background image

10 Commissioning

Installation and operation manual

31

EHYKOMB33A
Daikin Altherma hybrid heat pump – gas boiler module
4P353067-1K – 2020.10

 Off

The gas boiler is out of operation but is supplied with electric power.
There  will  be  no  response  on  space  heating  and/or  domestic  hot
water  demands.  Frost  protection  is  active.  This  means  that  the
exchanger is heated up if the water temperature in the gas boiler is
too low. If applicable, the keep hot function will also be active.

If frost protection or keep hot function is activated,   will be displayed
(heating  the  exchanger).  In  this  mode,  the  pressure  (bar)  in  the
space heating installation can be read on the main display.

Waiting mode (blank service display)

The LED at the   button is lit and possibly also one of the LEDs for
the domestic hot water comfort function. The gas boiler is waiting for
a space heating and/or domestic hot water demand.

 Pump overrun of space heating

After each space heating operation, the pump continues to run. This
function is controlled by the indoor unit.

 Boiler shutdown when the required temperature is reached

The  boiler  controller  can  temporarily  stop  the  requested  space
heating  demand.  The  burner  will  stop.  The  shutdown  occurs
because  the  requested  temperature  is  reached.  When  the
temperature  drops  too  fast  and  the  anti-cycle  time  has  passed,  the
shutdown will be cancelled.

 Self-test

The  sensors  check  the  boiler  controller.  During  the  check-up,  the
boiler controller does NOT perform any other tasks.

 Ventilation

When the appliance is started, the fan goes to starting speed. When
the starting speed is reached, the burner is lit. The code will also be
visible  when  post-ventilation  is  taking  place  after  the  burner  has
stopped.

 Ignition

When the fan has reached its starting speed, the burner is ignited by
means  of  electric  sparks.  During  ignition  the  code  will  be  visible  on
the  service  display.  If  the  burner  does  NOT  ignite,  a  new  ignition
attempt  occurs  after  15  seconds.  If  after  4  ignition  attempts  the
burner is NOT yet burning, the boiler will go into fault mode.

 Domestic hot water operation

Not applicable for Switzerland

The  domestic  hot  water  supply  has  priority  over  space  heating
performed  by  the  gas  boiler.  If  the  flow  sensor  detects  a  domestic
hot  water  demand  of  more  than  2  l/min,  space  heating  by  the  gas
boiler will be interrupted. After the fan has reached speed code and
ignition  is  done,  the  boiler  controller  goes  into  domestic  hot  water
mode.

During  the  domestic  hot  water  operation,  the  fan  speed  and  hence
the  appliance  power  are  controlled  by  the  gas  boiler  controller  so
that  the  domestic  hot  water  temperature  reaches  the  domestic  hot
water temperature setting.

The domestic hot water supply temperature must be set on the user
interface  of  the  hybrid  module.  See  the  user  reference  guide  for
more details.

 Domestic hot water comfort function/Frost protection/Keep

hot function

Not applicable for Switzerland

 appears on the display when either the domestic hot water comfort

function,  the  frost  protection  function  or  the  keep  hot  function  is
active.

 space heating operation

When  a  space  heating  request  is  received  from  the  indoor  module,
the  fan  is  started,  followed  by  the  ignition,  and  the  space  heating
operation mode. During the space heating operation, the fan speed

and  hence  the  appliance  power  are  controlled  by  the  gas  boiler
controller  so  that  the  space  heating  water  temperature  reaches  the
desired space heating supply temperature. During the space heating
operation,  the  requested  space  heating  supply  temperature  is
indicated on the operating panel.

The  space  heating  supply  temperature  must  be  set  on  the  user
interface  of  the  hybrid  module.  See  the  user  reference  guide  for
more details.

10

Commissioning

INFORMATION

Protective  functions  –  "Installer-on-site  mode".

  The

software  is  equipped  with  protective  functions,  such  as
room antifrost. The unit automatically runs these functions
when necessary. (If the user interface home pages are off,
the unit will not operate automatically.)

During  installation  or  service  this  behaviour  is  undesired.
Therefore, the protective functions can be disabled:

At  first  power-on:

  The  protective  functions  are

disabled by default. After 36 h they will be automatically
enabled.

Afterwards:

  An  installer  can  manually  disable  the

protective  functions  by  setting  [4‑0E]=1.  After  his  work
is  done,  he  can  enable  the  protective  functions  by
setting [4‑0E]=0.

Especially for UK:

It  is  a  requirement  that  the  boiler  is  installed  and  commissioned  to
the  manufacturer’s  instructions  and  the  data  fields  on  the
commissioning checklist completed in full.

