Daikin ACS320 Operation Manual Download Page 1

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Operations Manual

OM 1190-1

Group:

Applied Air Systems

Part Number:

OM 1190

Date:

May 2013

Daikin MD4

Variable Frequency Drive Controller

Summary of Contents for ACS320

Page 1: ...Operations Manual OM 1190 1 Group Applied Air Systems Part Number OM 1190 Date May 2013 Daikin MD4 Variable Frequency Drive Controller ...

Page 2: ...tions 30 Fieldbus Equivalent 31 Parameter Descriptions 32 Group 99 Start Up Data 32 Group 01 Operating Data 33 Group 03 Actual Signals 35 Group 04 Fault History 37 Group 10 Start Stop Dir 38 Group 11 Reference Select 39 Group 12 Constant Speeds 42 Group 13 Analog Inputs 44 Group 15 Analog Outputs 45 Group 16 System Controls 46 Group 20 Limits 48 Group 21 Start Stop 49 Group 22 Accel Decel 50 Group...

Page 3: ...s Generated by the Drive 91 Alarms Generated by the Basic Control Panel 93 Fault Messages Generated by the Drive 94 Embedded Fieldbus Faults 98 No Master Device 98 Same Device Address 98 Incorrect Wiring 98 Maintenance and Hardware Diagnostics 99 What This Chapter Contains 99 Maintenance Intervals 99 Cooling Fan 99 Replacing the Cooling Fan frame sizes R1 R4 99 Capacitors 100 Reforming the Capacit...

Page 4: ...nd maintain the drive Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that there is no voltage between the drive input phases U1 V...

Page 5: ...injury or death or damage to the equipment Before adjusting the drive and putting it into service make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault r...

Page 6: ...al consists of the following chapters Safety page 5 gives safety instructions you must follow when installing commissioning operating and servicing the drive Introduction to the manual describes applicability target audience purpose and contents of this manual It also contains a quick installation and commissioning flowchart Operation principle and hardware description page 7 describes the operati...

Page 7: ...e ACS320 is a wall or cabinet mountable drive for controlling AC motors The Figure 1 shows the simplified main circuit diagram of the drive The rectifier converts three phase AC voltage to DC voltage The capacitor bank of the intermediate circuit stabilizes the DC voltage The inverter converts the DC voltage back to AC voltage for the AC motor Figure 1 Operation Principle Operation Principle Hardw...

Page 8: ...onnection 3 Panel cover a Assistant Control Panel c 11 Jumper J701 for connecting RS 485 termination resistor 4 Terminal cover 12 I O connections 5 Panel connection 13 Switch S1 for selecting voltage or current for analog inputs 6 Option connection 14 Input power connection U1 V1 W1 and motor connection U2 V2 W2 Braking chopper connection is disabled 7 Power OK and Fault LEDs See section LEDs on p...

Page 9: ...connections J701 Switch Termination for RS 485 Communication GND A for RS 485 Shield Wire Termination in 2 Wire Shielded Cable System Wiring Operation Principle Hardware Description www DaikinApplied com 9 OM 1190 1 MD4 VFD ...

Page 10: ... 10 V 10 10 V or current 0 4 20 mA 20 20 mA as the signal types for analog inputs AI1 and AI2 The factory settings are unipolar voltage for AI1 0 2 10V and unipolar current for AI2 0 4 20mA which correspond to the default usage in the application macros The switch is located to the left of I O terminal 9 Figure 4 Figure 5 Voltage and Current Switch Locations Permenently affix control cables with a...

Page 11: ...re 6 shows the fieldbus connection Figure 6 Fieldbus Connections for RS 485 Terminate the RS 485 bus with a 120 ohm resistor at the end of the network by setting the jumper J701 shunts as shown Figure 7 J701 Jumper Shunts RS 232 Plug a communication cable into the control panel connection X2 The cable must be sharter than 3 meters Figure 8 RS 232 Connection Operation Principle Hardware Description...

Page 12: ...y press and or as appropriate Macros NOTE Selecting the appropriate macro should be part of the original system design since the control wiring installed depends on the macro used 1 Review the macro descriptions on page 30 Use the macro that best fits system needs 2 Edit parameter 9902 to select the appropriate macro Use either of the following Use the Start up Assistant which displays the macro s...

Page 13: ...splayed 3 Adjust the system or parameters as appropriate Start Up Figure 10 Changing the Parameters Individually To change the parameters follow these steps 1 Select MENU to enter the main menu 2 Select the Parameters mode with the UP DOWN buttons and select ENTER to select the Parameters mode 3 Select the appropriate parameter group with the UP DOWN buttons and select SEL 4 Select the appropriate...

Page 14: ...d arrow blinking Drive is running but not at setpoint Stationary dotted arrow Start command is present but motor is not running E g start enable is missing Top The top line of the LCD display shows the basic status information of the drive Hand Indicates that the drive control is local that is from the control panel Auto Indicates that the drive control is remote such as the basic I O X1 or fieldb...

Page 15: ...ck to auto control AUTO press and hold the button Hand Auto Off To start the drive press the HAND or AUTO buttons to stop the drive press the OFF button Reference To modify the reference only possible if the display in the upper right corner is in reverse video press the UP or DOWN buttons the reference changes immediately The reference can be modified in the local control mode and can be paramete...

Page 16: ...uttons and select ENTER to select the Parameters mode 3 Select the appropriate parameter group with the UP DOWN buttons and select SEL 4 Select the appropriate parameter in a group with the UP DOWN buttons Select EDIT to change the parameter value 5 Press the UP DOWN buttons to change the parameter value 6 Select SAVE to store the modified value or select CANCEL to leave the set mode Any modificat...

