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<REAR WHEEL REMOVAL>

Set vehicle on main stand in upright
position on the ground.

Remove the muffler.
Remove the rear caliper assembly from
the rear swing arm by removing the 2
fixing bolts.

Remove the special bolt of RR.
cushion securing the RR.swing arm
and pull it up.

Lossen the axle nut and remove the
RR.swing arm.

Remove the collar and the rear wheel.

Install in the reverse order of removal.

REAR AXLE NUT TORQUE 

: 12.0~13.0kgf

m

40

CAUTION

If a torque wrench was not used for
installation, see your authorized
dealer as soon as possible to verify
proper assembly.
Improper assembly may lead to loss
of braking capacity.

Never perform the maintenance of
the muffler right after stopping the
vehicle because the muffler is
extremely hot.

Summary of Contents for S1 - CATALOG

Page 1: ...OWNER S MANUAL...

Page 2: ...nly on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death if instructions...

Page 3: ...2...

Page 4: ...GE STEERING STEM LOCK SEAT LOCK TRUNK DOCUMENT STORAGE AREA BAG HOLDER CORRECT DRIVING OPERATION STARTING THE ENGINE IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE PROPER DRIVING METHODS STOPPING S...

Page 5: ...TORAGE GUIDE FRAME AND ENGINE NUMBER SAFE DRIVING PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION TAKING POSE OF FELLOW PASSENGER PRECAUTION WHEN DRIVING STARTING TURNING METHOD PRINCIPLE O...

Page 6: ...YPE 1 965 702 1 120 1 350 126 770 127 2 OIL COOLED AIR COOLED 4 STROKE 4VALVE 124 9 56 50 7 START MOTOR V MATIC IGNITION SYSTEM BATTERY CAPACITY TRANSISTOR 12V10AH MF TYPE 120 70 13 130 60 13 TELESCOP...

Page 7: ...bey the notes of precaution printed on the Safety Precaution Label attached to the vehicle OPERATION INSTRUCTION SAFETY PRECAUTIONS Be sure to wear helmet at all time Be sure to put on gloves at all t...

Page 8: ...lessen the weight of front wheel and cause trembling steering wheel Always hold the handlebars firmly with both hands whiling driving The pillion passenger should always hold on to the suitable grab h...

Page 9: ...torcycle with goods as this can make the motorcycle unstable during operation 6 CORRECT ATTIRE CARGO CAUTION Pay attention not to overload goods and fasten it tightly whiling driving Do not place arti...

Page 10: ...t add electrical equipment that will exceed the motorcycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine power Pay particular attention to fellow passenger...

Page 11: ...8 PARTS LOCATION PILLION STEP REAR BRAKE DISK MUFFLER BATTERY FR BRAKE LEVER REAR VIEW MIRROR TIRE BAG HOLDER...

Page 12: ...9 PARTS LOCATION HEADLIGHT FR FENDER FR CUSHION SIDE STAND SIDE STAND SWITCH MAIN STAND FR BRAKE DISK BRAKE CALIPER RR BRAKE LEVER FUEL TANK LID MAIN SEAT PILLION SEAT REAR COMBI LIGHT AIR CLEANER...

Page 13: ...equipped with a self diagnosis function in order to ensure that the engine control system is operation normally If this function detects a malfunction in the system the malfunction indicator lamp imme...

Page 14: ...placed on Off or Lock position all electrical system will notfunction Never operate the main switch key during travel as it might cause unexpected accidents If it is necessary to remove the main switc...

Page 15: ...LOW BEAM used when other vehicles are present in the city etc 12 HEADLIGHT CAUTION The engine will not start if the brake lever is not grab Do not hold the brake lever and pull the throttle grip when...

Page 16: ...pressed when the main switch is in an ON position The winker and the winker indicator lamp will operate at the same time if the hazard switch is pressed when the main switch is on 13 CAUTION The wink...

Page 17: ...cked UNLOCKING Turn the main switch key from OFF to OPEN to open the seat 14 STEERING STEM LOCK SEAT LOCK EQUIPMENT USAGE WARNING Do not turn the key to LOCK while riding the vehicle loss of vehicle c...

