DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
DIAPHRAGM PLATE
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
“
UP
”
MARK
FRONT WHEEL / FRONT BRAKE / FRONT FORK / STEERING STEM
NOTE
•
When installing the cups, do not allow to close the
cup ends.
•
nstall the spring with it’s smaller direction of coil
ends toward the piston.
●
Install the cir clip to the mater cylinder groove firmly.
TOOL: SNAP RING PLIER
●
Assemble boot to master cylinder.
INSTALLATION
●
Install the front master cylinder to the handle.
NOTE
•
Install the holder with its
“
UP
”
mark facing
upwards, and align the holder joint with the punch
mark on the handle bar.
•
Tighten the holder upper bolt first.
●
Install the brake hose to the master cylinder with 2
new sealing washers and the hose bolt.
TORQUE : 3.0 kgf
·
m
●
Loosen the 2 flat screws, remove the oil cup cap,
diaphragm.
●
Fill the brake fluid and bleed air.
●
Install the diaphragm, diaphragm plate and oil cup
cap, tighten the 2 flat screws.
BRAKE FLUID REPLACEMENT
NOTE
•
A contaminate disk or pad reduces braking power.
Do not allow the disk or pad to be contaminated by
oil.
•
Replace contaminated pads, and remove pollutants
from the disk completely.
•
Check the brake fluid level often and replenish
new fluid as requires.
•
Do not spill fluid on painted, plastic or rubber
parts.
Summary of Contents for S4 50cc
Page 1: ......
Page 2: ......
Page 4: ......
Page 13: ...SERVICE INFORMATION SPEEDOMETER WINKER RELAY HORN KEY SET MASTER CYLINDER BRAKE HOSE...
Page 34: ...M E M O...
Page 44: ...M E M O...
Page 52: ...M E M O...
Page 64: ...M E M O...
Page 68: ...BELTTYPECONTINUOUSLYVARIABLE TRANSMISSION KICKSTARTER...
Page 83: ...M E M O...
Page 84: ...A C GENERATOR RH CRANK CASE COVER...
Page 90: ...CYLINDER HEAD VALVES...
Page 103: ...M E M O...
Page 104: ...CYLINDER PISTON...
Page 111: ...M E M O...
Page 112: ...TRANSMISSION CRANKSHAFT CRANKCASE...
Page 123: ...M E M O...
Page 124: ...FRONT WHEEL FRONT BRAKE FRONT FORK STEERING STEM...
Page 147: ...M E M O...
Page 148: ...REAR WHEEL REAR BRAKE REAR CUSHION...
Page 167: ...MEMO...
Page 186: ...MEMO...
Page 187: ...2010 03 PRINTED 2010 03 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T SERVICEMANUAL...
Page 188: ......