S0103010K
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Wheel Loader Safety
CHECKS BEFORE STARTING ENGINE
Every day before starting the engine for the first time, carry out the following checks. If these checks are
not carried out properly, there is danger of serious injury.
•
Completely remove all wood chips, leaves, grass, paper and other flammable materials
accumulated in the engine compartment and around the battery. They could cause a fire.
Remove any dirt from the window glass, mirrors, handrails, and steps.
•
Do not leave tools or spare parts laying around in the operator's compartment. The vibration of
the machine when traveling or during operations may cause them to fall and damage or break
the control levers or switches. They may also get caught in the gap of the control levers and
cause the work equipment to malfunction or move dangerously. This may lead to unexpected
accidents.
•
Check the coolant level, fuel level, and hydraulic tank oil level, and check for clogged air cleaner
and damage to the electrical wiring.
•
Adjust the operator's seat to a position where it is easy to operate the machine, and check the
seat belt and mounts for damage and wear.
•
Check the operation of the gauges and the angle of the mirrors, and check that the safety lever
is in "LOCKED" position.
•
If any abnormalities are found in the above checks, carry out repairs immediately.
ENGINE STARTING
•
Walk around your machine before getting in operator’s cab. Look for evidence of leaking fluid,
loose fasteners, misaligned assemblies or any other indications of possible equipment hazard.
•
All equipment covers and machinery safety guards must be in place, to protect against injury
while machine is being operated.
•
Look around work site area for potential hazards, or people or property that could be at risk
while operation is in progress.
•
NEVER start engine if there is any indication that maintenance or service work is in progress, or
if a warning tag is attached to controls in cab.
•
A machine that has not been used recently, or is being operated in extremely cold temperatures,
could require a warm-up or maintenance service before start up.
•
Check gauges and monitor displays for normal operation before starting engine. Listen for
unusual noises and remain alert for other potentially hazardous conditions at start of work cycle.
•
Check tire inflation and check tires for damage or uneven wear. Perform maintenance before
operation.
•
Do not short circuit the starting motor to start the engine. This is not only dangerous, but may
also damage the machine.
•
When starting the engine, sound the horn as an alert.
•
Start and operate the machine only while seated.
Summary of Contents for Mega 500-V
Page 4: ...1SAFETY ...
Page 41: ...1SPECIFICATIONS ...
Page 47: ...S0203070K Page 6 Specifications for Mega 500 V ENGINE PERFORMANCE CURVES AHS3720L Figure 2 ...
Page 55: ...S0203070K Page 14 Specifications for Mega 500 V ...
Page 56: ...1GENERAL MAINTENANCE ...
Page 70: ...S0302000 Page 14 General Maintenance Procedures Return to Master Table of Contents ...
Page 83: ...1UPPER STRUCTURE ...
Page 85: ...S0403040K Page 2 Counterweight TABLE OF CONTENTS Specifications 3 Counterweight 3 ...
Page 87: ...S0403040K Page 4 Counterweight ...
Page 98: ...1LOWER STRUCTURE AND CHASSIS ...
Page 104: ...S0502020K Page 6 Center Joint Articulation Joint ...
Page 105: ...1ENGINE AND DRIVE TRAIN ...
Page 118: ...S0602170K Page 13 Axle ZF AP 420R Figure 9 ...
Page 119: ...S0602170K Page 14 Axle ZF AP 420R ...
Page 121: ...S0602170K Page 16 Axle ZF AP 420R FINAL DRIVE AP 407 409 Figure 10 ...
Page 123: ...S0602170K Page 18 Axle ZF AP 420R AP 411 415 Figure 11 ...
Page 125: ...S0602170K Page 20 Axle ZF AP 420R AP 417 420 Figure 12 ...
Page 129: ...S0602170K Page 24 Axle ZF AP 420R Differential Carrier RK Figure 14 ...
Page 131: ...S0602170K Page 26 Axle ZF AP 420R Differential Carrier DK ...
Page 135: ...S0602170K Page 30 Axle ZF AP 420R Differential Carrier HK Figure 16 ...
Page 178: ...S0602170K Page 73 Axle ZF AP 420R ILLUSTRATED TABLE Figure 152 ...
Page 194: ...S0602170K Page 89 Axle ZF AP 420R ILLUSTRATED TABLE Figure 196 ...
Page 210: ...S0602170K Page 105 Axle ZF AP 420R ILLUSTRATED TABLE Figure 242 ...
Page 225: ...S0602170K Page 120 Axle ZF AP 420R ILLUSTRATED TABLE Figure 289 ...
Page 251: ...S0605050K Page 26 Air Conditioner Return to Master Table of Contents ...
Page 261: ...S0607080K Page 10 Transmission and Torque Converter ZF 4WG 310 Figure 2 ...
Page 264: ...S0607080K Page 13 Transmission and Torque Converter ZF 4WG 310 ...
Page 271: ...S0607080K Page 20 Transmission and Torque Converter ZF 4WG 310 ...
Page 296: ...S0607080K Page 45 Transmission and Torque Converter ZF 4WG 310 ...
Page 447: ...S0607900C Page 36 Transmission Error Codes ZF ...
Page 448: ...1HYDRAULICS ...
Page 478: ...S0705010 Page 22 Cylinders Return to Master Table of Contents ...
Page 489: ...S0708460K Page 11 Main Pump Denison T6DMY Series ...
Page 490: ...S0708460K Page 12 Main Pump Denison T6DMY Series PARTS LIST Figure 8 ...
Page 504: ...S0708460K Page 26 Main Pump Denison T6DMY Series ...
Page 508: ...S0708470K Page 4 Steering and Brake Pump Denison T67DB Series PARTS LIST Figure 2 ...
Page 514: ...S0708470K Page 10 Steering and Brake Pump Denison T67DB Series DISASSEMBLY Figure 5 ...
Page 521: ...S0708470K Page 17 Steering and Brake Pump Denison T67DB Series ...
Page 522: ...S0708470K Page 18 Steering and Brake Pump Denison T67DB Series REASSEMBLY Figure 15 ...
Page 528: ...S0708470K Page 24 Steering and Brake Pump Denison T67DB Series ...
Page 548: ...S0709476K Page 2 Pilot Control Valve Return to Master Table of Contents ...
Page 554: ...S0709476K Page 8 Pilot Control Valve Return to Master Table of Contents ...
Page 557: ...S0709665K Page 3 Flow Amplifier Danfoss GENERAL DESCRIPTION Figure 1 ...
Page 558: ...S0709665K Page 4 Flow Amplifier Danfoss PARTS LIST Figure 2 ...
Page 609: ...S0709730K Page 7 Power Steering Unit Return to Master Table of Contents ...
Page 632: ...S0709730K Page 30 Power Steering Unit Return to Master Table of Contents ...
Page 638: ...S0709750K Page 6 Restriction Valve Return to Master Table of Contents ...
Page 644: ...S0793060K Page 6 Hydraulic Schematic Mega 500 V Return to Master Table of Contents ...
Page 645: ...1ELECTRICAL SYSTEM ...
Page 654: ...S0802190K Page 9 Electrical System Return to Master Table of Contents ...
Page 658: ...S0802190K Page 13 Electrical System Return to Master Table of Contents ...
Page 676: ...S0802190K Page 31 Electrical System Return to Master Table of Contents ...
Page 685: ...S0893060K Page 6 Electrical Schematic Mega 500 V Return to Master Table of Contents ...
Page 686: ...1ATTACHMENTS ...