Page 18: ...and return it to the normal position when not in use TRUNK DOCUMENT STORAGE AREA BAG HOLDER CAUTION As water can enter the trunk when washing make sure to remove articles that can be damaged by water...

Page 19: ...tand ignition cut off system The engine cannot be started if the side stand is down Always be ensure that you operate the engine starting controls with the scooter on its stand CORRECT DRIVING OPERATI...

Page 20: ...t rotating the starter grip opening the throttle If engine is not started with throttle grip closed press starter button and open throttle grip approximately 1 8 to 1 4 CAUTION Immediately release the...

Page 21: ...If engine cannot be started or vehicle does not move check the followings Is there fuel in fuel tank Are you operating in accordance with the instructions given in owner s manual Is fuse not cut Is s...

Page 22: ...nsion on the rear brake lever and slowly begin to rotate the throttle grip to allow for a slow and easy start 19 AFTER STARTING ENGINE CAUTION Do not excessively open the throttle until you actually s...

Page 23: ...the vehicle more power If the throttle grip is allowed to rotate back Speed decreases This can be done slowly or quickly depending on how quickly you need to decelerate Work the front and rear brakes...

Page 24: ...down the hill It is possible for the brakes to temporarily lose operative ability after driving through a puddle or when driving in the rain To ensure that the brakes are operating properly slow down...

Page 25: ...cure the main stand To prevent theft be sure to lock the steering when parking 22 CAUTION Do not rotate the main switch key while driving If the main switch is turned to an OFF or LOCK position the el...

Page 26: ...CAUTION Observe safety rules when conducting inspections Exhaust gas contains harmful substance such as carbon mono xide Do not carry out inspections on vehicle in closed places or in poorly ventilat...

Page 27: ...at the handle bars are at a horizontal level Check to see if the fluid is below the LOWER level If brake fluid is significantly low this may indicate that there is leakage in the brake system Inspect...

Page 28: ...and is explosive under certain conditions Refuel in a well ventilated area Make sure to stop engine and stay away from fire when refueling Do not fill gasoline past the level plate Gasoline may leak o...

Page 29: ...eck tire tread and sides for cracks and damage ABNORMALWEAR Check tire tread for signs of abnormal wear FOREIGNMATERIALS Check tire tread and sides for nails rocks etc That might have become wedged in...

Page 30: ...mal wear on tires it may cause trembling steering wheel and flat tire Insufficient air pressure may cause the heavy steering wheel making handling difficult fuel over consumption and the excessive wea...

Page 31: ...ng head light emits very hot heat If you touch with naked hand it may be burned When replacing head light lamp stop lame and winker lamp use only a bulb of rated capacity Using a lamp exceeding the ra...

Page 32: ...just the right left by turning the screw on inside TAIL STOPLIGHTBULB 1 Loosen 2 tapping screws to disassemble tail light lens 2 Press a bulb with a light force and rotate it to counterclockwise to di...

Page 33: ...n two tapping screws to disassemble a tail light lens and a winker lens 2 Press a bulb with a light force and rotate it to counterclockwise to disassemble it 3 Replace it with new bulb Apply reverse o...

Page 34: ...bility and emission control performance These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation...

Page 35: ...CATE C CLEAN MAINTENANCE SCHEDULE I I I I I I I I I I R R R R I I I I I R R R R R R R R R R C C C C C R R R I I I I R I I I I I FUEL LINE THROTTLE OPERATION AIR CLEANER ELEMENT SPARK PLUG ENGINE OIL E...

Page 36: ...nance or if you feel you are not capable to perform maintenance on this vehicle contact authorized dealers or repair shops for maintenance and repairs To ensure safety inspections and maintenance of t...

Page 37: ...d make sure the main stand is in a secure down position Use correct tools Conduct engine maintenance with the engine key out of the ignition Be careful around the engine and muffler when performing ma...