Page 17: ...lt Tracing page 90 NOTE If a power off occurs only the three latest faults will remain with details only in the first fault To view and edit a listing of all parameters that have been changed from macro default values follow these steps 1 Select MENU to enter the main menu 2 Select CHANGED PAR with the UP DOWN buttons and select ENTER 6 A list of changed parameters is displayed Select EXIT to exit...

Page 18: ...eters such as those created by the Motor Id Run The Control Panel memory is non volatile and does not depend on the panel s battery Figure 13 Changing the Drive Parameter Backup To upload parameters to control panel follow these steps 1 Select MENU to enter the main menu 2 Select PAR BACKUP with the UP DOWN buttons and select ENTER 3 Scroll to Upload to Panel and select SEL 4 The text Copying para...

Page 19: ... to transfer parameters to systems that are identical to the original system To download all parameters to drive follow these steps 1 Select MENU to enter the main menu 2 Select PAR BACKUP with the UP DOWN buttons 3 Scroll to Download to drive all and select SEL 4 The text restoring parameters is displayed Select ABORT if you want to stop the process 5 After the download stops the message Paramete...

Page 20: ...PPLIC MACRO from the Control Panel to the drive Download User Set 2 Copies USER S2 parameters from the Control Panel to the drive Figure 15 Downloading Applications To download application to drive follow these steps 1 Select MENU to enter the main menu 2 Select PAR BACKUP with the UP DOWN buttons 3 Scroll to DOWNLOAD APPLICATION and select SEL 4 The text Downloading parameters partial is displaye...

Page 21: ... kHz but the target drive is limited to 8 kHz 3 Press EDIT to edit the parameter The display is the target drive s standard edit screen for the selected parameter 4 Highlight the desired value for the target drive 5 Press SAVE to save setting 6 Press EXIT to step back to the differences view and continue for each remaining exception 7 When your editing is complete press READY in the Differences Li...

Page 22: ...ave the values The active value is displayed in inverted color 7 Scroll to Time Format with the UP DOWN buttons and select SEL 8 The different formats are displayed Select a format with the UP DOWN buttons and select SEL to confirm the selection 9 Scroll to Set Date with the UP DOWN buttons and select SEL 10 Change the days months and year with the UP DOWN buttons and select OK to save the values ...

Page 23: ...etting parameter 9902 to 1 The diagram below shows typical wiring using this macro When using direct speed reference in AUTO mode or process PID see General Considerations on page 73 Figure 17 MD4 HVAC Defaults Recommended Daikin adjustments to the HVAC Default are shown on page 108 Start Up www DaikinApplied com 23 OM 1190 1 MD4 VFD ...

Page 24: ... an analog output through a serial communication link Table 4 Programmable Analog Output Settings Table 5 Programmable Analog Output Diagnostics Parameter Additional Information Group 11 Reference Select AI as reference source Group 13 Analog Inputs Analog input processing 3001 3021 3022 3107 AI loss supervision Group 35 Motor Temp Meas AI in motor temperature measurement Group 40 Process PID Set ...

Page 25: ...ammed as a frequency input Frequency input 0 16000 Hz can be used as external reference signal source The update time for the frequency input is 50 ms Update time is shorter when information is transferred to the application program 50 ms 2 ms Table 10 Frequency Input Settings Table 11 Frequency Input Diagnostics Parameter Additional Information Group 10 AcStart Stop Dir DI as start stop direction...

Page 26: ... cut off the drive will continue to operate by utilizing the kinetic energy of the rotating motor The drive will be fully operational as long as the motor rotates and generates energy to the drive The drive can continue the operation after the break if the main contactor remained closed Figure 18 Power Loss Ride Through Diagram Settings Parameter 2006 UNDERVOLT CTRL page 48 Parameter Additional In...

Page 27: ...ritical frequencies or frequency bands Settings Parameter Group 25 Critical Speeds page 51 Constant Speeds It is possible to define seven positive constant speeds Constant speeds are selected with digital inputs Constant speed activation overrides the external speed reference Constant speed selections are ignored if PID reference is being followed or Drive is in local control mode This function op...

Page 28: ... and fault trip limit Short Circuit If a short circuit occurs the drive will not start and a fault indication is given Internal Fault If the drive detects an internal fault the drive is stopped and a fault indication is given Supply Phase Loss If the drive detects supply phase loss excessive DC voltage ripple the drive is stopped and a fault indication is given Operation Limits The drive has adjus...

Page 29: ...total efficiency motor and drive can be improved by 1 10 depending on load torque and speed Energy saving tools calculate energy saved in kWh and MWh energy saved in local currency as well as reduction in CO2 emission all compared to the situation when the pump is connected directly to the supply Table 17 Energy Optimizer Settings Table 18 Energy Optimizer Diagnostics Actual Signal Additional Info...

Page 30: ...and parameters set parameter 1611 PARAMETER VIEW to 3 LONG VIEW The descriptions of parameters start on page 31 Terms and Abbreviations Term Definition Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Def Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 ...

Page 31: ...nal for analog input AI1 1 0 21 START STOP Start and stop modes of the motor See Group 21 Start Stop page 49 2102 STOP FUNCTION Selects the motor stop function COAST 22 ACCEL DECEL Acceleration and deceleration times See Group 22 Accel Decel page 50 2202 ACCELER TIME 1 Defines the acceleration time 1 5 0 s 2203 DECELER TIME 1 Defines the deceleration time 1 5 0 s 99 START UP DATA Language selectio...

Page 32: ... voltage Must equal the value on the motor rating plate Sets the maximum drive output voltage supplied to the motor The ACH550 cannot supply the motor with a voltage greater than the mains voltage 9906 MOTOR NOM CURR 0 15 I2N 1 5 I2N 0 1 A 1 5 I2N Defines the nominal motor current Must equal the value on the motor rating plate Range allowed 0 2 2 0 IN where IN is drive current 9907 MOTOR NOM FREQ ...

