Handicare WINNER 2004 Service Manual Download

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SERVICEMANUAL
WINNER 2004

Summary of Contents for WINNER 2004

Page 1: ...SERVICEMANUAL WINNER 2004...

Page 2: ...e right to changes and modifications The information provided is valid for the product in its standard version Handicare cannot be held liable for possible damage resulting from specifications of the...

Page 3: ...1 1 Adjusting the seat height and depth 12 2 1 2 Backrest adjustment 12 2 1 3 Lower backrest adjustment 12 2 1 4 Adjusting the arm rest 13 2 1 5 Adjusting the headrest option 13 2 2 Adjusting the stee...

Page 4: ...s important to see to it that work is always done safely particularly with respect to activities where the scooter must be lifted up We advise that you contact our service department before doing repa...

Page 5: ...reference XXXXXX 010004000 en doc The product has the following decals and labels A Charging connection B Fuse for lighting C Automatic fuse D Driving E Pushing F Tire pressure wheels G Reverse Forwa...

Page 6: ...els see product specification sheet G Reverse Forward drive When the operating handle is pressed the scooter will drive forward or in reverse See Driving forward and in reverse The following pictogram...

Page 7: ...fication of the product XXXXXX 010006000 nl doc Identification plate See fig 000000010 On this plate A information on the product can be found See Identification of the product Identification of the p...

Page 8: ...ning of the battery that are demonstrably the direct consequence of material or manufacturing errors A fault or non functioning of the battery as a result of normal wear is not covered by the warranty...

Page 9: ...ries belong to chemical waste Use according to purpose 1 The scooter Winner was designed for transport of persons with a weight of up to 159 kg use on paved roads sidewalks footways and bike ways use...

Page 10: ...ter than 11 On slopes always drive slowly and with awareness Never drive down a slope at full speed Do not drive down slopes with loose gravel or a sandy surface because one of the back wheels might s...

Page 11: ...rding to the strictest EMC requirements Mobile telephones have no influence on the driving behaviour of the scooter When using a mobile telephone in the vicinity of a scooter with special adaptations...

Page 12: ...e seat The backrest will now automatically move forward Press the backrest backward by leaning back to a position that is most comfortable for you After adjustment push the handle down to secure the b...

Page 13: ...st can be pulled up by hand and will lock into one of three positions by means of a click Tilting the headrest The headrest can be tilted by hand until the desired position is reached 2 2 Adjusting th...

Page 14: ...t Slow 1 100 100 Reverse Speed 0 to 100 Fast Slow 1 40 40 Invert Throttle Polarity Yes No Yes Power Down Timer 0 to 20 minutes 1 min 0 Help Mode On line help text Not programmable Diagnostics Fault co...

Page 15: ...Drive programs Version 2011v3 15 3 2 Controller settings Winner S drive 120A...

Page 16: ...Drive programs 16 Version 2011v3 3 3 Controller settings Winner S drive 140A Schmid...

Page 17: ...Drive programs Version 2011v3 17 3 4 Controller settings Winner S drive 140A Heavy Duty Schmid...

Page 18: ...Drive programs 18 Version 2011v3 3 5 Controller settings Winner S drive 140A CT...

Page 19: ...l Diagram S Drive M 15A fuse 24V connector Charge S Drive 140 harness batt right motor freewheel switch Normally closed EM Brake 24V 1 25A batt left harness wiring Transaxle incl KEY S W 1423111A LAMP...

Page 20: ...ght 3 CN1 Main harness 4 CN5 Throttle 5 CN8 Key Switch 6 CN14 Horn switch left 7 CN2 Speed potentiometer Horn switch right Battery indicator 8 CN7 Horn 9 CN6 Hazard light switch 10 CN9 Indicator switc...

Page 21: ...m u 15 km u Minimum brake distance from maximum speed 2 2 Seat angle 430 mm 430 mm Effective seating depth 500 mm 500 mm Effective seating width 455 mm 520 mm 455 mm 520 mm Sitting height from the fro...

