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38

Maintenance

Tr

oub

leshooting

Troubleshooting

When the Oil Cooling Unit does not work well, first check the following points.

If the problem persists, contact DAIKIN Contact Center with information on the following 1), 2) and 3) items. 
(For phone/fax number and address of DAIKIN Contact Center, see the back cover.)

1) Machine name (Full Model No.) 
2) Manufacture No. (MFG. No.)
3) Condition of the Oil Cooling Unit (as closely as possible)

When the unit operation seems abnormal although no alarm is activated

Item

Condition

Cause

Corrective action

The unit does not run at all.
(The POWER lamp on the control panel is unlit.)

The compressor does not run, although the 
pump is running.

Although both pump and compressor are 
running, oil cannot be cooled.

Alarm output operation ([64] or [65]) is different 
from that of conventional signal output.

Operation setting cannot be performed.

The pump does not run.

Oil does not flow, although the pump is running.
Because the oil circulation quantity is insufficient, 
the pump sound level is large.

– – –

1

2

3

4

5

6

7

1

2

See page       .

4

1) The main power supply is OFF, or the power 

cable (L1, L2) is disconnected.

4) Because of a large pressure loss in the oil 

discharge pipe, the pump relief valve is activated.

5) Because of a large pressure loss in the oil suction 

pipe, cavitation has occurred with the pump.

2) The compressor restart prevention timer has 

been activated (for 30 seconds 

).

 -X model: 90 seconds

3) The low oil temperature protection device has been 

activated. (Inlet oil temperature is 2˚C or lower.)

6) If the exhaust air temperature is almost equal to 

the room temperature although the compressor is 
in operation, the refrigerant gas is running short.

1) If “---” appears on the data display, the 

temperature sensor corresponding to the 
selected operation mode is not connected.

2) If “---” instantaneously appears when the [ENT] key 

(at the right end of the control panel) is pressed, the 
erroneous operation prevention switch is set to ON.

4) The low ambient temperature protection device has 

been activated. (Room temperature is –2˚C or lower.)

1) The remote control input ([10]–[11]) is OFF.

1) The pump suction pipe connection is loose.

2) The suction strainer is clogged.

3) The oil level in the oil tank has decreased.

1) The compressor is stopped under temperature control.

5) The capacity setting is 0% (Mode 9).

1) There is an obstacle near the air intake/exhaust port.

2) The air filter is clogged.

3) The unit is running under capacity suppressing 

control, because the room temperature is high.

1) The alarm output signal connection has been 

partially changed.

4) Heat load is large.

5) The temperature setting is high.

2) The unit has been set to the operation lock mode.

(With the factory setting, the operation lock mode is selected.)

Check if the power cable is connected to the 
power supply terminal.

Increase the oil pipe diameter, and shorten the 
pipe length.

Check if the compressor starts after elapse of the 
timer preset time.

Check if the compressor normally operates at 
5˚C or higher oil temperature.

Check if the compressor normally operates at 
0˚C or higher room temperature.

Turn OFF the erroneous operation prevention 
switch (SW1) on the control board.

Check the capacity in the operating temperature 
range with the catalog, and select a model with 
appropriate capacity.

The [60] to [63] outputs are compatible with 
conventional models (AKS5 and AKZ6 series). 
With the AKZ8 series, however, signal operations 
and connections of the [64] and [65] outputs have 
been changed.

Connect the corresponding temperature sensor.

Cancel the LOCK mode on the control panel. 

(See page         .)

Clean the suction strainer.
If the oil in the oil tank is dirty, replace the oil. 

 (See page         .)

Check the connection of the remote control input.

Check the packing of the pipe, and re-tighten it securely.

Refill oil into the oil tank.

Change the operation mode to an appropriate setting.

Remove the obstacle.

Clean the air filter.

Re-fill refrigerant.

Change the temperature setting to an appropriate temperature.

17

37

PIM00116C_EN.fm  38 ページ  2008年9月29日 月曜日 午前11時51分

Summary of Contents for AKZ8 Series

Page 1: ...ional Setting Functions 25 Setting Additional Function 27 For Temperature Control Improvement 30 Alarm Warning Output Logic 33 Alarm Settings for Optional Protection Devices Installed by User 33 Handl...

Page 2: ...PIM00116C_EN fm 0...