Page 33: ...eference REF2 in 0113 CTRL LOCATION 0 2 1 Active control location Alternatives are 0 HAND 1 EXT1 2 EXT2 0114 RUN TIME R 0 65 535 h 1 h 0 h The drive s accumulated running time in hours h Can be reset by pressing UP and DOWN buttons simultaneously when in parameter set mode 0115 KWH COUNTER R 0 65 535 kWh 1 kWh The drive s accumulated power consumption in kilowatt hours Can be reset by pressing UP ...

Page 34: ...s set up See parameter 3501 page 59 0158 PID COMM VALUE 1 Data received from fieldbus for PID control PID1 and PID2 0159 PID COMM VALUE 2 Data received from fieldbus for PID control PID1 and PID2 0160 DI 1 5 STATUS Status of digital inputs EXAMPLE 10000 DI1 is on DI2 DI5 are off 0161 PULSE INPUT FREQ 1 1 Hz Value of frequency input in Hz 0162 RO STATUS 1 1 Status of relay output 1 1 RO is energize...

Page 35: ...tatus Word 1 The drive sends status information to the fieldbus controller The status consists of two Status Words Bit 0303 sts cmd word 1 0304 fb sts word 2 Bit 0303 sts cmd word 1 0304 fb sts word 2 0 READY ALARM 8 LIMIT Reserved 1 ENABLED REQ_MAINT 9 SUPERVISION Reserved 2 STARTED DIRLOCK 10 REV_REF REQ_CTL 3 RUNNING LOCALLOCK 11 REV_ACT REQ_REF1 4 ZERO_SPEED CTL_MODE 12 PANEL_LOCAL REQ_REF2 5 ...

Page 36: ...isplays a 0001 All zeros and a 1 in Bit 15 displays as 80000 Bit 0308 alarm word 1 0309 alarm word 2 Bit 0308 alarm word 1 0309 alarm word 2 0 OVERCURRENT Reserved 8 DEVICE OVERTEMP FIRST START 1 OVERVOLTAGE PID SLEEP 9 MOT OVERTEMP Reserved 2 UNDERVOLTAGE Reserved 10 UNDERLOAD USER LOAD CURVE 3 DIRLOCK Reserved 11 MOTOR STALL START DELAY 4 I O COMM START ENABLE 1 MISSING 12 AUTORESET Reserved 5 A...

Page 37: ... if real time clock is not used or was not set 0404 SPEED AT FLT 1 rpm 0 The motor speed rpm at the time the last fault occurred 0405 FREQ AT FLT 0 1 Hz 0 0 The frequency Hz at the time the last fault occurred 0406 VOLTAGE AT FLT 0 1 V 0 0 The DC bus voltage V at the time the last fault occurred 0407 CURRENT AT FLT 0 1 A 0 0 The motor current A at the time the last fault occurred 0408 TORQUE AT FL...

Page 38: ...en simultaneously with two separate momentary push buttons the P stands for pulse Start Forward command is through a normally open push button connected to digital input DI1 In order to start the drive the digital input DI3 must be activated during the pulse in DI1 Start Reverse command is through a normally open push button connected to digital input DI2 In order to start the drive the digital in...

Page 39: ...2 DI1 de activated EXT1 2 6 DI2 DI6 Assigns control to EXT1 or EXT2 based on the state of the selected digital input See DI1 above 7 EXT2 Selects external control location 2 EXT2 See parameter 1002 EXT2 COMMANDS for EXT2 s Start Stop Dir definitions See parameter 1106 REF2 SELECT for EXT2 s reference definitions 8 COMM Assigns control of the drive via external control location EXT1 or EXT2 based o...

Page 40: ...ce source See Analog Input Reference Correction below 10 COMM AI1 Defines a fieldbus and analog input 1 AI1 combination as the reference source See Analog Input Reference Correction below 11 DI3U 4D RNC Same as DI3U 4D R above except that Changing the control source EXT1 to EXT2 EXT2 to EXT1 LOC to REM does not copy the reference 12 DI3U 4D NC Same as DI3U 4D above except that Changing the control...

Page 41: ...vide scale and offset adjustment for the reference 1105 REF1 MAX 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 60 0 Hz US 1800 rpm US Sets the maximum for external reference 1 The maximum analog input signal as a percent of full the signal in volts or amps corresponds to REF1 MAX in Hz rpm Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets the maximum analog input signal 1106 REF2 SELECT 0 19 1 2 Selects...

Page 42: ...t speed which is activated if the control signal is lost Refer to parameter 3001 AI MIN function and parameter 3002 PANEL COMM ERR 8 DI2 3 Selects one of three Constant Speeds 1 3 using DI2 and DI3 See above DI1 2 for code 9 DI3 4 Selects one of three Constant Speeds 1 3 using DI3 and DI4 See above DI1 2 for code 10 DI4 5 Selects one of three Constant Speeds 1 3 using DI4 and DI5 See above DI1 2 f...

Page 43: ...3 See above DI1 2 INV for code 9 DI3 4 INV Selects one of three Constant Speeds 1 3 using DI3 and DI4 See above DI1 2 INV for code 10 DI4 5 INV Selects one of three Constant Speeds 1 3 using DI4 and DI5 See above DI1 2 INV for code 12 DI1 2 3 INV Selects one of seven Constant Speeds 1 7 using DI1 DI2 and DI3 DI1 DI2 DI3 Function 1 1 1 No constant speed 0 1 1 Constant speed 1 1202 1 0 1 Constant sp...

Page 44: ... Configure the analog input for 0 20 mA current signal Calculate the minimum 4 mA as a percent of full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 0 0 100 0 0 1 20 0 Defines the maximum value of the analog input Define value as a percent of the full analog signal range The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX See figure at parameter 1104 1303 FILTER AI1 0 0 ...

