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Cynosure Acclaim 7000, Technical Manual

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Cynosure Acclaim 7000 Technical Manual Download Page 65

Apogee Elite/Apogee 5500/Acclaim 7000

850-1257-000, Rev. 2

Page 61 of 70

Technical Guide

Section 12

SERVICE PROCEDURES–FINAL CHECK

The section of the technical guide is to make certain that repaired Apogee Elite/Apogee
5500/Acclaim 7000 lasers pass all functional and physical performance requirements before
being released back to a customer.

Final Check Procedure

NOTE: 

If a laser fails a step, record the discrepancy on a 

Service & Repair Report

, as well as the

corrective action taken.

1.

 

Verify that the system contains distilled water.

2.

 

Turn on the laser with the keyswitch and verify that the front control panel features light.

3.

 

Test the automatic energy regulation and slope efficiency of the laser.

4.

 

Verify that laser meets all system performance specifications for maximum fluence and
rep. rates for each handpiece provided.

Summary of Contents for Acclaim 7000

Page 1: ...Elite Apogee 5500 Acclaim 7000 Technical Guide Doc 850 1257 000 REVISION HISTORY Rev ECO Description Approved by Date 1 n a First Draft J Boll 3 04 2 n a Replaced calibrating the Cal Port section J Bo...

Page 2: ......

Page 3: ...Apogee Elite Apogee 5500 Acclaim 7000 Long Pulse Infrared Lasers TECHNICAL GUIDE...

Page 4: ...This technical guide is intended for both U S and International distribution 2004 Cynosure Inc All rights reserved Document 850 1257 000 Rev 2 4 04...

Page 5: ...uipment 11 Hand Tools 11 Electrical Equipment 12 Optical Equipment 12 Miscellaneous Equipment 12 Section 3 LASER DESCRIPTION 13 Main Components 13 Figure 2A System Block Diagram Apogee Elite 13 Figure...

Page 6: ...re 8C Resonator Rail Apogee 5500 Acclaim 7000 Top View 27 Delivery System 28 Trigger Switches 28 Figure 9 Delivery System 28 Cal Port 29 Figure 10 Cal Port Assembly 29 Coolant Circulation System 30 Fi...

Page 7: ...gee Elite Nd YAG 46 Inspecting the Beam Combiner Glass Removing the Holder 46 Replacing the Beam Combiner Glass 46 Replacing the Glass Only Apogee Elite 46 Replacing the Glass Only Apogee 5500 Acclaim...

Page 8: ...Acclaim 7000 Lasers 58 Calibration Procedure Apogee Elite Lasers 59 Section 12 SERVICE PROCEDURES FINAL CHECK 61 Final Check Procedure 61 Section 13 TROUBLESHOOTING 63 Troubleshooting 63 Operational F...

Page 9: ...Page 5 of 70 Technical Guide Glossary of Symbols and Abbreviations The following international symbols and abbreviations may be used on the Apogee Elite Apogee 5500 Acclaim 7000 laser system and or in...

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Page 11: ...omers on the repair of Cynosure equipment over the telephone Any servicing of Cynosure equipment by individuals who have not completed a current Cynosure training program for that equipment will void...

Page 12: ...nce criteria The complete service manual 850 1257 100 includes a comprehensive drawing set and procedures that will aid in the understanding of salient mechanical and electrical assemblies in addition...

Page 13: ...ls serious and permanent damage to the eyes can occur when there is direct or even indirect optical exposure WARNING These lasers produce laser light each time the flashlamps fire Do not look directly...

Page 14: ...only appropriate probes or insulated tools Become familiar with the electrical schematics and layout of the system before attempting to service the laser If the AC must be connected during service rou...

Page 15: ...Water Hazard The laser system uses a hot water system to maintain the laser medium at 65 C This water is very hot and could cause scalding Do not perform any maintenance on the water system while hot...

Page 16: ...Alexandrite lasers 5 5 O D at 1064 nm min for the Nd YAG lasers Laser energy power meter with carbon head OPHIR AN2 F250A HL SH Detector or equivalent calibrated for 755 nm 1064 nm operation Older Sci...

Page 17: ...e case of the Apogee Elite laser system A source of pump energy the inert gas filled flashlamps An optical resonator the front partial reflector and rear 100 reflector A control system the system cont...

Page 18: ...Page 14 of 70 850 1257 000 Rev 2 Cynosure Inc Figure 2B Block Diagram Apogee 5500 Acclaim 7000...

