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Installation manual

14

EKHBH/X008BA

Indoor unit for air to water heat pump system

4PW54185-1B

Water pipework

Checking the water circuit

The units are equipped with a water inlet and water outlet for
connection to a water circuit. This circuit must be provided by a
licensed technician and must comply with all relevant European and
national regulations.

Checking the water volume and expansion vessel
pre-pressure

The unit is equipped with an expansion vessel of 10 litre which has a
default pre-pressure of 1 bar.

To  assure proper operation of the unit, the pre-pressure of the
expansion vessel might need to be adjusted and the minimum and
maximum water volume must be checked.

1

Check that the total water volume in the installation, excluding
the internal water volume of the indoor unit, is 10 l minimum.
Refer to 

"Technical specifications" on page 39

  to know the

internal water volume of the indoor unit.

2

Using the table below, determine if the expansion vessel pre-
pressure requires adjustment.

NOTE

The unit is only to be used in a closed water system.
Application in an open water circuit can lead to
excessive corrosion of the water piping.

NOTE

Before continuing the installation of the unit, check the
following points:

The maximum water pressure = 3 bar + static
pressure of pump.

The maximum water temperature is 65°C (safety
device setting).

Two shut-off valves are delivered with the unit. To
facilitate service and maintenance, install one at
the water inlet and one at the water outlet of the
indoor unit. Mind position of the shut-off valves.
Orientation of the integrated drain and fill valves is
important for servicing. See 

figure 3

.

Drain taps must be provided at all low points of
the system to permit complete drainage of the
circuit during maintenance.
Two drain valves integrated in the shut-off valves
are provided to drain the water from the indoor
unit water system.

Make sure to provide a proper drain for the
pressure relief valve to avoid any water coming
into contact with electrical parts.

Air vents must be provided at all high points of the
system. The vents should be located at points
which are easily accessible for servicing. An
automatic air purge is provided inside the indoor
unit. Check that this air purge valve is not tightened
too much so that automatic release of air in the wa-
ter circuit remains possible.

Take  care that the components installed in the
field piping can withstand the water pressure and
water temperature.

Always use materials which are compatible with
water used in the system and with the materials
used on the indoor unit.

Select piping diameter in relation to required
water flow and available ESP of the pump.

The minimum required water flow for the indoor
unit operation is 12 l/min. When the water flow is
lower than this minimum value, flow error 

7H

  will

be displayed and the operation of the indoor unit
will be stopped.

In most applications this minimum water volume will have a
satisfying result.

In critical processes or in rooms with a high heat load
though, extra water volume might be required.

NOTE

When circulation in each space heating loop is
controlled by remotely controlled valves, it is important
that this minimum water volume is kept even if all the
valves are closed.

Example

FHL1

FHL2

FHL3

M1

T1

M2

T2

M3

T3

5

4

3

2

1

7

6

8

1

Outdoor unit

8

By-pass valve (field 
supply)

2

Indoor unit

3

Heat exchanger

FHL1..3

Floor heating loop 
(field supply)

4

Pump

5

Shut-off valve

T1..3

Individual room 
thermostat 
(optional)

6

Collector (field 
supply)

M1..3

Individual 
motorised valve to 
control loop FHL1 
(field supply)

7

Shut-off valve

Summary of Contents for EKHBX008BA

Page 1: ...INSTALLATION MANUAL EKHBH008BA EKHBX008BA Indoor unit for air to water heat pump system...

Page 2: ...3 4 35 48 142 101 502 2 3 4 5 48 39 96 361 1 1 2 MBSP 1 MBSP 895 922 830 469 260 B B T T 2 350 300 500 1 2x 2x 1x 1x 1x 1 2 3 4 5 30 90 1 2 3 4...

Page 3: ...tion See Selecting an installation location on page 12 The units can be combined with Daikin fan coil units floor heating applications low temperature radiators Daikin domestic water heating applicati...

Page 4: ...case the benefit kWh rate power supply is of the type that power supply is not interrupted Refer to Connection to a benefit kWh rate power supply on page 19 for more details Scope of this manual This...

Page 5: ...ormal temperature or if you must touch them be sure to wear proper gloves Caution Earth the unit Earthing resistance should be according to local and national regulations Do not connect the earth wire...

Page 6: ...e as set on the user interface 1 Outdoor unit 6 Collector field supply 2 Indoor unit 7 Shut off valve 3 Heat exchanger FHL1 3 Floor heating loop 4 Pump T Room thermostat optional 5 Shut off valve Make...

Page 7: ...t and cannot be done by the user interface on the indoor unit Domestic water heating Domestic water heating is as described under Application 2 on page 4 Application 4 Space heating and cooling applic...

Page 8: ...hot water in such an application is always provided by the domestic hot water tank which is connected to the Daikin indoor unit The auxiliary boiler must be integrated in the piping work and in the fi...

Page 9: ...ke sure to install the outdoor unit in the shade so that it is not influenced by the sun Frequent switching may cause corrosion of the boiler in an early stage Contact the manufacturer of the boiler D...

Page 10: ...il unit optional 7 Collector zone B field supply FHL1 3 Floor heating loop field supply The advantage of the dual set point control is that the heat pump will can operate at the lowest required leavin...

Page 11: ...tely after operation as the refrigerant pipes may be hot or cold depending on the condition of the refrigerant flowing through the refrigerant piping compressor and other refrigerant cycle parts Your...

Page 12: ...es draining and filter replacement of the indoor unit 11 Water inlet connection 12 Water outlet connection 13 Drain and fill valves 14 Water filter The water filter removes dirt from the water to prev...