Page 45: ...o a parameter in the Operating Data group Group 01 Parameter defined by value value 102 parameter 0102 146 199 Not assigned 1502 AO1 CONTENT MIN Depends on selection 0 0 Hz Sets the minimum content value Content is the parameter selected by parameter 1501 Minimum value refers to the minimum content value that will be converted to an analog output These parameters content and current min and max se...

Page 46: ... You cannot use the control panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to change parameter values 2 NOT SAVED You can use the control panel to change parameter values but they are not stored in permanent memory Set parameter 1607 PARAM SAVE to 1 SAVE to store changed parameter values to memory 1603 ...

Page 47: ... will not start until start enable 1 signal resumes 2 6 DI2 DI6 Defines digital input DI2 DI6 as the start enable 1 signal See DI1 above 7 COMM Assigns the fieldbus Command Word as the source for the start enable 1 signal Bit 2 of the Command word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input D...

Page 48: ... drive keeping the DC bus charged and preventing an undervoltage trip The DC undervoltage controller increases power loss ride through on systems with a high inertia such as a centrifuge or a fan 0 DISABLE Disables controller 1 ENABLE TIME Enables controller with 500 ms time limit for operation 2 ENABLE Enables controlled without maximum time limit for operation 2007 MINIMUM FREQ 500 0 500 0 Hz 0 ...

Page 49: ...Torque boost is stopped when output frequency exceeds 20 Hz or when it is equal to the reference value See parameter 2110 TORQ BOOST CURR Note Starting to a rotating machine is not possible when TORQ BOOST is selected WARNING The drive will start after the set pre magnetizing time has passed although the motor magnetization is not completed Ensure always in applications where a full break away tor...

Page 50: ...air 1 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for ramp pair selection See DI1 above 7 COMM Defines serial communication as the control for ramp pair selection 1 DI1 INV Defines an inverted digital input DI1 as the control for ramp pair selection De activating the digital input selects ramp pair 2 Activating the digital input selects ramp pair 1 2 6 DI2 INV DI6 INV Defines an inver...

Page 51: ... Hz 0 0 Hz Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unless 9904 MOTOR CTRL MODE 3 SCALAR SPEED then units are Hz 2503 CRIT SPEED 1 HI 0 0 500 0 Hz 0 1 Hz 0 0 Hz Sets the maximum limit for critical speed range 1 The value must be greater than or equal to 2502 CRIT SPEED 1 LO Units are rpm unless 9904 MOTOR CTRL MODE...

Page 52: ...4 IR COMP FREQ 0 100 1 80 Sets the frequency at which IR compensation is 0 V in of motor frequency 2605 U f RATIO 1 2 1 2 Selects the form for the U f voltage to frequency ratio below field weakening point 1 LINEAR Preferred for constant torque applications 2 SQUARED Preferred for centrifugal pump and fan applications Square is more silent for most operating frequencies 2606 SWITCHING FREQ 1 4 8 1...

Page 53: ...input indicates a fault The drive displays a fault 14 EXTERNAL FAULT 1 and the drive coasts to stop 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the external fault input See DI1 INV above 3004 EXTERNAL FAULT 2 DO NOT CHANGE 6 6 1 0 Defines the External Fault 2 signal input and the drive response to an external fault See parameter 3003 above 3005 MOT THERM PROT DO NOT CHANGE 0 2...

Page 54: ...ENABLE Ground faults display fault 16 EARTH FAULT and if running the drive coasts to stop 3018 COMM FAULT FUNC 0 3 1 0 Defines the drive response if the fieldbus communication is lost 0 NOT SEL No response 1 FAULT Displays a fault 28 SERIAL 1 ERR and the drive coasts to stop 2 CONST SP7 Displays a warning 2005 IO COMM and sets speed using 1208 CONST SPEED 7 This alarm speed remains active until th...

Page 55: ...resets the fault OVERCURRENT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 AR OVERVOLTAGE DO NOT USE 0 1 1 1 Sets the automatic reset for the overvoltage function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault DC OVERVOLT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3...

Page 56: ...he test date yy ww 3204 DRIVE RATING Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amps If present an A indicates a decimal point in the rating for the current For example XXX 8A8 indicates a nominal current rating of 8 8 Amps Y The voltage rating of the drive where Y 2 indicates a 208 240 Volt rating 4 indicates a 380 480 ...

Page 57: ...parameter 3405 page 57 to select the proper units for the display Note Selecting units does not convert values 3403 SIGNAL1 MAX Depends on selection 600 0 Hz Defines the maximum expected value for the first display parameter 3404 OUTPUT1 DSP FORM 0 9 1 9 Defines the decimal point location for the first display parameter 3404 Value Display Range 0 3 32768 32767 Signed 1 3 1 2 3 14 3 3 142 4 3 0 655...

Page 58: ...lue displayed for the second display parameter See parameter 3406 3414 OUTPUT 2 MAX Depends on selection 1 Sets the maximum value displayed for the second display parameter See parameter 3407 3415 SIGNAL 3 PARAM 100 199 1 120 Selects the third parameter by number displayed on the control panel See parameter 3401 3416 SIGNAL 3 MIN Depends on selection 1 Defines the minimum expected value for the th...

Page 59: ... Separate the thermistor from live parts of the motor with double reinforced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low voltage circuits with basic insulation rated for the same voltage level as the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage...

Page 60: ...gh a digital input Connect either a PTC sensor or a normally closed thermistor relay to a digital input The drive reads the digital input states as shown in the above table When the digital input is 0 the motor is overheated See the figures in the introduction to this Group 6 THERMISTOR 1 Sensor configuration uses a thermistor Motor thermal protection is activated through a digital input Connect a...

