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Daewoo DWF-7560 series, Service Manual, Page: 34 / 49

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Daewoo DWF-7560 series Service Manual Download Page 34

32

9. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

GEAR MECHANISM ASS'Y REPLACEMENT

WARNING
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT THE
POWER CORD FROM THE ELECTRIC OUTLET.

• Raise the top plate on the outer cabinet.
• Loosen four screws mounting outer tub cover and

remove outer tub cover from the tub ass'y.

Mounting

screw

Outer tub cover

• Remove the pulsator washer.
• Remove the spinner shaft flange nut by using 'T'

type box wrench.

"T" type box

wrench

Nut-spin

shaft fixing

Washer

• Lay the front of the washer on the floor.
• Remove four bolts mounting the plate-gear protect

by using a box wrench and remove plate-gear
protect.

• Remove the V-belt.

Washer

Mounting bolt

• Loosen the pulsator mounting screw and remove 

pulsator.

Pulsator Mounting screw

• Remove the tub ass'y.

Pulsator
Nut-spin shaft fixing
Washer-spin

shaft fixing

Tub ass'y

• Remove four bolts mounting the gear mechanism

ass'y by using a box wrench.

• Pull out the gear machanism ass'y.

Gear mechanism

ass'y

Mounting bolt

NOTE: To assemble the gear mechanism ass'y, reverse the disassembly procedure.

Summary of Contents for DWF-7560 series

Page 1: ...DAEWOO ELECTRONICS CO LTD Service Manual DWF 7560 7590 series DWF 8060 8090 series Full Auto Electric Washing Machine...

Page 2: ...CHINE 11 3 STRUCTURE OF WASHING MACHINE 12 STRUCTURE OF WASHING MACHINE 12 FUNCTION OF CONTROL PANEL 13 4 INSTALLATION INSTRUCTIONS 14 HOW TO INSTALL OF THE WASHING MACHINE 14 HOW TO CONNECT THE INLET...

Page 3: ...HIGH 80 MIDDLE 68 LOW 55 SMALL 42 E SMALL 32 SELECTOR DWF 8060 90 HIGH 82 MIDDLE 70 LOW 57 SMALL 43 E SMALL 32 8 OPERATING WATER PRESSURE 0 3 8kg cm2 2 9 78 4N cm2 9 REVOLUTION PER MINUTE SPIN 680rpm...

Page 4: ...ASH When the DRY WOOL COURSE is selected process shall be set up as below table automatically NOTE You can t change the water temperature because the P C B ASS Y set up the COLD TEMP automatically at...

Page 5: ...SOAK WASH DISPLAY THE REMAINING TIME When the SOAK WASH is selected the total wash time will increase by 40 minutes PROGRESS NOTE I Mark shows the water flow to adjust the unbalanced laod 4 R P M ON O...

Page 6: ...thes such as working clothes climbing clothes and blue jean by using this strong water currents as shown below WATER FLOW PULSATOR SYSTEM When the new shaped pulsator is rotated C W or C C W at a high...

Page 7: ...drain process Count time of P C B ASS Y Good draining The washer begins spin process after drainage Bad draining Draining time is prolonged No draining Program is stopped and gives the alarm Draining...

Page 8: ...ocess softener drop between tub and outer tub ass y from softener outlet FLOW OF THE SOFTENER FLOW OF THE SOFTENER INSIDE OF THE BALANCE NOTE Softener moves into next room when r p m of the tub is mor...

Page 9: ...ow the pulsator vanes creates a water currents as shown in figure The water is then discharged from the upper part of the tub through the water channel About 40L min water is circulated at the high wa...

Page 10: ...alve 3 Therefore rotation of pulley is changed to the linear moving of wire 4 The wire pulls the brake lever of Gear Mechanism Ass y within 5 seconds 5 After the wire pulled gear assembly is separated...

Page 11: ...again about 1 hour later PRINCIPLE OF BUBBLE GENERATOR STRUCTURE Pusator Shaft Spinner Shaft Roller Clutch Bearing Planetary Gear Clutch Boss Brake Lever Spinner Pulley Sun gear Internal gear Planetar...

Page 12: ...ges to 60 cycle sec Trans core s magnetic pole is changed by changing of A C electric power s phase The core repeat push and pull 3600 times min the armature magnet FUNCTIONAL PRINCIPLE OF BUBBLE WASH...

Page 13: ...ENER INLET Pour softener into the softener inlet and it will be added the tub just before the final rinse BLEACH INLET CONTROL PANEL TUB SUS DWF 8060 DWF 8090 UNDER BASE COVER BOTTOM BOARD COVER Optio...