Page 19: ...tage direct current A software controlled low voltage analog signal is used to set the appropriate HVPS output voltage level during laser operation When enabled the power supply charges the capacitor...

Page 20: ...ccur with a short such as a flashlamp or another capacitor shorting to ground Capacitor Bank WARNING High Voltage Danger The capacitor bank stores dangerous voltage and energy levels during laser oper...

Page 21: ...delivers it to the flashlamps This subsystem is comprised of the HVPS the capacitor bank or the pulse forming network PFN and the IGBT See Figures 4A and 4B WARNING Exercise extreme caution while work...

Page 22: ...e flashlamps When turned on a ground path from the capacitor bank through the flashlamps to the of the capacitor bank is completed allowing current to flow See Figure 5 diagram The IGBT used in the Ap...

Page 23: ...he flashlamps glass envelope Once breakdown is achieved a low power DC current from the simmer board is maintained through the simmer ballast resistor allowing continuous current flow through the lamp...

Page 24: ...Page 20 of 70 850 1257 000 Rev 2 Cynosure Inc Figure 6 IGBT Plate Assembly...

Page 25: ...r Control Board The laser control board includes the microcontroller as well as the digital and analog circuits to control laser operation The Control PCB for all three lasers is the same Jumpers are...

Page 26: ...oard through U17B It monitors IGBT faults and status through DR1 6 and 7 Temperature Control Circuit A solid state temperature sensor measures the water temperature U20C converts the temperature to a...

Page 27: ...gths The Alexandrite rod ends are coated for maximum and partial reflectivity 755 nm There are no external optics required for lasing action The Nd YAG rod has an anti reflective AR coating 1064 nm at...

Page 28: ...Page 24 of 70 850 1257 000 Rev 2 Cynosure Inc Figure 8A Resonator Rail Apogee Elite...

Page 29: ...rror The Apogee 5500 Acclaim 7000 beam combiner see Figures 8B and 8C reflects the aiming LED so that it is coincident with the laser beam onto the proximal end of the delivery fiber Aiming Source LED...

Page 30: ...Page 26 of 70 850 1257 000 Rev 2 Cynosure Inc Figure 8B Resonator Rail Apogee 5500 Acclaim 7000 Isometric View...

Page 31: ...Apogee Elite Apogee 5500 Acclaim 7000 850 1257 000 Rev 2 Page 27 of 70 Technical Guide Figure 8C Resonator Rail Apogee 5500 Acclaim 7000 Top View...

Page 32: ...for firing the laser as well as an electrical means of providing identification of the spot diameter to the laser control system Refer to Figure 9 for an overview of delivery system components Trigger...

Page 33: ...t and debris This window should be cleaned periodically to ensure consistent and accurate measurement of laser energies When the handpiece is inserted into the cal port two series wired micro switches...

Page 34: ...lite defaults to Nd YAG laser mode which requires no warm up period Level switches located in the upper reservoir are used to provide water level status information to the systems control electronics...

Page 35: ...be performed by factory trained authorized personal only Facility environmental and electrical requirements are outlined in the Operator s Manual The Installation Procedure details the proper installa...

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Page 37: ...t as necessary Flushing of the coolant system and replacement of the deionizer cartridge Inspect plumbing and tube fittings for leaks Inspection and replacement of the air filter Calibration verificat...

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Page 39: ...ystem With the laser off allow the dump resistors to dissipate the energy in the pulse forming network s capacitors to a safe level approximately 45 seconds Monitor the voltage on the capacitors with...

Page 40: ...he rear of the laser that attach each side panel to the laser 2 Slide each panel toward the rear of the laser and then lift panel off of the laser Removing the SMA Access Panel 1 Unscrew the plastic S...

Page 41: ...ions as outlined in the Operator s Manual Resonator Performance A separate performance standard for each laser has been established for the resonator output In order to meet the system performance cri...

Page 42: ...protective eyewear serious eye injury can occur 1 Turn off laser if laser is on 2 Disconnect the fiber by unscrewing the fiber from the handpiece and unscrewing the SMA connector from the laser 3 Usi...

Page 43: ...the handpiece lenses by sighting down the barrel A handpiece in good working order provides a clear unobstructed view through the lens See examples below Dirty Lenses Unacceptable Clean Lenses Good 4...

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Page 45: ...combiner focusing lens and fiber alignment as detailed in Checking and Replacing the Focusing Lens on page 44 and in the Final Test and Calibration Procedure If no damage is found continue this test s...

Page 46: ...ed to the pump chamber 5 For Nd YAG lasers remove the maximum reflector mount and dust tube and set them aside 6 Slide the front dust tube forward into the safety shutter mount 7 Remove the four 8 32...