Page 61: ...fines the torque value of the first underload curve definition point Must be smaller than 3706 LOAD TORQ HIGH 1 3706 LOAD TORQ HIGH 1 300 Defines the torque value of the first overload curve definition point 3707 LOAD FREQ 2 25 Defines the frequency value of the second curve definition point Must be smaller than 3710 LOAD FREQ 3 3708 LOAD TORQ LOW 2 15 Defines the torque value of the second underl...

Page 62: ...s 2 separate PID Controllers Process PID PID1 and External PID PID2 Process PID PID1 has 2 separate sets of parameters Process PID PID1 SET1 defined in Group 40 and Process PID PID1 SET2 defined in Group 41 You can select between the 2 different sets by using parameter 4027 Typically two different PID Controller sets are used when the load of the motor changes considerably from one situation to an...

Page 63: ...gration time Integration time is by definition is the time required to increase the output by the error value Error value is constant and 100 Gain 1 Integration time of 1 second denotes that a 100 change is achieved in 1 second 0 0 NOT SEL Disables integration I part of controller 0 1 3600 0 Integration time seconds See 4001 for adjustment procedure 4003 DERIVATION TIME 0 0 10 0 s 0 1 s 0 0 s Defi...

Page 64: ...te of change R Stop command resets the reference to zero NC Reference value is not copied 12 DI3U 4D NC Same as DI3U 4D RNC above except Stop command does not reset reference to zero At restart the motor ramps up at the selected acceleration rate to the stored reference 13 DI5U 6D NC Same as DI3U 4D NC above except Uses digital inputs DI5 and DI6 14 AI1 AI2 Defines an analog input 1 AI1 and analog...

Page 65: ... feedback signal 12 COMM FBK 2 Signal 0159 PID COMM VALUE 2 provides the feedback signal 13 AVE ACT1 2 The average of ACT1 and ACT2 provides the feedback signal 4015 FBK MULTIPLIER 32 768 32 767 0 001 0 Defines an extra multiplier for the PID FBK value defined by parameter 4014 Used mainly in applications where the flow is calculated from the pressure difference 0 NOT SELECTED 32 768 32 767 Multip...

Page 66: ...ing on load torque and speed OFF 0 Disabled ON 1 Enabled 4502 ENERGY PRICE 0 00 655 35 1 0 1 Currency 0 00 Currency Price of energy per kWh Used for reference when energy savings are calculated See parameters 0174 SAVED KWH 0175 SAVED MWH 0176 SAVED AMOUNT 1 0177 SAVED AMOUNT 2 and 0178 SAVED CO2 4507 CO2 CONV FACTOR 0 0 655 35 tn MWh 1 0 1 tn MWh 0 5 tn MWh Conversion factor used for multiplying ...

Page 67: ...is increasing constantly 5205 PARITY ERRORS 0 65535 1 Contains a count of the characters with a parity error that is received from the fieldbus For high counts check Parity settings of devices connected on the fieldbus they must not differ Ambient electro magnetic noise levels high noise levels generate errors 5206 FRAME ERRORS 0 65535 1 Contains a count of the characters with a framing error that...

Page 68: ... be unique Daikin MicroTech III controls the following Address 1 SAF Address 2 RAF or EAF Address 3 Energy Recovery Wheel 5303 EFB BAUD RATE 1 2 76 8 kbits s 9 6 kbits s Defines the communication speed of the RS485 link in kbits per second kbits s 1 2 kbits s 2 4 kbits s 4 8 kbits s 9 6 kbits s 19 2 kbits s 38 4 kbits s 57 6 kbits s 76 8 kbits s 5304 EFB PARITY 0 3 0 Defines the data length parity...

Page 69: ...oup 53 EFB PROTOCOL page 67 2 N2 Enables fieldbus communication with the drive using Metasys N2 protocol via the RS485 serial link X1 communications terminal 3 FLN Enables fieldbus communication with the drive using FLN protocol via the RS485 serial link X1 communications terminal 5 BACNET Enables fieldbus communication with the drive using BACnet protocol via the RS485 serial link X1 communicatio...

Page 70: ...ion is either RS 232 control panel connector X2 or RS 485 I O terminals 23 26 The maximum length of the communication cable with RS 232 is restricted to 3 meters RS 232 is designed for a point to point application a single master controlling one slave RS 485 is designed for a multipoint application a single master controlling one or more slaves Figure 24 Control Information through Fieldbus Interf...

Page 71: ...nformation must be sent down to the drives What feedback information must be sent from the drives to the controlling system Mechanical and Electrical Installation EFB WARNING Connections should be made only while the drive is disconnected from the power source Drive terminals 23 26 are for RS485 communications Use Belden 9842 or equivalent Belden 9842 is a dual twisted shielded pair cable with a w...

Page 72: ...Figure 25 Preferred Wiring Diagram Figure 26 Alternate Wiring Diagram OM 1190 1 MD4 VFD 72 www DaikinApplied com Fieldbus Controls ...

Page 73: ...nication Sets MS TP MAC ID A temporary value of 0 places the protocol channel in reset 5303 EFB BAUD RATE Defines the communication speed of the RS485 link in kbits per second kbits s 1 2 kbits s 2 4 kbits s 4 8 kbits s 9 6 kbits s 19 2 kbits s 38 4 kbits s 57 6 kbits s 76 8 kbits s When this protocol is selected the default value for this parameter is When this protocol is selected the default va...

Page 74: ... values set the ID to 71234 5311 1234 and 5317 7 5312 EFB PAR12 Not used for Comm setup This parameter sets the BACnet Device Object Max Info Frames Property 5313 EFB PAR13 Not used for Comm setup This parameter sets the BACnet Device Object Max Master Property 5314 EFB PAR14 Not used for Comm setup 5315 EFB PAR15 Not used for Comm setup 5316 EFB PAR 16 Not used for Comm setup This parameter indic...