To  instigate  the  boiler  guarantee  the  boiler  needs  to  be  registered
with the manufacturer within one month of the installation.

To  maintain  the  boiler  guarantee  it  is  essential  that  the  boiler  is
serviced annually by a Gas Safe registered engineer who has been
trained  on  the  boiler  installed.  The  service  details  should  be
recorded on Service Interval Record and left with the householder.

10.1

To perform a gas pressure test

1

Connect  a  suitable  gauge  on  the  gas  valve.  Static  pressure
MUST be 20 mbar.

2

Select test program " ". See 

"10.2 To perform a test run on the

gas  boiler"

  [

4

  32].  Static  pressure  MUST  be  20  mbar  (+  or  –

1  mbar).  If  the  working  pressure  is  <19  mbar,  the  gas  boiler

Summary of Contents for Altherma EHYKOMB33AA

Page 1: ...Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module English Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module EHYKOMB33AA...

Page 2: ...u e jsou vyu v ny v souladu s na imi pokyny odpov daj n sleduj c m norm m nebo normativn m dokument m u skladu sa slijede im standardom ima ili drugim normativnim dokumentom ima uz uvjet da se oni kor...

Page 3: ...management kit 22 7 7 11 Flues in voids 22 7 7 12 Flue gas materials C63 available on the market 22 7 7 13 About securing the flue system 23 7 8 Finishing the gas boiler installation 24 7 8 1 To clos...

Page 4: ...http www daikineurope com support and manuals product information Addendum book for optional equipment Additional info about how to install optional equipment Format Paper in the box of the indoor un...

Page 5: ...the system WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with them Possible risk suffocation WARNING Provide adequate measures to prevent that t...

Page 6: ...e wiring diagram Do NOT touch electrical components with wet hands Do NOT leave the unit unattended when the service cover is removed WARNING If NOT factory installed a main switch or other means for...

Page 7: ...or unauthorized modifications to the appliance flue or associated components and systems could invalidate the warranty The manufacturer accepts no liability arising from any such actions excluding sta...

Page 8: ...ler Before unpacking move the gas boiler as close as possible to its installation position 1 2 WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with...

Page 9: ...rotect the piping and valves of the gas boiler For installation instructions see the installation manual of the cover plate Gas conversion kit G25 EKPS076227 Kit for the conversion of the gas boiler f...

Page 10: ...EKFGP4810 Elbow PP ALU 80 125 90 EKFGP4820 Inspection elbow Plus PP ALU 80 125 90 EPDM EKFGP6864 Roof Terminal PP GLV 80 125 AR300 RAL 9011 EKFGT6300 Weather slate steep Pb GLV 80 125 18 22 EKFGT6301...

Page 11: ...1 Chimney connection 60 10 air intake Dn 80 C83 EKFGV1102 Connection set 60 10 60 Flue Air intake Dn 80 C53 EKFGW4001 Extension P BM Air 80 500 EKFGW4002 Extension P BM Air 80 1000 EKFGW4004 Extension...

Page 12: ...ting the gas boiler INFORMATION Removing the top plate of the indoor unit makes it easier to install the gas boiler 7 2 1 To install the gas boiler 1 Lift the unit from the package 36kg 2 Remove the t...

Page 13: ...e powering up the boiler See illustration below NOT placing or filling up the condensate trap may cause flue gases to come into the installation room and can lead to dangerous situations In order to p...

Page 14: ...ade to prevent freezing The pipe should be run internally as far as possible before going to the outside The pipe diameter should be increased to a minimum inner diameter of 30 mm typically outer diam...

Page 15: ...let space heating NOTICE Make sure that the straight brass fitting connections are tightened thoroughly to prevent leakage Maximum torque is 30 N m To fill the domestic water circuit of the gas boiler...

Page 16: ...noid coil is outside the gas boiler switch box 6 Route the communication cable from the gas boiler to the indoor unit as in figure below 7 Open the switch box cover of the indoor unit 8 Plug the indoo...

Page 17: ...take take into account the serviceability of the indoor unit When the gas exhaust air intake goes backwards over the indoor unit the expansion vessel cannot be accessed and if necessary will have to b...

Page 18: ...Equivalent length for concentric installation 60 100 Length m Bend 90 1 5 Bend 45 1 Equivalent length for dual pipe installation Length m R D 1 Bend 90 2 m Bend 45 1 m R D 0 5 Elbow 90 4 m Elbow 45 2...

Page 19: ...CE approval Do NOT mix flue materials from different suppliers C83 Joint air supply and flue gas discharge duct CLV system Discharging into different pressure zones Only as twin pipe system C93 Air su...

