expansion vessel is broken.

Replace the expansion vessel.

The water volume in the installation
is too high.

Make sure that the water volume in 
the installation is under the 
maximum allowed value (refer to 

"Checking the water volume and 
expansion vessel pre-pressure" on 
page 14

).

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Dirt is blocking the water pressure
relief valve outlet.

Check for correct operation of the 
pressure relief valve by turning the 
red knob on the valve counter 
clockwise:

• If you do not hear a clacking sound, 

contact your local dealer.

• In case the water keeps running out 

of the unit, close both the water inlet 
and outlet shut-off valves first and 
then contact your local dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The current permission level is set to 
a level that prevents using the 
pressed button.

Change the "user permission level" 
field setting [0-00], see 

"Field 

settings" on page 23

.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Backup heater operation is not 
activated. 

Check that the "backup heater 
operation status" field setting [4-00] 
is turned on, see 

"Field settings" on 

page 23

.

Check whether or not the thermal 
protector of the backup heater has 
been activated (refer to 

Main 

components

"Backup heater 

thermal protector" on page 10

 for 

location of the reset button).
Check if booster heater and backup 
heater are configured to operate 
simultaneously (field setting [4-01], 
see 

"Field settings" on page 23

)

Check whether or not the thermal 
fuse of the backup heater is blown 
(refer to 

"Main components"

"Backup heater thermal fuse" on 
page 10

 for location of the reset 

button).

The backup heater equilibrium 
temperature has not been 
configured correctly.

Raise the 

'

equilibrium temperature

'

 

field setting [5-01] to activate backup 
heater operation at a higher outdoor 
temperature.

Too much heat pump capacity is 
used for heating domestic hot water 
(applies only to installations with a 
domestic hot water tank).

Check that the

 '

space heating priority 

temperature

'

 field settings are 

configured appropriately:

• Make sure that the 'space heating 

priority status' field setting [5-02] is 
enabled.

• Raise the 'space heating priority 

temperature' field setting [5-03] to 
activate booster heater operation at a 
higher outdoor temperature.

Summary of Contents for EKHBX008BA

Page 1: ...INSTALLATION MANUAL EKHBH008BA EKHBX008BA Indoor unit for air to water heat pump system...

Page 2: ...3 4 35 48 142 101 502 2 3 4 5 48 39 96 361 1 1 2 MBSP 1 MBSP 895 922 830 469 260 B B T T 2 350 300 500 1 2x 2x 1x 1x 1x 1 2 3 4 5 30 90 1 2 3 4...

Page 3: ...tion See Selecting an installation location on page 12 The units can be combined with Daikin fan coil units floor heating applications low temperature radiators Daikin domestic water heating applicati...

Page 4: ...case the benefit kWh rate power supply is of the type that power supply is not interrupted Refer to Connection to a benefit kWh rate power supply on page 19 for more details Scope of this manual This...

Page 5: ...ormal temperature or if you must touch them be sure to wear proper gloves Caution Earth the unit Earthing resistance should be according to local and national regulations Do not connect the earth wire...

Page 6: ...e as set on the user interface 1 Outdoor unit 6 Collector field supply 2 Indoor unit 7 Shut off valve 3 Heat exchanger FHL1 3 Floor heating loop 4 Pump T Room thermostat optional 5 Shut off valve Make...

Page 7: ...t and cannot be done by the user interface on the indoor unit Domestic water heating Domestic water heating is as described under Application 2 on page 4 Application 4 Space heating and cooling applic...

Page 8: ...hot water in such an application is always provided by the domestic hot water tank which is connected to the Daikin indoor unit The auxiliary boiler must be integrated in the piping work and in the fi...

Page 9: ...ke sure to install the outdoor unit in the shade so that it is not influenced by the sun Frequent switching may cause corrosion of the boiler in an early stage Contact the manufacturer of the boiler D...

Page 10: ...il unit optional 7 Collector zone B field supply FHL1 3 Floor heating loop field supply The advantage of the dual set point control is that the heat pump will can operate at the lowest required leavin...

Page 11: ...tely after operation as the refrigerant pipes may be hot or cold depending on the condition of the refrigerant flowing through the refrigerant piping compressor and other refrigerant cycle parts Your...

Page 12: ...es draining and filter replacement of the indoor unit 11 Water inlet connection 12 Water outlet connection 13 Drain and fill valves 14 Water filter The water filter removes dirt from the water to prev...

Page 13: ...ater tank 9 PCB fuse FU1 10 DIP switch SS2 The DIP switch SS2 provides 4 toggle switches to configure certain installation parameters See DIP switch settings overview on page 21 11 X13A socket The X13...

Page 14: ...the unit Be sure that sufficient precautions are taken in accordance with relevant local and national regulations in case of refrigerant leakage Dimensions and service space Unit of measurement mm Dim...

Page 15: ...collect on the cold refrigerant and water pipes This water is collected in the drain pan which must be connected to a drain For installation instructions refer to the instruction sheet delivered with...

