75
10-1. Summary of Heavy Repair
* Installation should be conducted in accordance with
the standard installation procedure. (Leave space of
more than 5 cm from the wall for compressor
compartment cooling fan mounted model.)
Transportation
and
installation
* Copper brush, Rag, Tool box
* Remove flux from the silver weld joints with soft
brusher wet rag. (Flux may be the cause of corrosion
and leaks.)
*Clean tools and store them in a clean tool box
or in their place.
Compressor
compartment
and tools
arrangement
* Electronic Leak Detector,
Driver.
* Check leak at weld joints.
Note :Do not use soapy water for check.
* Check cooling capacity
→
Check condenser manually to see if warm.
→
Check hot pipe manually to see if warm.
→
Check frost formation on the whole surface of the
evaporator.
Check
refrigerant leak
and cooling
capacity
* Bombe (mass cylinder),
refrigerant manifold gauge,
electronic scales, punching
off flier, gas welding machine
* Weigh and control the bombe in a vacuum conditions
with electronic scales and charge through compressor
inlet (Process tube).
* Charge while refrigerator operates).
* Weld carefully after inlet pinching.
Refrigerant
charging and
charging
inlet welding
* Vacuum pump
, Manifold gauge.
* Evacuate for more than forty minutes after connecting
manifold gauge hose and vacuum pump to high (drier)
and low (compressor) pressure sides.
Vacuum
* Pipe Cutter, Gas welder,
N2 gas
* Confirm refrigerant (R-134a or R-600a) and oil for
compressor and drier.
* Confirm N2 sealing and packing conditions before use.
Use good one for welding and assembly.
* Weld under nitrogen gas atmosphere.
* Repair in a clean and dry place.
Parts
replacement
and welding
* Nipper, side cutters
* Cut charging pipe ends (Comp. & Dryer) and
discharge refrigerant from drier and compressor.
Remove
refrigerant
Residuals
Tools
Contents
Process
10. COOLING CYCLE HEAVY REPAIR
Summary of Contents for FRS(N)-U20IA
Page 4: ...3 2 EXTERNAL VIEWS 2 1 External Size FRS N U20IA...
Page 5: ...4 FRS N U20DA FRS N U20EA...
Page 6: ...5 FRS N U20FA FRS N U20GA...
Page 41: ...40 6 1 Wiring Diagram 6 DIAGRAM FRS N U20IA...
Page 42: ...41 FRS N U20DA EA FA GA...
Page 43: ...42 6 2 Circuit Diagram of Main PCB FRS N U20IA...
Page 44: ...43...
Page 45: ...44 FRS N U20DA EA FA GA...
Page 46: ...45...
Page 88: ...87 11 5 Dispenser Water Flow...
Page 89: ...88 CABINET 12 1 FRS N U20IA 12 EXPLODED VIEW PARTS LIST...
Page 90: ...89 MECH ROOM...
Page 91: ...90 R ROOM...
Page 92: ...91 F ROOM...
Page 93: ...92 F DOOR...
Page 94: ...93 R DOOR...
Page 99: ...98 CABINET 12 2 FRS N U20DA...
Page 100: ...99 MECH ROOM...
Page 101: ...100 R ROOM...
Page 102: ...101 F ROOM...
Page 103: ...102 F DOOR...
Page 104: ...103 R DOOR...
Page 110: ...109 CABINET 12 3 FRS N U20EA...
Page 111: ...110 MECH ROOM...
Page 112: ...111 R ROOM...
Page 113: ...112 F ROOM...
Page 114: ...113 F DOOR...
Page 115: ...114 R DOOR...
Page 121: ...120 CABINET 12 4 FRS N U20FA...
Page 122: ...121 MECH ROOM...
Page 123: ...122 R ROOM...
Page 124: ...123 F ROOM...
Page 125: ...124 F DOOR...
Page 126: ...125 R DOOR...
Page 132: ...131 CABINET 12 5 FRS N U20GA...
Page 133: ...132 MECH ROOM...
Page 134: ...133 R ROOM...
Page 135: ...134 F ROOM...
Page 136: ...135 F DOOR...
Page 137: ...136 R DOOR...