Page 14: ...Time Selector It can be used to adjust washing time Speed Time Selector It can be use to adjust spin time Rinse Time Selector This button selects the number of time you want to rinse Course Selection...

Page 15: ...Time Selector It can be used to adjust washing time Speed Time Selector It can be use to adjust spin time Rinse Time Selector This button selects the number of time you want to rinse Course Selection...

Page 16: ...ce where it is anxious about being frozen in winter NOTE The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor 4 INSTALLATION INSTRUCTIONS U Insert...

Page 17: ...with danger of a explosion 20Cm Connect the grounding wire to a metal water faucet It is not use connecting the wire to the plastic pipe In the case of 3 core cord there is no need for a grounding wir...

Page 18: ...nnect the inlet hose to the water tap adapter by pulling down the collar of the hose end Collar Connect the con nector C of the inlet hose to the water inlet of the washer by turning it clock wise to...

Page 19: ...tes with pouring the hot water about 50 C Check the drain and inlet s operation after attching the inlet hose Pull out the under base cover to the arrow direction After spreading blanket or unit box l...

Page 20: ...ING If necessary the drain hose can be trimmed to length 18 Connect the drain hose to the drain outlet at the back side of the washing machine and fasten it tightly with the clamp supplied Insert the...

Page 21: ...er If you clean the drain filter following above instructions you could continue the normal operation of the washing machine to reset the program please turn the power off and on again 19 U Put down t...

Page 22: ...TIME MIN SOAK HOUR NIGHT This selection is for general washing This selection is effective for washing light or less dirty wash This selection is effective for blue jean climbing clothes ruck sack sp...

Page 23: ...4minutes SPIN RINSE SPIN RINSE SPIN A strong course s water flow is R R L L R L Water inlet and wash for 12 minutes SPIN SPIN SPIN RINSE RINSE A blanket course s water flow is Water inlet and wash for...

Page 24: ...case of canceling the program while the washing machine operates press the Start Hold button first and then press Cancel Button CANCEL WASH WASH MIN After input water wash in 3 minutes WASH MIN After...

Page 25: ...course is processed by your desire End of washing informed by buzzer After 10 minutes later from the end of the washing the power switch is turned off automatically START HOLD RINSE SPIN RINS TIME 1 t...

Page 26: ...20 33 20 33 20 33 20 53 10 53 10 53 10 53 10 1 B C 15 THIS IS A FUNCTION TO FLAT MOVING PULSATOR LEFT RIGHT FOR 15 SECONDS TO PREVENT ECCENTRICITY OF THE LAUNDRY AFTER WASHING EXCEPT DRY SILK 2 THE A...

Page 27: ...2 MIN 30 SEC 1 MIN 40 SEC 20 SEC 90 SEC 40 SEC 4 MIN 3 MIN 30 SEC 2 MIN 2 MIN 30 SEC 2 MIN 30 SEC 1 MIN 40 SEC 20 MIN 90 SEC 40 SEC 4 MIN 3 MIN 30 SEC 2 MIN 2 MIN 30 SEC 2 MIN 1 MIN 2 MIN 5 MIN 4 MIN...

Page 28: ...min 10 min 8 min 2 min 30 sec 2 min 30 sec 1 min 40 sec 90 sec 4 min 3 min 30 sec 2 min 2 min 30 sec 2 min 30 sec 1 min 40 sec 90 sec 4 min 3 min 30 sec 2 min 2 min 30 sec 2 min 1 min 2 min 34 34 34 1...

Page 29: ...ec RINSE 1 RINSE 2 SPIN 15 sec 4 min 30 min 30 min 20 min 14 min 12 min 10 min 8 min 2 min 30 sec 2 min 30 sec 1 min 40 sec 90 sec 4 min 3 min 30 sec 2 min 2 min 30 sec 2 min 30 sec 1 min 40 sec 90 se...

Page 30: ...COURSE 2 processing COURSE 1 push the spin selector once or three times according to desire check mode Time to push the spin button DISPLAY FUNCTION 1st time Pulsator rotate without water in the tub...

Page 31: ...1 2 3 4 5 6 7 8 9 BR WH GN WH BR BK WH WH GY RD OR 3 2 1 3 2 1 GY RD OR GY RD OR GY RD OR BL YW WH RD 2 1 2 1 2 1 1 2 3 1 2 3 2 1 BR BR WH BK WH BR BK WH WH WATER LEVEL S W BR GN WH SAFETY S W HOT W...

Page 32: ...6 7 8 9 1 2 3 4 5 6 7 8 9 BR WH GN WH BR BK WH WH GY RD OR 3 2 1 3 2 1 GY RD OR GY RD OR GY RD OR BL YW WH RD 2 1 2 1 2 1 1 2 3 1 2 3 2 1 BR BR WH BK WH BR BK WH WH WATER LEVEL S W BR GN WH SAFETY S W...