Page 75: ...selected 40001 bits 0 3 40031 bits 0 1 BO1 24 BV10 1003 DIRECTION 3 REQUEST Direction by fieldbus 4002 40032 40031 bit 3 BO2 22 BV11 1 Daikin MicroTech II controls communicate with the MD4 over Modbus and all parameters are factory set No field adjustments are recommended 2 The reference provides direction control a negative reference provides reverse rotation Input Reference Select Using the fiel...

Page 76: ...d1 40001 bit 3 40031 bit 6 inverted BO4 35 BV12 1604 FAULT RESET SEL 8 COMM Fault reset by fieldbus 40001 bit 7 40031 bit 4 BO6 94 BV14 1606 LOCAL LOCK 8 COMM Source for local lock selection is the fieldbus Does not apply 40031 bit 14 1607 PARAM SAVE 1 SAVE Saves altered parameters to memory then value returns to 0 41607 40032 bit 2 BO18 N A1 1608 START ENABLE 1 7 COMM Source for start enable 1 is...

Page 77: ...or 00035 BO9 42 BO2 14101 RELAY OUTPUT 4 35 COMM Relay Output 4 controlled by fieldbus 40134 bit 3 or 00036 BO10 43 BO3 1 More than 1 relay requires the addition of a relay extension module For example To control relays 1 and 2 using serial communication Set parameters 1401 RELAY OUTPUT 1 and 1402 RELAY OUTPUT 1 35 COMM Then for example using N2 To turn Relay 1 On Force object B07 to On To turn Re...

Page 78: ... PID Control Setpoint Source Protocol Reference Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet abb drv dcu profile 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is either Input Reference 2 AI1 Control requires parameter 1106 value comm Process PID setpoint Control requires parameter 1106 value pid1 out and parameter 4010 value comm 40003 AO2 61 AV17...

Page 79: ...d by the parameter number Mailbox Read Write The ACS320 provides a Mailbox function to access parameters that have not been pre defined by the protocol Using mailbox any drive parameter can be identified and read Mailbox can also be used to adjust parameter settings by writing a value to any parameter identified The following table describes the use of this function Table 59 Mailbox Protocol Refer...

Page 80: ...Feedback Integer Parameter Resolution Integer Resolution that defines 100 Value of 100 Ref 100 Scaled Value 10 0 1 1800 rpm1 10 0 1 1800 RPM 100 18 rpm 100 0 1 600 Hz2 100 0 1 600 Hz 100 60 Hz 1 Assuming for the sake of this example that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1800 rpm 2 Assuming for the sake of this example that the Actual Value uses ...

Page 81: ... ERRORS does not advance at all advances when an invalid message CRC is received 5308 EFB UART ERRORS does not advance at all advances when character format errors are detected such as parity or framing errors 5309 EFB status value varies depending on network traffic BACnet protocol 5316 EFB PAR 16 MS TP token counter advances for each token passed to this drive Does not apply for other protocols ...

Page 82: ...cified time out delay To correct Increase the time set by parameter 3019 COMM FAULT TIME page 53 Fault 31 EFB1 For BACnet If the drive s control panel shows fault code 31 EFB1 the drive has aninvalid Device Object Instance ID To correct use parameters 5311 and 5317 and establish a unique drive ID that is in the range 1 to 4 194 303 Faults 31 33 EFB1 EFB3 Except as noted above these three EFB fault...

Page 83: ... Input 5 ON OFF R NOTE For Present Value Access Types R Read only W Writeable C Commandable Commandable values support priority arrays relinquish defaults Binary Output Object Instance Summary The following table summarizes the Binary Output Objects supported Table 62 Binary Output Object Instance Summary Instance ID Object Name Description Active Inactive Text Present Value Access Type BO0 RO1 CO...

Page 84: ...rection change Control requires 1003 REQUEST and either Parameter 1001 value COMM for control by EXT1 or Parameter 1002 value COMM for control by EXT2 REV FWD C BV12 RUN ENA CMD This object commands Run Enable Control requires parameter 1601 value COMM ENABLE DISABLE C BV13 EXT 1 2 CMD This object selects ext1 or ext2 as the active control source Control requires parameter 1102 value COMM EXT2 EXT...

Page 85: ...e parameter is 0120 Percent R AI1 ANALOG INPUT 2 This object indicates the value of Analog Input 2 The corresponding drive parameter is 0121 Percent R AO0 AO 1 COMMAND This object controls Analog Output 1 The corresponding drive parameter is 0135 COMM VALUE 1 Control requires parameter 1501 value 135 Percent C NOTE For Present Value Access Types R Read only W Writeable C Commandable Commandable va...

Page 86: ...signal s deviation from its setpoint The corresponding drive parameter is 0133 Percent R AV14 RUN TIME R This object indicates in hours the drive s accumulated run time since the last reset The value can be reset to zero The corresponding drive parameter is 0114 Hours W AV15 MOTOR TEMP This object indicates the drive s motor temperature as set up in parameter Group 35 The corresponding drive param...

Page 87: ...g Drive parameter 5306 UART ERRORS should be stable Protocol Implementation Conformance Statement PICS PICS Summary BACnet Standard Device Profile This version of MD4 BACnet fully conforms to the Application Specific Controller standard device profile B ASC Services Supported The following services are supported by the MD4 I Am Response to Who Is also broadcast on power up other reset I Have Respo...

Page 88: ...using the CreateObject service 2 Whether objects of this type are dynamically detectable using the DeleteObject service 3 List of the optional properties supported 4 List of all properties that are writable where not otherwise required by this standard 5 List of proprietary properties and for each its property identifier datatype and meaning 6 List of any property range restrictions See table at O...