Page 20: ...units Minimum 2 130 3 150 4 180 5 200 6 220 7 230 8 250 9 270 10 280 11 290 12 300 Special remark regarding C43 See the table below for the minimum diameters of the combined gas exhaust air intake sy...

Page 21: ...g a boundary it is recommended that an anti plume kit be fitted T T1 T2 Terminals adjacent to windows or openings on pitched and flat roofs The flue should NOT penetrate this area 2000 600 NOTICE The...

Page 22: ...the manufacturer s instructions regarding maximum length of the flue system the appropriate flue material correct jointing methods and the maximum distance between flue support Make sure that all join...

Page 23: ...be secured to a solid structure The flue system should have a continuous fall back to the boiler 1 5 3 Wall terminals MUST be installed levelled Only use accompanying brackets Every elbow MUST be sec...

Page 24: ...067 1K 2020 10 1000 m m 2000 mm 1000 mm 250 mm 250 mm 250 m m 250 mm 3 50 mm m 1000 m m 1000 m m 500 mm a b a Second clamp after the second elbow b First clamp after the second elbow 7 8 Finishing the...

Page 25: ...cate that the power is ON In this mode the pressure in the space heating installation will also be displayed on the main display bar Domestic hot water comfort function Not applicable for Switzerland...

Page 26: ...meters 1 Press simultaneously on and until appears on the main and the service display 2 Use the and buttons to set service code on the main display 3 Press the button to set the parameter on the serv...

Page 27: ...nging this setting has no effect on the operation of the unit Step modulation 0 1 1 0 OFF during space heating operation 1 ON during space heating operation It is recommended not to modify this settin...

Page 28: ...rning is increased slowly and is reduced as soon as the supply temperature is reached Frost protection function The boiler is equipped with an internal frost protection function that automatically ope...

Page 29: ...correct readings It is recommended to wait at least 30 minutes 5 Switch on the gas boiler with the button and create a space heating demand 6 Select High setting by simultaneously pressing and twice C...

Page 30: ...he heating and the hot water supply can operate independently but not simultaneously The gas boiler has an electronic boiler controller which does the following when heating or hot water supply is req...

Page 31: ...are controlled by the gas boiler controller so that the domestic hot water temperature reaches the domestic hot water temperature setting The domestic hot water supply temperature must be set on the...

Page 32: ...r ON at minimum power and Burner ON maximum space heating power setting and 1 Burner ON maximum domestic hot water setting and 2 Stop test program and Actual situation NOTICE If an 81 04 error occurs...

Page 33: ...emove the pipe downwards by turning the pipe alternately clockwise and counterclockwise 9 Lift the condensate drain pan on the left hand side from the connection to the condensate trap 10 Turn it to t...

Page 34: ...ews plus serrated lock washers 3 Tighten the socket head screws equally hand tight by turning the hex key clockwise 4 Fit the gas connection below the gas valve 5 Fit the connector to the fan and the...

Page 35: ...ulty Check the cabling Check the spark plug cap Replace the ignition unit Gas air adjustment NOT correctly set Check the adjustment See To check the CO setting 429 Fan faulty Check the wiring Check th...

Page 36: ...l min is recommended Increase the domestic hot water setpoint on the domestic hot water homepage of the user interface 12 4 Solving problems based on error codes If the unit runs into a problem the us...

Page 37: ...xplaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

Page 38: ...ponents 14 1 1 Components Gas boiler i j c q d o g h n m p s e a f t b r l k a Gas valve b Boiler control panel c Sensor S1 d Sensor S2 e Fan f Flow sensor g Space heating pressure sensor h Mains lead...

Page 39: ...Main power supply 2 L BRN 4 N BLU X3 Power supply fan 230 V X5 Boiler communication cable X7 Sensor connection 14 3 Technical specifications 14 3 1 Technical specifications Gas boiler General EHYKOMB3...

Page 40: ...cuit 3 bar Maximum space heating water temperature 90 bar Nominal load upper value Qn Hs 8 4 36 3 kW Nominal load lower value Qn Hi 7 6 32 7 kW Output at 80 60 C Pn 7 4 32 0 kW Nominal output 8 3 32 0...

Page 41: ...G25 20 25 mbar G31 37 mbar United Kingdom GB II2H3P G20 20 mbar G31 37 mbar Greece GR II2H3P G20 20 mbar G31 37 mbar Croatia HR II2H3P G20 20 mbar G31 37 mbar Hungary HU I2H G20 25 mbar Ireland IE II2...

Page 42: ...ned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST C...

Page 43: ...ng co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AN...

Page 44: ...88454708 4P353067 1K 2020 10 Copyright 2013 Daikin Verantwortung f r Energie und Umwelt...

Reviews: