background image

11

Installation 

Pr

ocedure

Installation

(Standard)

Th

4

TH01

A1P

Th

Fin

Th

10

Th

8

Th

7

M3F

FU1~5

Th

2

CN

C1,C2

M2C

A2P

X1M~X2M

NF

Y1E

Th

3

Th

6

M1P

L1

F1M

60

61

62

63

64

66

67

10

11

12

13

30

31

X2M

X4M

S4B1

23

24

S5P

1

Tr

W

V

U

2

4

6

A4P

A3P

Th

10

Th-Fin

TH01

LED1

250V   3.15A

250V   6.3A

CN16

X3M

RS

T

H1M

J1H

U2

V2

W2

Y1E

M

CN18

CN100

CN19

CN20

CN12

CN14

LED3

LED2

CN16

CN13

SW1

FU3

FU2

FU1

FU4

SA

E2

E1

T

S

R

+

+

L1

HL1

HL2

C2

C1

FU5

CN15

WC

NC

UC

VC

RP

SP

TP

Th

8

Th

7

Th

6

Th

2

Th

3

Th

4

RY30W

RY30Y

RY52PAX

RY30X

61

60

62

63

64

65

66

67

9

1

0

1

1

1

2

1

3

3

0

3

1

X2M

CN17

A1P

F1M

T1

T2

T3

L1

L2

L3

U1

V1

W1

NU

W

V

CN7

CN11

CN8

CN9

CN10

95

96

F1M

CN4

CN5

CN6

CN3

CN2

M1P

M3F

M2C

M

3-

M

DC

M

3N-

A2P

LED4

LED5

LED6

LED7

LED1

LED2

LED3

CN1

SS1

SS2

SS3

SS4

NF

MCCB

3

5

1

M2C

H

S3PH

Th

5

250V   3.15A

L2

L3

L1

X1M

3- 440 · 460 · 480 V  50/60 Hz

3- 380 · 400 · 415 V  50/60 Hz

3- 220 · 230 V  50/60 Hz

–E2

–E3

–E1

Standard, 

–B, –C, –T1, –H

3- 200/200 · 220 V  50/60 Hz

(Power supply)

Power supply

Model

White

Blue

Red

Other than 

“–B” model

“–B” model only

“–B” model

Red

White

Black

(Optional parts)

(Optional parts)

Main board

Motor (Fan)

Fuse

Operation panel board

Connector

Capacitor

Motor (Compressor)

Reactor

Noise filter

Motor (Pump)

Over-current relay

Outlet oil temperature thermistor

Air (room temperature) thermistor

Inlet oil temperature thermistor

Condenser temperature thermistor

Exhaust gas temperature thermistor

EV valve outlet temperature thermistor

Pump outlet temperature thermistor

Fin temperature thermistor

Control box temperature thermistor

Electronic expansion valve

Terminal block

Alarm and run signals

Pump run

Normal

Alarm level output

Alarm/Power failure

ON:

   

Level 2

OFF: Level 1

Temperature range 

warning

For connection 

of optional 

protection 

device (OP)

Remote 

control

For connection 

of machine 

temperature 

tuning thermistor

“–H” model only

(Optional)

A4P

A3P

Th–5

Part symbol

Type

AKZ8 – OP – CSP

AKZ8 – OP – CS

AKZ8 – OP – A10

AKZ8 – OP – A5

AKZ8 – OP – K10

AKZ8 – OP – K5

Machine temperature 

tuning thermistor

Expansion board for communication 

with main machine

(Optional parts)

Name

Oil lack preventive pressure switch

Overheat preventive temperature switch

M1P ground

Magnetic contactor

Transformer

Electric heater

High-pressure pressure switch

No-fuse breaker

Compressor protection thermostat

Additional part symbol

S5P

S4B1

H1M

S3PH

MCCB

Tr

S2B

J1H

(Menu model)

–E1, E2, E3 

(Different-voltage model)

Model

–B (Built-in breaker model)

–C (CE model)

–H (Built-in heater)

“–H” model only

CE model only

Short-circuit bar

Short-circuit bar

Protection device input circuit

Communication

Inverter CPU

Control CPU

CPU normal indicator

Erroneous operation 

prevention SW

(Except for AKZ908)

CE model only

θ

S2B

CE model only

Brown

Blue

Yellow

Red

Red

Black

White

Red

White

Blue

Red

Brown

Blue

Yellow

Power supply circuit

Surge absorber

Blue

White

Red

+

+

+

Note) 1.

To use the optional oil temperature control thermistor (Th-9), substitute it for the outlet oil temperature 

thermistor (Th-2) on CN11.