Page 89: ...us Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Value Status Flags Event State Out of Service Units Priority Array Relinquish De...

Page 90: ...after the fault is for the fieldbus communication See chapter Fieldbus control with embedded fieldbus on page 90 How to Reset The drive can be reset either by pressing the keypad key Basic Control Panel or Assistant Control Panel through digital input or fieldbus or by switching the supply voltage off for a while The source for the fault reset signal is selected by parameter 1604 FAULT RESET SEL W...

Page 91: ...S 0308 bit 7 programmable fault function 3002 Control panel selected as active control location for drive has ceased communicating Check panel connection Check fault function parameters Check control panel connector Refit control panel in mounting platform If drive is in external control mode REM and is set to accept start stop direction commands or references via control panel Check Group 10 AcSt...

Page 92: ...09 bit 10 Condition defined by 3701 USER LOAD C MODE has been valid longer than half of the time set by 3703 USER LOAD C TIME See parameter Group 37 User Load Curve page 61 2028 START DELAY 3009 bit 11 Start delay in progress See parameter 2113 START DELAY page 42 2030 INLET LOW 3009 bit 13 Pressure at pump fan inlet too low Check for a closed valve on the inlet side of the pump fan Check piping f...

Page 93: ...ownload error Selected parameter set is not in current parameter backup file Perform upload function before download 5041 Parameter backup file does not fit into memory Contact your local Daikin representative 5042 Parameter download error Selected parameter set is not in current parameter backup file Perform upload function before download 5043 No start inhibit 5044 Parameter backup file restorin...

Page 94: ...alog control signal levels Check connections 0009 MOT OVERTEMP 4310 0305 bit 8 programmable fault function 0305 3009 3504 Motor temperature is too high or appears to be too high due to excessive load insufficient motor power inadequate cooling or incorrect start up data Check motor ratings load and cooling Check start up data Check fault function parameters Measured motor temperature has exceeded ...

Page 95: ...l application The meaning is protocol dependent See chapter Fieldbus control with embedded fieldbus page 70 0032 EFB 2 FF93 0307 bit 1 0033 EFB 3 FF94 0307 bit 2 0034 MOTOR PHASE FF56 0306 bit 14 Motor circuit fault due to missing motor phase or motor thermistor relay used in motor temperature measurement fault Check motor and motor cable Check motor thermistor relay if used 0035 OUTP WIRING FF95 ...

Page 96: ...N 3 0 where PN 1000 9909 MOTOR NOM POWER if units are in kW or PN 746 9909 MOTOR NOM POWER if units are in hp 1006 PAR EXT RO 6320 0307 bit 15 Incorrect extension relay output parameters Check parameter settings Check that following applies Relay Output Extension Module MREL 0 is connected to the drive 1402 1403 RELAY OUTPUT 2 3 and 1410 RELAY OUTPUT 4 have non zero values See MREL 01 Relay Output...

Page 97: ...GITAL or change frequency input selection to other value in parameters Group 11 Reference Select Group 40 Process PID Set 1 Group 41 Process PID Set 2 and Group 42 External PID 1026 PAR USER LOAD C 6320 0307 bit 15 Incorrect user load curve parameter setting Check parameter settings Following must apply 3704 LOAD FREQ 1 3707 LOAD FREQ 2 3710 LOAD FREQ 3 3713 LOAD FREQ 4 3716 LOAD FREQ 5 3705 LOAD ...

Page 98: ...le connection Same Device Address If two or more devices have the same address parameter 5307 EFB CRC ERRORS value increases with every read write command What to do Check the device addresses No two devices on line may have the same address Incorrect Wiring If the communication wires are swapped terminal A on one device is connected to terminal B on another device parameter 5306 EFB OK MESSAGES v...

Page 99: ...andler Assistant informs when the definable value of the operating hour counter is reached see parameter 2901 COOLING FAN TRIG This information can also be passed to the relay output see parameter 1401 RELAY OUTPUT 1 regardless of the used panel type Fan failure can be predicted by the increasing noise from the fan bearings If the drive is operated in a critical part of a process fan replacement i...

Page 100: ...d enter the code in the Search field Power Connections WARNING Read and follow the instructions in chapter Safety on page 15 Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for five minutes to let the drive DC capacitors discharge Ensure by measuring with a multimeter impedance at least 1 Mohm that ...

Page 101: ...ntrol panel is attached to the drive The Assistant Control Panel has one LED The table below describes the LED indications Table 72 LED Indications Where LED off LED lit and steady LED blinking On the front of the drive If a control panel is attached to the drive switch to remote control otherwise a fault will be generated and then remove the panel to be able to see the LEDs No power Green Power s...

Page 102: ... phase supply voltage 200 240 V units 0 5 8 4 5 2 4 7 5 2 8 2 R1 2 0 13 2 8 3 7 5 8 3 13 1 R1 3 0 15 7 10 8 9 8 10 8 17 2 R2 5 0 27 3 19 4 17 6 19 4 30 8 R2 7 5 45 0 26 8 24 4 26 8 42 7 R3 10 0 55 0 34 1 31 0 34 1 54 3 R4 15 0 76 0 50 8 46 2 50 8 80 9 R4 3 phase supply voltage 380 480 V units 0 5 2 2 1 2 1 1 1 2 2 1 R0 1 0 4 1 2 4 2 2 2 4 4 2 R1 2 0 6 9 4 1 3 7 4 1 7 2 R1 3 0 9 6 5 6 5 1 5 6 9 8 R...

Page 103: ...nge 40 C 50 C 104 F 122 F the rated output current is decreased by 1 for every additional 1 C 1 8 F The output current is calculated by multiplying the current given in the rating table by the derating factor Example If the ambient temperature is 50 C 122 F the derating factor is 100 1 C 10 C 90 or 0 90 The output current is then 0 90 I2N where I2N continuous output at 40 C 0 overload Altitude Der...