Page 16: ...system to permit complete drainage of the circuit during maintenance Two drain valves integrated in the shut off valves are provided to drain the water from the indoor unit water system Make sure to...

Page 17: ...r circuit problems may occur Therefore always take into account the following when connecting the water circuit Use clean pipes only Hold the pipe end downwards when removing burrs Cover the pipe end...

Page 18: ...avoid air entering the circuit The unit might dispose some excessive water through the pressure relief valve Water quality must be according to EU directive 98 83 EC WARNING A main switch or other mea...

Page 19: ...ter tank optional require a dedicated power circuit for the booster heater Please refer to the domestic hot water tank installation manual Connection of the indoor unit power supply and communication...

Page 20: ...e figure below 2 Fix the cables with cable ties to the cable tie mountings to ensure strain relief 3 Depending on the required pump operation set DIP switch SS2 3 and field setting F 00 See Pump opera...

Page 21: ...Possible connections and requirements to connect the equipment to such power supply are illustrated in the figure below NOTE Two types of 3 way valves can be connected Wiring is different for each ty...

Page 22: ...om 1 When the signal is released again the voltage free contact will close and the unit will restart operation It is therefore important to leave the auto restart function enabled Refer to 3 Auto rest...

Page 23: ...a Only applicable in case DIP switch 2 ON Heating cooling priority Priority to highest demand side b b Heating cooling or domestic water heating mode can be restricted by schedule timer and or field...

Page 24: ...en applicable and indoor unit and domestic hot water tank has been carried out according to the instructions described in the chapter Field wiring on page 16 according to the wiring diagrams and accor...

Page 25: ...field settings are available These field settings are accessible and programmable through the user interface on the indoor unit Each field setting is assigned a 3 digit number or code for example 1 03...

Page 26: ...ific temperature 2 00 Operation interval day s of the week at which the domestic hot water should be heated 2 01 Status defines whether the disinfection function is turned on 1 or off 0 2 02 Start tim...

Page 27: ...t pump is active in domestic hot water mode The consequence of this functionality is that setting 8 03 is not relevant Results in optimum coverage of domestic hot water heated by heat pump in relation...

Page 28: ...The heat pump OFF temperature and the heat pump ON temperature and its relation with field settings 6 00 and 6 01 are explained in the illustration below 6 00 Start temperature difference determining...

Page 29: ...r set point for domestic hot water TU Refer to field setting 7 00 and the operation manual to select preferable set point If this high water temperature can be a potential risk for human injuries a mi...

Page 30: ...quest for space heating or space cooling domestic water heating by the heat pump will continue until the heat pump OFF temperature see field settings 6 on page 26 is reached When no room thermostat is...

Page 31: ...indoor unit or an auxiliary boiler The field setting bivalent operation apply only the indoor unit space heating operation and the permission signal for the auxiliary boiler When the bivalent operatio...

Page 32: ...dout of the unit model identification example 11 E 03 Readout of the liquid refrigerant temperature E 04 Readout of the inlet water temperature The combination of setting 4 03 0 2 with bivalent operat...

Page 33: ...ter kit is installed F 02 Bottom plate heater ON temperature defines the outdoor temperature below which the bottom plate heater will be activated by indoor unit in order to prevent ice build up in th...

Page 34: ...Priority 0 OFF 0 1 2 02 Space heating off temperature 25 14 25 1 C 03 Booster heater operation 3 0 1 2 3 04 Not applicable 2 Read only 5 Equilibrium temperature and space heating priority temperature...

Page 35: ...00 Switching off heaters 0 0 1 2 3 01 Unit connection to benefit kWh rate power supply 0 OFF 0 1 2 02 Not applicable Do not change the default value 0 03 Local shift value weather dependent 0 0 1 2 3...

Page 36: ...ndoor unit cover See Opening the indoor unit on page 9 Maintenance activities To display the last resolved error code push the z button 1 time Push the z button again 4 times to return to normal mode...

Page 37: ...tion TROUBLESHOOTING This section provides useful information for diagnosing and correcting certain troubles which may occur in the unit This troubleshooting and related corrective actions may only be...

Page 38: ...the system Purge air Water pressure at pump inlet is too low Check on the manometer that there is sufficient water pressure The water pressure must be 1 bar water is cold Check that the manometer is n...

Page 39: ...rotector by pressing the reset button refer to Main components on page 10 for location of the reset button Check the reset button of the thermal protector If both the thermal protector and the control...

Page 40: ...ealer PJ Failure of capacity setting Contact your local dealer U0 Refrigerant failure due to refrigerant leak Contact your local dealer U2 Main circuit voltage failure Contact your local dealer U4 Com...

Page 41: ...5 8 inch Expansion vessel volume 10 l 10 l maximum working pressure MWP 3 bar 3 bar Pump type water cooled water cooled no of speed 3 3 Sound pressure level Refer to technical data Refer to technical...

Page 42: ...4PW54185 1B Copyright 2009 Daikin...

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