Page 13: ...ater tank 9 PCB fuse FU1 10 DIP switch SS2 The DIP switch SS2 provides 4 toggle switches to configure certain installation parameters See DIP switch settings overview on page 21 11 X13A socket The X13...

Page 14: ...the unit Be sure that sufficient precautions are taken in accordance with relevant local and national regulations in case of refrigerant leakage Dimensions and service space Unit of measurement mm Dim...

Page 15: ...collect on the cold refrigerant and water pipes This water is collected in the drain pan which must be connected to a drain For installation instructions refer to the instruction sheet delivered with...

Page 16: ...system to permit complete drainage of the circuit during maintenance Two drain valves integrated in the shut off valves are provided to drain the water from the indoor unit water system Make sure to...

Page 17: ...r circuit problems may occur Therefore always take into account the following when connecting the water circuit Use clean pipes only Hold the pipe end downwards when removing burrs Cover the pipe end...

Page 18: ...avoid air entering the circuit The unit might dispose some excessive water through the pressure relief valve Water quality must be according to EU directive 98 83 EC WARNING A main switch or other mea...

Page 19: ...ter tank optional require a dedicated power circuit for the booster heater Please refer to the domestic hot water tank installation manual Connection of the indoor unit power supply and communication...

Page 20: ...e figure below 2 Fix the cables with cable ties to the cable tie mountings to ensure strain relief 3 Depending on the required pump operation set DIP switch SS2 3 and field setting F 00 See Pump opera...

Page 21: ...Possible connections and requirements to connect the equipment to such power supply are illustrated in the figure below NOTE Two types of 3 way valves can be connected Wiring is different for each ty...

Page 22: ...om 1 When the signal is released again the voltage free contact will close and the unit will restart operation It is therefore important to leave the auto restart function enabled Refer to 3 Auto rest...

Page 23: ...a Only applicable in case DIP switch 2 ON Heating cooling priority Priority to highest demand side b b Heating cooling or domestic water heating mode can be restricted by schedule timer and or field...

Page 24: ...en applicable and indoor unit and domestic hot water tank has been carried out according to the instructions described in the chapter Field wiring on page 16 according to the wiring diagrams and accor...

Page 25: ...field settings are available These field settings are accessible and programmable through the user interface on the indoor unit Each field setting is assigned a 3 digit number or code for example 1 03...

Page 26: ...ific temperature 2 00 Operation interval day s of the week at which the domestic hot water should be heated 2 01 Status defines whether the disinfection function is turned on 1 or off 0 2 02 Start tim...

Page 27: ...t pump is active in domestic hot water mode The consequence of this functionality is that setting 8 03 is not relevant Results in optimum coverage of domestic hot water heated by heat pump in relation...

Page 28: ...The heat pump OFF temperature and the heat pump ON temperature and its relation with field settings 6 00 and 6 01 are explained in the illustration below 6 00 Start temperature difference determining...

Page 29: ...r set point for domestic hot water TU Refer to field setting 7 00 and the operation manual to select preferable set point If this high water temperature can be a potential risk for human injuries a mi...

Page 30: ...quest for space heating or space cooling domestic water heating by the heat pump will continue until the heat pump OFF temperature see field settings 6 on page 26 is reached When no room thermostat is...

Page 31: ...indoor unit or an auxiliary boiler The field setting bivalent operation apply only the indoor unit space heating operation and the permission signal for the auxiliary boiler When the bivalent operatio...

Page 32: ...dout of the unit model identification example 11 E 03 Readout of the liquid refrigerant temperature E 04 Readout of the inlet water temperature The combination of setting 4 03 0 2 with bivalent operat...

Page 33: ...ter kit is installed F 02 Bottom plate heater ON temperature defines the outdoor temperature below which the bottom plate heater will be activated by indoor unit in order to prevent ice build up in th...

Page 34: ...Priority 0 OFF 0 1 2 02 Space heating off temperature 25 14 25 1 C 03 Booster heater operation 3 0 1 2 3 04 Not applicable 2 Read only 5 Equilibrium temperature and space heating priority temperature...

Page 35: ...00 Switching off heaters 0 0 1 2 3 01 Unit connection to benefit kWh rate power supply 0 OFF 0 1 2 02 Not applicable Do not change the default value 0 03 Local shift value weather dependent 0 0 1 2 3...

Page 36: ...ndoor unit cover See Opening the indoor unit on page 9 Maintenance activities To display the last resolved error code push the z button 1 time Push the z button again 4 times to return to normal mode...

Page 37: ...tion TROUBLESHOOTING This section provides useful information for diagnosing and correcting certain troubles which may occur in the unit This troubleshooting and related corrective actions may only be...

Page 38: ...the system Purge air Water pressure at pump inlet is too low Check on the manometer that there is sufficient water pressure The water pressure must be 1 bar water is cold Check that the manometer is n...

Page 39: ...rotector by pressing the reset button refer to Main components on page 10 for location of the reset button Check the reset button of the thermal protector If both the thermal protector and the control...

Page 40: ...ealer PJ Failure of capacity setting Contact your local dealer U0 Refrigerant failure due to refrigerant leak Contact your local dealer U2 Main circuit voltage failure Contact your local dealer U4 Com...

Page 41: ...5 8 inch Expansion vessel volume 10 l 10 l maximum working pressure MWP 3 bar 3 bar Pump type water cooled water cooled no of speed 3 3 Sound pressure level Refer to technical data Refer to technical...

Page 42: ...4PW54185 1B Copyright 2009 Daikin...

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