Page 104: ...t Short circuit protection IEC 61800 5 1 UL 508C The motor output is short circuit proof by IEC 61800 5 1 and UL 508C Frequency 0 500 Hz Frequency resolution 0 01 Hz Current See section Ratings types and voltages on page 349 Power limit 1 5 PN Field weakening point 10 500 Hz Switching frequency 4 8 12 or 16 kHz Maximum recommended motor cable length R0 30 m 100 ft R1 R4 50 m 165 ft With output cho...

Page 105: ...V DC 5 A 230 V AC 2 A rms Digital output X1B 20 21 Type Max switching voltage Max switching current Frequency Resolution Accuracy Transistor output PNP 30 V DC 100 mA 30 V DC short circuit protected 10Hz 16 kHz 1Hz 0 2 RS 485 interface X1C 23 26 Cable Termination Isolation Transfer rate Communication type Protocol Shielded twisted pair impedance 100 150 ohm Daisy chained bus without drop out lines...

Page 106: ...C ABS 2 mm PC 10 GF 2 5 3 mm and PA66 25 GF 1 5 mm all in color NCS 1502 Y RAL 9002 PMS 420 C hot dip zinc coated steel sheet 1 5 mm thickness of coating 20 micrometers extruded aluminium AlSi Package Corrugated cardboard Disposal The drive contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible and recyclable All...

Page 107: ...applicable local codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 104 For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 104 Ove...

Page 108: ...t if Parameter 9902 is set as shown Daikin Settings are the recommended settings for Daikin units No other parameters should be needed or adjusted WARNING Unintended Equipment Operation Modifying or changing parameters whose function is not described in this manual will affect drive controller operation Some register changes will take effect as soon as they are entered Do not modify or change para...

Page 109: ...INEAR LINEAR LINEAR LINEAR LINEAR 3003 EXTERNAL FAULT 1 DI 2 INV NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL 3009 BREAK POINT FREQ Hz 45 45 45 45 45 45 45 3101 NUMBER TRIALS 5 5 5 5 5 5 5 3103 DELAY TIME s 3 3 3 3 3 3 3 3104 AR OVERCURRENT ENABLE ENABLE ENABLE DISABLE ENABLE ENABLE ENABLE 3404 OUTPUT1 DSP FORM DIRECT DIRECT DIRECT 0 0 0 0 DIRECT DIRECT 3405 OUTPUT1 UNIT Hz Hz SP Hz Hz Hz 3415 ...

Page 110: ...s specifically described below may be observed Incorrect connections including swapped wires Bad grounding Check for excessive EFB errors improve communications cable installation as required MicroTech III does not properly recognize the difference between the SAF RAF and EAF condenser fan or energy recovery VFDs if the values for both 5307 and 5308 increase for each error transmission attempt Mic...

Page 111: ...p pins jumpered to Modbus terminated position 16 DI4 DI5 17 SHOWN AS XIB 17 RO1C RO1A 18 RO1B 19 No Energy Recovery SAF VFD CABLE Terminal Strip MicroTech III A B 213B 13 DRN 212B 13 BLK 211B 13 WHT TB1F 41G TB1F 40 TB1F 39 GND EAF VFD CABLE DRN 213B 14 BLK 212B 14 WHT 211B 14 A B Controller B A REF With Energy Recovery Wheel With Frost Protection Option SAF VFD CABLE Terminal Strip MicroTech III ...

Page 112: ...ND 3 BLK TB1 B L 10V 4 DRN NB A J SPS X C AI2 5 WHT TB1 K AGND 6 BLK TB1 AO1 7 J AGND 8 24V 9 YELLOW GND 10 J DCOM 11 Jumper to establish digital ground reference to internal 24VDC supply DI1 12 MB C63 R63 DI2 13 DHL Run Enable 9 5 DI3 14 BUS TERMINAL DI4 15 DI5 16 XIB Top pins jumpered to the Modbus terminated position JUMPERS RO1C 17 ma ma Top 2 pins jumpered to the milliamp position RO1A 18 RO1...

Page 113: ... AO1 7 AGND 8 9 10 24V GND 11 DCOM 12 DI1 13 R17 or 11 5 9 Run Enable 14 DI2 MB 15 DI4 16 TERMINAL BUS DI5 JUMPERS XIB RO1C 17 Top pins jumpered to the Modbus terminated position Top 2 pins jumpered to the volt position RO1A 18 RO1B 19 ma ma V V AI2 AI1 DI3 WHITE PRESSURE TRANSDUCER PT21 BLACK RED SHIELD OF ALL SIGNAL CABLES Appendix www DaikinApplied com 113 OM 1190 1 MD4 VFD ...

Page 114: ... B L 10V 4 A J C AI2 5 K AGND 6 AO1 7 J AGND 8 24V 9 YELLOW GND 10 J DCOM 11 Jumper to establish digital ground reference to internal 24VDC supply DI1 12 MB R11 DI2 13 Run Enable 9 5 DI3 14 BUS TERMINAL DI4 15 DI5 16 XIB Top pins jumpered to the Modbus terminated position RO1C 17 RO1A 18 RO1B 19 P Marketing TechPubs OMs OM 1190 VFD MD4 00 Resources Appendix Material RPS ERW sche OM 1190 1 MD4 VFD ...

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Page 116: ...ant to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied Representative for warranty details To find your local Daikin Applied Representative go to www DaikinApplied com Aftermarket Services To find your local parts office visit www DaikinApplied com or call 800 37PARTS 800 377 2787 To find your local service office visit www DaikinAppli...

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Daikin ACS320, Operation Manual

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