Page 3: ...h Law 2 Fire Service Law 3 JIS B8361 General Rules for Hydraulic Systems Precautions for installation Only qualified people can handle the unit Connect the power cable according to the procedure descr...

Page 4: ...where airborne carbon fiber is present Failure to observe this instruction causes fire Do not use the unit in explosive atmosphere The Oil Cooling Unit is not equipped with a circuit breaker A circui...

Page 5: ...t in a special atmosphere including dust oil mist or corrosive gas H2S SO2 NO2 Cl2 etc or at a high temperature or high humidity Do not use the unit in special atmosphere Before executing a trial run...

Page 6: ...ion Thank you for purchasing DAIKIN Oil Cooling Unit OILCON This instruction manual includes instructions for using the Oil Cooling Unit To ensure proper use of this product be sure to read through th...

Page 7: ...rt Oil piping Locations of the oil inlet oil outlet and oil drain are shown below If the evaporator cooler in the Oil Cooling Unit is clogged with dust it causes not only cooling capacity deterioratio...

Page 8: ...ce P 0 595 V Q L D4 For general hydraulic oil lubrication oil P Pipe resistance MPa V Kinematic viscosity coefficient mm2 s See Viscosity vs Temperature chart Q Flow rate L min L Pipe length m D Pipe...

Page 9: ...e Oil Cooling Unit the following three methods are available When the circuit breaker for the main machine is turned ON the Oil Cooling Unit starts operation To stop the unit turn OFF the circuit brea...

Page 10: ...elow or a larger size Model Series name Cable type AKZ148 328 438 568 series Heat resistant vinyl 2 0 mm2 UL1015 AWG 14 equivalent to 2 0 mm2 2 5 mm2 245 IEC53 H05RR F AKZ908 series Heat resistant vin...

Page 11: ...equipment box Typical Connection of remote control input To execute remote control connect the cable according to the procedure below Local procurement items Remove the short circuit bar between term...

Page 12: ...FF b contact Pump run a contact Alarm level Alarm a contact Normal Stop Power OFF b contact Between terminals 60 and 63 Between terminals 60 and 63 Pump run a contact Alarm level Between terminals 60...

Page 13: ...let temperature thermistor Fin temperature thermistor Control box temperature thermistor Electronic expansion valve Terminal block Alarm and run signals Pump run Normal Alarm level output Alarm Power...

Page 14: ...or less Within 30 7 kPa Lubrication oil Mineral hydraulic oil Phosphoric ester hydraulic oil water water soluble liquid chemical food fuel cutting grinding fluid cannot be used Rc3 4 Rc1 1 4 Rc1 1 4 R...

Page 15: ...tlet Connection pipe kg Weight A Internal circuit breaker Rated current L A Oil tank Volume Specifications AKZ568 908 2 0 3 0 5 0 5 6 8 0 9 0 AKZ568 AKZ908 3 21 kVA 9 4 A 5 02 kVA 15 2 A 3 30 kVA 9 5...

Page 16: ...0 220 V 10 Check if a circuit breaker is provided exclusively for each Oil Cooling Unit Oil piping 3 Check the oil piping for leak Check if an appropriate quantity of oil is filled in the tank Never r...

Page 17: ...ow temperature low pressure gas refrigerant Limits the oil pump discharge pressure within a specified level A part of the oil piping for suction and discharge of the oil pump 9 10 11 12 13 14 15 16 Ai...

Page 18: ...ING Operation setting mode MONITOR Monitor mode TIMER Timer setting mode When an alarm is activated Blinks Operation stops Alarm level 1 Lit Only the compressor stops Alarm level 2 Display the current...

Page 19: ...ge Monitor mode MONITOR lamp is lit Displays the current value of each thermistor etc 23 page Timer setting mode TIMER lamp is lit Used to set up time for the ON timer 24 page 1 The operation modes ma...

Page 20: ...rd models the factory settings may be different from the above Holding constant oil temperature Tuning oil temperature to room temperature or machine temperature Cooling oil at constant capacity Check...

Page 21: ...control Tuning temperature control Capacity direct designation used for trial run etc Inlet oil temperature Outlet oil temperature Returned oil temperature 2 Inlet oil temperature Outlet oil temperat...

Page 22: ...e the operation mode After the number is registered the number on the data display blinks The number on the operation mode display remains lit 3 After changing the number press the key to register it...