Page 22: ...rs scooters and associated charging equipment Standards and testing methods April 1999 3 The Winner 3 wheel scooter is classified according to EN12184 1999 in class C 4 ISO 7176 8 Requirements and tes...

Page 23: ...be bought separately The relevant part is part of the composition that is shown Only the composition can be ordered so it must be replaced in its entirety Boxed position numbers refer to the relevant...

Page 24: ...25x35L 5 1001675 4 Arc Washer 6 00000 1702 2 Lock nut M8 7 161 00151 000 1 Console bottom cover assy 8 00000 3200 4 Screw M5xP0 8x12L 9 00000 1700 4 Lock nut M5xP0 8 10 161 00161 000 1 Console panel c...

Page 25: ...25x35L 5 1001675 4 Arc Washer 6 00000 1702 2 Lock nut M8 7 161 00151 000 1 Console bottom cover assy 8 00000 3200 4 Screw M5xP0 8x12L 9 00000 1700 4 Lock nut M5xP0 8 10 161 00161 000 1 Console panel c...

Page 26: ...er 2004 003 CONSOLE TOP COVER ASSY Pos Article number Units Description 1 1001334 1 Console top cover 2 1001335 1 Head light assy 3 1001336 1 Head light seal 4 264 00121 000 4 Head light DC24 3W 161 0...

Page 27: ...24 4 Screw 2 9x8mm 6 1001325 1 Horn 7 1001326 2 Front indicator assy 8 1001327 2 Toggle switch wire assy 9 1001328 1 Key switch wire assy 10 1001329 1 Console fuse wire assy 11 008 00000 481 2 Label i...

Page 28: ...Horn switch cable assy 4 1001340 1 Horn switch cable assy 5 1001341 1 Speed knob 6 1001342 1 Warning light control assy 7 1001343 1 Head light switch cable assy 8 008 00000 601 1 Label Speed selector...

Page 29: ...2 No spare part 1 Finger control LH 3 No spare part 1 Finger control RH 4 No spare part 2 Screw M4xP0 7x8L black 5 1001355 1 Plastic tip finger LH Green 6 1001356 1 Plastic tip finger RH Yellow 7 900...

Page 30: ...am 3 108 00281 000 1 Brake handle 4 00000 9002 2 Plug for hand grip 22x2 5 1001313 8 Pivot bush 6 1001308 1 Channel front assy 7 1001315 4 Pivot pin 8 1001316 8 Spring washer black 9 1001317 8 Screw M...

Page 31: ...lists Version 2011v3 31 Winner 2004 008 CHANNEL FRONT ASSY Pos Article number Units Description 1 1001309 1 Channel front 2 1001310 1 Gas spring 3 1001311 1 Pivot pin 4 00000 1402 2 Clip E7 5 1001312...

Page 32: ...o 1009684 1 Back tiller shroud assy S Drive 2 008 00000 391 1 Label charger 3 00001 1347 1 Label CE 4 008 00000 371 1 Label tiller adjust 5 1001361 1 Charger plug cable assy Solo 9003485 1 Charger plu...

Page 33: ...1365 4 Screw M4xP0 7x6L black 6 052 00342 000 1 Front cover of tiller 7 1001366 6 Screw M4xP0 7x10L black 8 1001367 6 Flat washer W4 black 9 1254 3 P clip ACC 3 10 1001368 1 Hose clamp 11 No spare par...

Page 34: ...4 Screw M4 P0 7 6mm 5 052 00342 000 1 Tiller cover assy front 6 1001366 6 Screw M4 P 07 10mm 7 1001367 6 Washer 3 6 0 5t 8 1254 4 P clip 9 1001368 1 Hose clamp 10 00000 4134 1 Bolt M8 P1 25 35mm 11 00...

Page 35: ...00 1 Outer tire 4 10x3 50x6 3 176 00191 000 1 Spacer Bush 4 00001 1462 1 Label max 2 7 bar 5 173 00052 000 1 Outer Rim 6 6 173 00042 000 1 Inner Rim 6 7 171 00021 000 1 Tube Inner with Cap 8 015 07030...