Page 47: ...as detailed on page 44 8 Reverse this section for installation of lamps and pump chamber CAUTION Do not handle the flashlamps with bare fingers Skin oils can damage the quartz envelope of the lamp Al...

Page 48: ...cking and Replacing the Focusing Lens IMPORTANT At each service call the focusing lens must be inspected 1 Verify that the laser is off 2 Access the resonator as described on page 36 3 Remove the two...

Page 49: ...pressed air to aid in the inspection If any damage is noted remove the optic with the mount and clean it 2 Clean the optic carefully using methanol and a lens tissue or cotton swab If the optic cannot...

Page 50: ...spect the beam combiner glass for any damage and replace the glass if necessary Make sure that the new glass is installed in the same orientation Replacing the Beam Combiner Glass CAUTION Verify calib...

Page 51: ...entation 5 Reverse above steps for installation 6 Verify alignment of the aim LED and then realign if necessary 7 Verify the energy monitor and if necessary recalibrate as described in the Final Test...

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Page 53: ...0 nuts that hold the display PCB or the eight 4 40 nuts that hold the membrane switch PCB to the front panel plate 7 Replace the PCB by reversing the above steps Replacing and Calibrating the Control...

Page 54: ...items 6 Loosen and remove the flat head screw that attaches the shelf of the main capacitor to the chassis This will allow the shelf to swing to the side slightly allowing the supply to pass by the c...

Page 55: ...Replacing the Voltage Selection PCB 1 Disconnect the laser from the wall 2 Disconnect all wire connectors from the PCB 3 Remove the four mounting screws from the central portion of the PCB 4 Replace...

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Page 57: ...t underneath the laser for this purpose only Draining the Water 1 Place a pan under the front of the laser under the stainless steel quick disconnect 2 Snap a mating 3 8 quick disconnect fitting into...

Page 58: ...r chassis Remove the pump and tank assembly 6 Unwind the manifold from the pump outlet at the black PVC elbow Remove the manifold 7 Unwind the tank assembly from the pump inlet 8 Clean all pipe thread...

Page 59: ...m the tank 2 Unplug P37 from the temperature sensor 3 Unscrew the temperature switch from the tank 4 Wrap the threads of the new temperature sensor with Teflon tape 5 Install the new temperature senso...

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Page 61: ...optical sensor receives the laser light incident on it and produces an electrical signal proportional to the absorbed optical pulse energy The signal is amplified and calibrated at the Laser Control...

Page 62: ...ndow clean to ensure proper calibration Failure to keep the Cal Port Window clean may result in incorrect Energy Meter calibration For Apogee 5500 lasers use the 10 mm handpiece For the Acclaim 7000 l...

Page 63: ...Port displayed on the computer screen agrees with actual measured power Make note of TP3 final voltage at which Cal Port was set 4 Make note of the PFN voltage at which the Cal Port was set 5 Select a...

Page 64: ...meter calibration in the operator s software program Calibrate and verify each pulse width listed in the appropriate Cal Port Accuracy Verification Report If the results lie outside of 90 110 recalibr...

Page 65: ...released back to a customer Final Check Procedure NOTE If a laser fails a step record the discrepancy on a Service Repair Report as well as the corrective action taken 1 Verify that the system contai...

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Page 67: ...witches in cal port replace if necessary W03 No Lamp Simmer Press Standby If lamps are not simmering in Standby Mode check that both lamps flicker If not check lamps and simmer circuit If lamps are si...

Page 68: ...is below 50 Verify resonator performance and or transmission level W17 Check Fiber and Handpiece Energy measured at monitor but not at cal port when required Verify fiber transmission W18 Fluence Mete...

Page 69: ...utter Fault Press Standby Press Standby Key E03 Shutter Fault Press Standby Press Standby Key E04 Fuse Open Call Service Press Standby Key E04 Fuse Open Call Service Press Standby Key E06 Power Up Che...

Page 70: ...played Correct any conditions as indicated by fault messages Laser will not go into Standby Mode Standby Key not activated or not working Press Standby Key Laser will not enter Ready Mode Operator swi...

Page 71: ...following section is for setting up HyperTerminal the first time only Other RS232 terminal programs should be setup using the same parameters HyperTerminal Setup 1 Start HyperTerminal program from st...

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Page 73: ...Apogee Elite Apogee 5500 Acclaim 7000 850 1257 000 Rev 2 Page 69 of 70 Technical Guide Appendix B Calibration Form...

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