Page 33: ...3 4 5 6 7 8 9 BR WH GN WH BR BK WH WH GY RD OR 3 2 1 3 2 1 GY RD OR GY RD OR GY RD OR BL YW WH RD 2 1 2 1 2 1 1 2 3 1 2 3 2 1 BR BR WH BK WH BR BK WH WH WATER LEVEL S W BR GN WH SAFETY S W HOT W S VA...

Page 34: ...using T type box wrench T type box wrench Nut spin shaft fixing Washer Lay the front of the washer on the floor Remove four bolts mounting the plate gear protect by using a box wrench and remove plate...

Page 35: ...tening the bracket and place the adjustment screw to the brake lever as shown in figure Tighten the adjustment screw completely Brake lever Adjustment bolt Gear mechanism ass y Clutch lever Loosen the...

Page 36: ...34 10 EXPLODED VIEW AND PARTS LIST EXPLODED VIEW P10 P15 P14 P11 P03 P22 P16 P06 P08 P07 P13 P04 P05 P01 P09 P17 P18 P12 P21 P20 P02 P19...

Page 37: ...35 T17 T19 T18 T20 T16 T25 T26 T21 T30 T24 T22 T23 T29 T15 T31 T07 T08 T09 T03 T01 T02 T04 T10 T11 T06 T12 T13 T14 T28 T27 T05...

Page 38: ...36 C POWER UP C03 C0 C C1 C02 C1 A02 C05 C06 C04 C17 C16 A04 A03 C07 C08 C01 C1 A01 C1...

Page 39: ...0 FRPP COLD ONLY P09 3611103100 CASE DETERGENT ABS 1 P10 3612301100 GASKET VALVE PVC S 2 COLD ONLY 1EA P11 3618902101 UNIT BUBBLE AS AC110 130V 60Hz 1 3610028701 AC220V 60Hz 3610014351 AC220 240V 50Hz...

Page 40: ...017600 ASS Y PULSATOR PP JI 330 1 T13 4505E3203A SC PULSATOR FIX AS 6x26 SCREW RING O 1 T14 3611402000 COVER TUB PP JI 360 1 T15 4509M34010 BASE SECEN 2 0tx410x385 1 T16 3964310510 MOTOR CONDENSER 220...

Page 41: ...30 11 4 F 60 H ME PM ASS Y CABINET C01 3610800100 CABINET UPPER PP J 380A 1 C02 3610800200 CABINET LOWER PP J 380A 1 C03 3612600500 HANDLE ABS 2 C04 3610009100 ASSY LEG ADJUST DWF 7590R 2 C05 36100174...

Page 42: ...TY REMARK ASS Y ACCESSORY A01 3613207601 HOSE INLET AS L 1 3m HOOK 2 COLD ONLY 1EA A02 4509K56000 HOSE DRAIN EVA L 830mm 1 NON PUMP 3613203101 HOSE AS DWF 5230PN 1 PUMP A03 3611402100 COVER UNDER FRP...

Page 43: ...ter inlet valve make operating sound Change water inlet valve YES Flow rate l min Water pressure kg cm 3 11 5 15 0 18 0 20 3 24 1 27 4 0 3 0 4 0 5 0 6 0 8 1 0 NOTE Open the water tap fully and measure...

Page 44: ...ormed Air tube is defective YES Change the air tube Pressure switch is defective NO Change the Pressure switch NO NO YES NO PROBLEM CHECK POINT CAUSE SOLUTION Does the motor operate after finishing wa...

Page 45: ...s the lid open Does the safety switch operate normally Improper connection of the connector Connect the connector properly P C B ASS Y is defective Do you put down the drain hose Does the drain motor...

Page 46: ...otate Is the input voltage of the drain motor normal P C B ASS Y is defective Change the P C B ASS Y V belt is defective NO YES Is the V belt worn out Change the motor Motor is defective Is the input...

Page 47: ...e of the transformer normal P C B ASS Y is defective Change P C B ASS Y PROGRESS LAMPS LED DO NOT LIGHT UP Press START HOLD button NO P C B ASS Y is defective Change P C B ASS Y YES Do you press START...

Page 48: ...during spin Re set wash loads evenly Poor installation of the unit Install properly The lid is opened Close the lid Point of safety s w defective Replace safety switch The P C B ASS Y is defective Rep...

Page 49: ...No WF80600200 PRINTED DATE FEB 1996 612 1 AHYEON DONG MAPO GU SEOUL KOREA C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC FAX 02 364 5588 5305 TEL 02 360 7315 7 DAEWOO ELECTRONICS CO...

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