Page 36: ...tion 1 No spare part 1 Fork Weldment 2 No spare part 2 Tube cap 3 No spare part 4 Nylon bearing 4 No spare part 2 Spring stopper 5 No spare part 2 Compression Spring 6 No spare part 1 Lower tube weldm...

Page 37: ...00342 000 1 Front wheel assy 3W 2 110 00022 000 1 Front fork assy 3 00000 2003 2 Flat washer M8 4 00000 2203 2 Spring washer M8 5 1009325 2 Bolt M8x25 10 9 6 176 00172 000 1 Axle for front wheel 7 17...

Page 38: ...110 00072 000 1 Front frame weldment 2 No spare part 1 Front fork wheel assy 3 015 07010 002 1 Head set 4 126 00011 000 1 Front bumper 5 No spare part 2 Snap button 6 00000 4104 4 Screw M6xP1 0x55L 7...

Page 39: ...Knuckle RHS 11 1004583 1 Knuckle LHS 12 00000 4110 2 Bolt M10xP1 5 70mm 13 00000 1703 2 Nut M10 P1 5 14 001 03010 003 2 Bolt M8 P1 25 125mm 15 00000 2103 4 Washer 8 16 1 5 16 1004584 4 Plug 30 20mm 1...

Page 40: ...0 2005 2 Washer 12 19 1 0 27 00000 1703 2 Lock nut M12 P1 75 28 1004593 4 Bush 16 8mm 29 00000 4135 2 Bolt M8 P1 25 25mm 30 1004594 1 Brake assy RHS 31 1004595 1 Brake assy LHS 32 00000 1502 4 Nut M8...

Page 41: ...NUCKLE RHS ASSY 4W Pos Article number Units Description 1 1004599 1 Bracket 2 1004600 1 Knuckle 3 1004601 2 Ball bearing 4 00000 2003 1 Washer M8 5 00000 1702 1 Nut M8 P1 5 6 1004602 1 Bolt M8 P1 5 7...

Page 42: ...NUCKLE LHS ASSY 4W Pos Article number Units Description 1 1004604 1 Bracket 2 1004605 1 Knuckle 3 1004601 2 Ball bearing 4 00000 2003 1 Washer M8 5 00000 1702 1 Nut M8 P1 5 6 1004602 1 Bolt M8 P1 5 7...

Page 43: ...ber Units Description 1 No spare part 1 Front cover 3w 2 1001273 2 Shroud J bracket 3 00001 1110 4 Rivet pop 4 126 00032 000 1 Bumper trim LH 5 126 00042 000 1 Bumper trim RH 6 001 15010 002 6 Snap bu...

Page 44: ...oor mat 3 00000 3304 4 Screw 4 2x16 4 257 00001 000 1 Floor mat 3w 5 1001276 1 Holding Elastic Band 6 00001 1110 1 Rivet pop 4 4 7 00000 2108 1 Flat washer W3 8 138 00011 000 2 Battery strap 9 001 150...

Page 45: ...LOORPAN ASSY 4W Pos Article number Units Description 1 1004579 1 Front cover 2 1001273 2 Bracket 2t 10 80 3 00001 1110 4 Pop rivet 4 1004580 2 Side strip 5t 25 380L 5 1004198 6 Snap button 6 008 00000...

Page 46: ...0 3304 4 Screw M4 16mm 4 1004576 1 Floor mat 3 0t 390 490 5 1004577 2 Foot step 3 0t 107 188 6 1001276 1 Elastic strap 7 00001 1110 1 Pop rivet 8 00000 2108 1 Washer M3 9 138 00011 000 2 Battery strap...

Page 47: ...ansaxle assy 6 No spare part X 7 1001266 4 Screw M10xP1 5x90L for Schmid transaxle 1012699 4 Screw M10xP1 5x100L for CT transaxle 8 00000 2004 8 Flat washer M10 9 00000 1703 4 Lock nut M10xP1 5 10 013...