Page 38: ...s securely 7 Install the wind screen REPLENISHINGREARBRAKEFLUID Replenish in the same method as that of front brake fluid replenishment CAUTION When adding brake fluid be very careful not to allow for...

Page 39: ...pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page...

Page 40: ...use damage to engine and can t receive the warranty Use only the genuine oil Genuine oil Motics 4 oil SF SL grade SAE 10W40 CHANGING ENGINE OIL CAUTION Whenchangingtheengineoilimmediately after stoppi...

Page 41: ...he transmission case Fill the recommended oil when you need RECOMMENDED OIL SAE80W 90 TRANSMISSION OIL INSPECTION CAUTION Pay special attention not to leak out When draining the oil make sure that all...

Page 42: ...th the projected part of the left front fork Fit the caliper over the disk taking care not to damage the brake pads Install the caliper fixing bolts and tighten to a torque of 2 8 3 4kgf m Tighten the...

Page 43: ...Lossen the axle nut and remove the RR swing arm Remove the collar and the rear wheel Install in the reverse order of removal REAR AXLE NUT TORQUE 12 0 13 0kgf m 40 CAUTION If a torque wrench was not...

Page 44: ...41 CR8EH 9...

Page 45: ...battery stay away from flammablematerials If the electrolyte contact with terminal it will becorrodedearlier The battery is shield type so do not disassemblethepouringplug When not using vehicle duri...

Page 46: ...ver or other metal parts to remove the fuse as short circuit can be occurred to cause damage to electric system Do not use a fuse having a larger voltage as the wire can become overheated and damaged...

Page 47: ...er the engine This results in increased cylinder wear and reduced power and reduced durability of the engine When washing the vehicle be careful not to allow water to get into the air cleaner Difficul...

Page 48: ...ed firmly around the correct part of the cable When washing the vehicle do not directly spray water on to the rubber boots or scrub it with brush Use a dry cloth to clean this area Check the installin...

Page 49: ...with a minimum of daily temperature variation Do not store the motorcycle in direct sunlight REMOVAL FROM STORAGE Uncover and clean the motorcycle Charge the battery as required Install the battery P...

Page 50: ...ontinuous cleaning of the vehicle is necessary so that remove the road salt Use specific products only Avoid aggressive detergents or solents IMPORTANT Do not wash your motorcycle right after use When...

Page 51: ...e lower part of the left crankcase The frame and engine numbers will be used as the basis of recovering the vehicle when is stolen Record the frame and engine numbers along with the vehicle license pl...

Page 52: ...ingontheprotectivegears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination PREPARATION BEFORE DRIVING SAFE DRIVING FUEL PROTECTIVE GEARS PERFORMIN...

Page 53: ...Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely without ap...

Page 54: ...llow passenger doesn t hold the rear grip or put the step on the pillion step it may lead death or serious injury due to falling from the vehicle as sudden start stop or turning Do not operate the thr...

Page 55: ...e sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break If any abnormality is found stop driving and c...

Page 56: ...ncing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturne...

Page 57: ...o outside and the gravity which makes vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering th...

Page 58: ...otorcycle and driver in a line This position is the most natural and exact so driver must learn it thoroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This pos...

Page 59: ...visual field adequate to drive on the rained or slippy road because it has best road holding However special attention is required because there is danger of slipping on the bad holding road Turn the...

Page 60: ...the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear...

Page 61: ...et road and 3 times on icy road because friction force of road surface is decreased Due to the inertia vehicle does not stop immediately after applying the brake BASICPRINCIPLEOFBRAKE FRICTIONFORCE RE...

Page 62: ...h Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the...

Page 63: ...60 WIRING DIAGRAM...

Page 64: ...MEMO...

Page 65: ...MEMO...

Page 66: ...2007 03 PRINTED 2007 03 PUBLICATION N NO O C CO OP PY Y...

Page 67: ...HEAD OFFICE FACTORY 58 SUNG SAN DONG CHANG WON KYUNGNAM KOREA TEL 82 55 239 7000 FAX 82 2 467 9997...

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