2.

For details, refer to the electric wiring diagram for each model.

Electric wiring diagram (Typical: AKZ328)

PIM00116C_EN.fm  11 ページ  2008年9月29日 月曜日 午前11時51分

Summary of Contents for AKZ8 Series

Page 1: ...ional Setting Functions 25 Setting Additional Function 27 For Temperature Control Improvement 30 Alarm Warning Output Logic 33 Alarm Settings for Optional Protection Devices Installed by User 33 Handl...

Page 2: ...PIM00116C_EN fm 0...

Page 3: ...h Law 2 Fire Service Law 3 JIS B8361 General Rules for Hydraulic Systems Precautions for installation Only qualified people can handle the unit Connect the power cable according to the procedure descr...

Page 4: ...where airborne carbon fiber is present Failure to observe this instruction causes fire Do not use the unit in explosive atmosphere The Oil Cooling Unit is not equipped with a circuit breaker A circui...

Page 5: ...t in a special atmosphere including dust oil mist or corrosive gas H2S SO2 NO2 Cl2 etc or at a high temperature or high humidity Do not use the unit in special atmosphere Before executing a trial run...

Page 6: ...ion Thank you for purchasing DAIKIN Oil Cooling Unit OILCON This instruction manual includes instructions for using the Oil Cooling Unit To ensure proper use of this product be sure to read through th...

Page 7: ...rt Oil piping Locations of the oil inlet oil outlet and oil drain are shown below If the evaporator cooler in the Oil Cooling Unit is clogged with dust it causes not only cooling capacity deterioratio...

Page 8: ...ce P 0 595 V Q L D4 For general hydraulic oil lubrication oil P Pipe resistance MPa V Kinematic viscosity coefficient mm2 s See Viscosity vs Temperature chart Q Flow rate L min L Pipe length m D Pipe...

Page 9: ...e Oil Cooling Unit the following three methods are available When the circuit breaker for the main machine is turned ON the Oil Cooling Unit starts operation To stop the unit turn OFF the circuit brea...

Page 10: ...elow or a larger size Model Series name Cable type AKZ148 328 438 568 series Heat resistant vinyl 2 0 mm2 UL1015 AWG 14 equivalent to 2 0 mm2 2 5 mm2 245 IEC53 H05RR F AKZ908 series Heat resistant vin...

Page 11: ...equipment box Typical Connection of remote control input To execute remote control connect the cable according to the procedure below Local procurement items Remove the short circuit bar between term...

Page 12: ...FF b contact Pump run a contact Alarm level Alarm a contact Normal Stop Power OFF b contact Between terminals 60 and 63 Between terminals 60 and 63 Pump run a contact Alarm level Between terminals 60...

Page 13: ...let temperature thermistor Fin temperature thermistor Control box temperature thermistor Electronic expansion valve Terminal block Alarm and run signals Pump run Normal Alarm level output Alarm Power...

Page 14: ...or less Within 30 7 kPa Lubrication oil Mineral hydraulic oil Phosphoric ester hydraulic oil water water soluble liquid chemical food fuel cutting grinding fluid cannot be used Rc3 4 Rc1 1 4 Rc1 1 4 R...

Page 15: ...tlet Connection pipe kg Weight A Internal circuit breaker Rated current L A Oil tank Volume Specifications AKZ568 908 2 0 3 0 5 0 5 6 8 0 9 0 AKZ568 AKZ908 3 21 kVA 9 4 A 5 02 kVA 15 2 A 3 30 kVA 9 5...

Page 16: ...0 220 V 10 Check if a circuit breaker is provided exclusively for each Oil Cooling Unit Oil piping 3 Check the oil piping for leak Check if an appropriate quantity of oil is filled in the tank Never r...

Page 17: ...ow temperature low pressure gas refrigerant Limits the oil pump discharge pressure within a specified level A part of the oil piping for suction and discharge of the oil pump 9 10 11 12 13 14 15 16 Ai...

Page 18: ...ING Operation setting mode MONITOR Monitor mode TIMER Timer setting mode When an alarm is activated Blinks Operation stops Alarm level 1 Lit Only the compressor stops Alarm level 2 Display the current...

Page 19: ...ge Monitor mode MONITOR lamp is lit Displays the current value of each thermistor etc 23 page Timer setting mode TIMER lamp is lit Used to set up time for the ON timer 24 page 1 The operation modes ma...

Page 20: ...rd models the factory settings may be different from the above Holding constant oil temperature Tuning oil temperature to room temperature or machine temperature Cooling oil at constant capacity Check...