Page 48: ...028 and 029 1 Transaxle assy 6 1001266 6 Screw M10xP1 5x90L for Schmid transaxle 1012699 4 Screw M10xP1 5x100L for CT transaxle 7 00000 2004 8 Washer M10 P1 5 90mm 8 00000 1703 8 Nut M10 P1 5 9 013 0...

Page 49: ...No spare part 1 Label serial number 3 00001 1110 2 Rivet pop 4 1010353 4 Plastic wheel 5 00000 2003 8 Flat washer M8 black 6 00000 1702 2 Lock nut M8xP1 25 black 7 1001232 2 Screw M8xP1 25x75L black...

Page 50: ...2 00051 000 1 Outer tire 4 10x3 50x6 3 176 00191 000 1 Spacer Bush 4 00001 1462 1 Label max 2 7 bar 5 173 00052 000 1 Outer Rim 6 6 173 00042 000 1 Inner Rim 6 7 171 00021 000 1 Tube Inner with Cap 8...

Page 51: ...escription 1 See 028 and 029 1 Transaxle 2 1001246 2 Collar 3 1001247 2 Set Screw M8xP1 25x5L 4 170 00352 000 2 Rear tire Assy 5 1001387 2 Flat washer 12x24x2 5 6 00000 1703 2 Lock nut M12xP1 75 7 100...

Page 52: ...h S Drive 2 No spare part 1 Motor 15 kmph 3 1003267 1 Brake Assy Schmid 9003297 1 Brake Assy Schmid from 09 2008 S Drive 1011584 1 Brake Assy CT 4 1002646 2 Motor brush till 08 2008 103 00031 000 2 Mo...

Page 53: ...39 1 Transaxle 9 kmph Solo 1009686 1 Transaxle 9 kmph S Drive 2 No spare part 1 Motor 15 kmph 3 1003267 1 Brake Assy 1003297 1 Brake Assy from 09 2008 4 1002646 2 Motor brush till 08 2008 103 00031 00...

Page 54: ...Battery cover assy 7 1001302 1 Transaxle plate LH 8 1001303 2 Screw M5xP0 8x30L 9 1001304 1 Transaxle plate RH 10 1001305 2 Bush 11 1001306 1 Star knob 12 055 00421 000 1 Controller wire assy Solo 90...

Page 55: ...8 12mm 4 1001288 1 Controller cover 5 052 00312 000 1 Rear cover assy 6 052 00452 000 1 Battery cover assy 7 1001302 1 Mud guard 1 2t 168 187 LH 8 1001303 2 Bolt M5 P0 8 30mm 9 00000 3204 1 Bolt M5 P...

Page 56: ...BATTERY COVER ASSY Pos Article number Units Description 1 No spare part 1 Battery cover 2 008 00000 591 1 Label circuit diagram 3 1001284 1 Window post 4 00000 2009 2 Flat washer M3 5 1001286 1 Screw...

Page 57: ...ker 6 008 00000 401 1 Label Winner 7 1001268 2 Velcro loops 8 1001269 2 Velcro loops 9 126 00052 000 2 Bumper trim 10 001 15010 002 4 Snap button 11 1001280 1 Break light assy 12 00000 3600 2 Screw M4...

Page 58: ...n 2011v3 Winner 2004 034 CONTROLLER COVER ASSY Pos Article number Units Description 1 1001288 1 Cover of controller 2 1001268 5 Velcro loops 3 1001290 1 Circuit breaker 60A Solo 4 1001291 1 Cap of cir...

Page 59: ...1 162 00031 000 1 Controller 110A not programmed 9003481 1 S Drive controller 120A 9003788 1 S Drive controller 140A 2 No spare part 1 Label control panel s n 3 1001295 1 Controller bracket Solo 9003...

Page 60: ...118 00221 000 1 Armrest right 2 1002861 1 Master seat with armrests 3 1003383 1 Lumbar knob 4 118 00231 000 1 Armrest left 5 9000034 1 Seat frame with slider right side operation 9000042 1 Seat fixati...

Page 61: ...Parts lists Version 2011v3 61...

Page 62: ...Parts lists 62 Version 2011v3...

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