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7

SYSTEM START UP

CAUTION

POSSIBLE REFRIGERANT LEAK 

To avoid a possible refrigerant leak, open the service valves 

until the top of the stem is 1/8” from the retainer.

When opening valves with retainers, open each valve 

only until the top of the stem is 1/8” from the retainer. To 

avoid loss of refrigerant, DO NOT apply pressure to the 

retainer. When opening valves without a retainer remove 

service valve cap and insert a hex wrench into the valve 

stem and back out the stem by turning the hex wrench 

counterclockwise. Open the valve until it contacts the rolled 

lip of the valve body.

NOTE: These are not back-seating valves. It is not 

necessary to force the stem tightly against the 

rolled lip. 

NOTE: Power must be supplied to the outdoor 

units containing ECM motors before the power is 

applied to the indoor unit. Sending a low voltage 

signal without high voltage power present at 

the outdoor unit can cause malfunction of the 

control module on the ECM motor.

Adequate refrigerant charge for the matching HSVTC 

evaporator coil and 15 feet of lineset is supplied with 

the condensing unit. If using evaporator coils other than 

HSVTC coil, it may be necessary to add or remove 

refrigerant to attain proper charge. If line set exceeds 15 

feet in length, refrigerant should be added at .6 ounces per 

foot of liquid line.

NOTE: Charge should always be checked using 

superheat when using a piston and subcooling 

when using TXV equipped indoor coil to verify 

proper charge.

Break vacuum by fully opening liquid service valve. 

After the refrigerant charge has bled into the system, 

open the suction service valve. The service valve cap is 

the secondary seal for the valves and must be properly 

tightened to prevent leaks. Make sure cap is clean and 

apply refrigerant oil to threads and sealing surface on 

inside of cap. Tighten cap finger-tight and then tighten 

additional 1/6 of a turn (1 wrench flat), or to the following 

specification, to properly seat the sealing surfaces.

1. 

3/8” valve to 5 - 10 in-lbs

2. 

5/8” valve to 5 - 20 in-lbs

3. 

3/4” valve to 5 - 20 in-lbs

4. 

7/8” valve to 5 - 20 in-lbs

Do not introduce liquid refrigerant from the cylinder into 

the crankcase of the compressor as this may damage the 

compressor.

CAUTION

POSSIBLE REFRIGERANT LEAK 

To avoid a possible refrigerant leak, open the service valves 

until the top of the stem is 1/8” from the retainer.

1.  Break vacuum by fully opening liquid and suction 

base valves. 

2.  Set thermostat to call for cooling. Check indoor and 

outdoor fan operation and allow system to stabilize 

for 10 minutes for fixed orifices and 20 minutes for 

expansion valves.

Charge Verification

WARNING

REFRIGERANT UNDER PRESSURE!

• 

Do not overcharge system with refrigerant.

• 

Do not operate unit in a vacuum or at negative pressure.

Failure to follow proper procedures may cause property 

damage, personal injury or death.

CAUTION

Use refrigerant certified to AHRI standards. Used 

refrigerant may cause compressor damage. Most portable 

machines cannot clean used refrigerant to meet AHRI 

standards.

NOTICE

Violation of EPA regulations may result in fines or other 

penalties.

CAUTION

Damage to the unit caused by operating the compressor with 

the suction valve closed is not covered under the warranty 

and may cause serious compressor damage.

Final Charge Adjustment

Airflow and Total Static Pressure for the indoor unit should 

be verified before attempting to charge system.

1. 

Total static pressure is .5” WC or less.

2. 

Airflow is correct for installed unit.

3. 

Airflow tables are in the installation manual and Spec 

Sheet for Indoor Unit.

4. 

Complete charging information are in Service Manual 

RSD6200006R**.

Summary of Contents for DX3SEA

Page 1: ...ty of the carrier Verify the model number specifications electrical characteristics and accessories are correct prior to installation The distributor or manufacturer will not accept claims from dealer...

Page 2: ...on Ensure the foundation is sufficient to support the unit A concrete slab raised above ground level provides a suitable base ROOFTOP INSTALLATIONS If it is necessary to install this unit on a roof st...

Page 3: ...igid wire or straps that would come in contact with the tubing Use an insulated or suspension type hanger Keep both lines separate and always insulate the suction line These sizes are recommended for...

Page 4: ...the formation of copper oxide inside the refrigerant lines The POE oils used in R 410A applications will clean any copper oxide present from the inside of the refrigerant lines and spread it througho...

Page 5: ...vacuate the system to less than 500 microns 3 Isolate the pump from the system and hold vacuum for 10 minutes minimum Typically pressure will rise slowly during this period If the pressure rises to le...

Page 6: ...following overcurrent protection devices are approved for use Time delay fuses HACR type circuit breakers These devices have sufficient time delay to permit the motor compressor to start and accelerat...

Page 7: ...eaks Make sure cap is clean and apply refrigerant oil to threads and sealing surface on inside of cap Tighten cap finger tight and then tighten additional 1 6 of a turn 1 wrench flat or to the followi...

Page 8: ...and refrigerant tubing sizes or poor performance should Superheat setting require adjustment These adjustments should only be performed by qualified service personnel For detailed charge and TXV adju...

Page 9: ...0 13 15 19 23 24 25 6 9 11 15 20 21 23 7 12 17 18 20 8 13 15 16 7 10 11 13 7 8 10 7 8 7 105 110 115 75 80 85 90 95 100 System Superheat Targets for Piston Match ups 1 0 F Indoor Wet Bulb Temperature F...

Page 10: ...D SUCTION PRESSURE TEMPERATURE CHART LIQUID PRESSURE SATURATED LIQUID TEMPERATURE F PSIG R 410A 200 70 210 73 220 76 225 78 235 80 245 83 255 85 265 88 275 90 285 92 295 95 305 97 325 101 355 108 375...

Page 11: ...5 14 F 1 F 2 11 F 1 F 2 5 9 F 1 F 3 9 F 1 F 3 5 9 F 1 F 4 9 F 1 F 5 9 F 1 F ADVANCED ADJUSTMENT RECOMMENDATIONS NOTE Units matched with indoor coils equipped with a TXV should be charged by Subcooling...

Page 12: ...n Motor Repair or Replace Shorted or Grounded Fan Motor Test Motor Windings Improper Cooling Anticipator Check Resistance of Anticipator Shortage or Refrigerant Test For Leaks Add Refrigerant Restrict...

Page 13: ...rflow If cleaning of the outdoor coil becomes necessary hire a qualified servicer Inexperienced people could easily puncture the tubing in the coil Even a small hole in the tubing could eventually cau...

Page 14: ...tdoor Unit Suction Circuit Pressure Suction Line Temperature PSIG TEMP F Liquid Circuit Pressure Liquid Temperature PSIG TEMP F Outdoor Air Temperature Dry bulb Wet bulb DB F WB F SUPERHEAT SUBCOOLING...

Page 15: ...15 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 16: ...CT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a relatively short process and entitles you to additio...

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