Page 21: ...control Tuning temperature control Capacity direct designation used for trial run etc Inlet oil temperature Outlet oil temperature Returned oil temperature 2 Inlet oil temperature Outlet oil temperat...

Page 22: ...e the operation mode After the number is registered the number on the data display blinks The number on the operation mode display remains lit 3 After changing the number press the key to register it...

Page 23: ...display blinks 1 Select the operation setting mode When the number on the operation mode display is blinking change the number to 3 4 5 or 6 with the or key 2 Change the operation mode After the numb...

Page 24: ...ration setting mode with the key See Mode changing operation on page The SETTING lamp on the operation mode indicator lights The number on the operation mode display blinks 1 Select the operation sett...

Page 25: ...utput values simultaneously appear on the data display Machine temperature Th5 Outlet oil temperature or returned oil temperature Th2 Room temperature Th3 Inlet oil temperature Th4 Pump outlet oil tem...

Page 26: ...e the value on the data display to a desired value with the or key The unit of set value is h hour 2 Specify an operation start time Press the key to register the timer setting When the timer is activ...

Page 27: ...y of power supply reset Unit Initial value Factory setting Maximum value Minimum value Item Remarks No Communication with main machine Alarm output logic Warning Auto tuning Not used Alarm output logi...

Page 28: ...h the or key After the selected parameter number is displayed for approx 0 5 seconds on the data display the set value appears 2 Select a parameter number Press the key to register the parameter numbe...

Page 29: ...setting To enable this function set the corresponding parameters You can specify up to five warning conditions with the following five groups of parameters For temperature range warning the above 1 t...

Page 30: ...H alarm FH alarm External output Rely 30 output ON Outlet oil temperature Th2 Inlet oil temperature Th4 Room temperature Th3 Machine temperature Th5 Third digit n10 2 n12 3 n14 4 n16 n10 262 462 n12 2...

Page 31: ...l temperature Th2 becomes 17 C the warning status will be automatically reset When the outlet oil temperature Th2 or inlet oil temperature Th4 is 35 C or higher the compressor stops FH alarm and the 3...

Page 32: ...capacity Stop Stop Select a desired operation mode Note 1 3 Note 4 Note 5 Note 6 After completion T Deviation C T Deviation C T Deviation C ForTemperature Control Improvement Auto tuning mode n Outli...

Page 33: ...ature control gain P and I from collected data and writing gain into each parameter Operation at 0 capacity Stop 6 Completion of auto tuning Operation at 0 capacity Stop Normal mode Normal Normal Norm...

Page 34: ...ends If the specified temperature range is too small temperature control gain may not be correctly calculated You should set this parameter to the maximum value in the range where it does not cause d...

Page 35: ...tput signal from optional protection devices e g flow switch level switch When using OP terminals 12 and 13 1 Connect the signal cable of the optional protection device to terminals 12 and 13 on the O...

Page 36: ...ock in the electrical equipment box No polarity See Outline of electrical equipment box on page Optional Parts Mounting procedure Type Name Dimensions Application Installed by user Compatible model AK...

Page 37: ...ectrical equipment box See Outline of electrical equipment box on page See page Optional parts Mounting procedure Type Lead wire length L m Name Dimensions Application Installed by user Compatible mod...

Page 38: ...Mounted to sheet metal inner surface Inverter board Prepared by user Prepared by user Optional Parts Communication with main machine When this optional board is mounted to the Oil Cooling Unit to conn...

Page 39: ...vent the pump flow rate from being reduced by dust clogging and to prevent abnormal sound caused by cavitation Air filter See page Be sure to wash the air filter with water at 40 C or lower temperatur...

Page 40: ...erroneous operation prevention switch is set to ON 4 The low ambient temperature protection device has been activated Room temperature is 2 C or lower 1 The remote control input 10 11 is OFF 1 The pum...

Page 41: ...it is incorporated in the unit has been activated 1 The heating value of the main machine has exceeded the cooling capacity of the Oil Cooling Unit Improper model selection Check if the oil circuit is...

Page 42: ...ermistor Check the wiring of the relevant thermistor Repair the refrigerant pipe and refill refrigerant Exchange any phase of the power supply wiring Contact DAIKIN Contact Center Replace the control...

Page 43: ...41 PIM00116C_EN fm 41...

Page 44: ...Osaka Office DAIKIN Esaka Building Tarumi cho 3 21 3 Suita Osaka Japan 564 0062 TEL 81 6 6378 8764 FAX 81 6 6378 8738 E mail Address hyd_eco daikin co jp Home Page http www daikin co jp PIM00116C HT...

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