Page 23: ...display blinks 1 Select the operation setting mode When the number on the operation mode display is blinking change the number to 3 4 5 or 6 with the or key 2 Change the operation mode After the numb...

Page 24: ...ration setting mode with the key See Mode changing operation on page The SETTING lamp on the operation mode indicator lights The number on the operation mode display blinks 1 Select the operation sett...

Page 25: ...utput values simultaneously appear on the data display Machine temperature Th5 Outlet oil temperature or returned oil temperature Th2 Room temperature Th3 Inlet oil temperature Th4 Pump outlet oil tem...

Page 26: ...e the value on the data display to a desired value with the or key The unit of set value is h hour 2 Specify an operation start time Press the key to register the timer setting When the timer is activ...

Page 27: ...y of power supply reset Unit Initial value Factory setting Maximum value Minimum value Item Remarks No Communication with main machine Alarm output logic Warning Auto tuning Not used Alarm output logi...

Page 28: ...h the or key After the selected parameter number is displayed for approx 0 5 seconds on the data display the set value appears 2 Select a parameter number Press the key to register the parameter numbe...

Page 29: ...setting To enable this function set the corresponding parameters You can specify up to five warning conditions with the following five groups of parameters For temperature range warning the above 1 t...

Page 30: ...H alarm FH alarm External output Rely 30 output ON Outlet oil temperature Th2 Inlet oil temperature Th4 Room temperature Th3 Machine temperature Th5 Third digit n10 2 n12 3 n14 4 n16 n10 262 462 n12 2...

Page 31: ...l temperature Th2 becomes 17 C the warning status will be automatically reset When the outlet oil temperature Th2 or inlet oil temperature Th4 is 35 C or higher the compressor stops FH alarm and the 3...

Page 32: ...capacity Stop Stop Select a desired operation mode Note 1 3 Note 4 Note 5 Note 6 After completion T Deviation C T Deviation C T Deviation C ForTemperature Control Improvement Auto tuning mode n Outli...

Page 33: ...ature control gain P and I from collected data and writing gain into each parameter Operation at 0 capacity Stop 6 Completion of auto tuning Operation at 0 capacity Stop Normal mode Normal Normal Norm...

Page 34: ...ends If the specified temperature range is too small temperature control gain may not be correctly calculated You should set this parameter to the maximum value in the range where it does not cause d...

Page 35: ...tput signal from optional protection devices e g flow switch level switch When using OP terminals 12 and 13 1 Connect the signal cable of the optional protection device to terminals 12 and 13 on the O...

Page 36: ...ock in the electrical equipment box No polarity See Outline of electrical equipment box on page Optional Parts Mounting procedure Type Name Dimensions Application Installed by user Compatible model AK...

Page 37: ...ectrical equipment box See Outline of electrical equipment box on page See page Optional parts Mounting procedure Type Lead wire length L m Name Dimensions Application Installed by user Compatible mod...

Page 38: ...Mounted to sheet metal inner surface Inverter board Prepared by user Prepared by user Optional Parts Communication with main machine When this optional board is mounted to the Oil Cooling Unit to conn...

Page 39: ...vent the pump flow rate from being reduced by dust clogging and to prevent abnormal sound caused by cavitation Air filter See page Be sure to wash the air filter with water at 40 C or lower temperatur...

Page 40: ...erroneous operation prevention switch is set to ON 4 The low ambient temperature protection device has been activated Room temperature is 2 C or lower 1 The remote control input 10 11 is OFF 1 The pum...

Page 41: ...it is incorporated in the unit has been activated 1 The heating value of the main machine has exceeded the cooling capacity of the Oil Cooling Unit Improper model selection Check if the oil circuit is...

Page 42: ...ermistor Check the wiring of the relevant thermistor Repair the refrigerant pipe and refill refrigerant Exchange any phase of the power supply wiring Contact DAIKIN Contact Center Replace the control...

Page 43: ...41 PIM00116C_EN fm 41...

Page 44: ...Osaka Office DAIKIN Esaka Building Tarumi cho 3 21 3 Suita Osaka Japan 564 0062 TEL 81 6 6378 8764 FAX 81 6 6378 8738 E mail Address hyd_eco daikin co jp Home Page http www daikin co jp PIM00116C HT...

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