CynkoMet T-104/4 Instructions For Use And Operation Download

Page: 80 / 127

Cynko

Met

T-104/4

T-104/5

Page 80

Trailer cassation

Should the user make a decision on withdrawal of the machine, you

must pass the entire trailer to the scrap depot designated by the Governor or
a Starost.

The certificate obtained from this facility is the basis for the de-

registration of the trailer.

The dismounted parts remaining after repair must be submitted to the

collection point of recyclable materials.

Summary of Contents for T-104/4

Page 1: ...tion of the machine Symbol Type T 104 Serial number The serial number is stamped on the rating plate and on the front beam of the lower frame of the trailer The rating plate is riveted to the front be...

Page 2: ...ister of Infrastructure of 31 December 2002 on the technical conditions of vehicles and obligatory equipment the Manufacturer announces that the agricultural tractors and low speed vehicles and traile...

Page 3: ...MENT OF THE MACHINE The machine is designed in accordance with the applicable standards documents and legal regulations currently in force DETERMINATION OF DIRECTIONS IN THE MANUAL Left side side to t...

Page 4: ...irective 95 16 EC OJ L157 of 09 06 2006 pages 24 86 Regulation of the Minister of Economy of 21 October 2008 on essential requirements for machines Journal of Laws of 2008 No 199 item 1228 For the con...

Page 5: ...vement on public roads 16 3 8 Description of residual risk 18 3 9 Residual risk assessment 19 3 10 Information and warning stickers 20 4 Information regarding use 24 4 1 Technical characteristics 24 4...

Page 6: ...ing wheel bearings backlash 63 6 2 Brake adjustment 64 6 3 Handling the break system 66 6 4 Hydraulic installation maintenance 67 6 5 Handling the spring leaf system 68 6 6 Handling electrical equipme...

Page 7: ...information contained herein will prove to be not fully understood ask the manufacturer or the sales point where it was purchased for help Particularly important information and recommendations the o...

Page 8: ...the lower frame figure 1 Trailers T 104 4 and T 104 5 have different capacity In terms of design the trailers are identical which is why the catalog depicts the T 104 4 trailer When buying the traile...

Page 9: ...the Manufacturer and the rules on road transport in force in the country in which the trailer is utilized will void the warranty service and is regarded as misuse of the machine The trailer IS NOT AD...

Page 10: ...and regulations comply with general safety regulations while working Prevent accidents comply with the road traffic regulations and transport regulations in force in the country in which the trailer i...

Page 11: ...nition The trailer should be combined with tractors recommended by the manufacturer Table 2 Pay attention to the warnings in places of crushing and shearing when starting the machine During transport...

Page 12: ...n the trailer It is forbidden to enter the cargo box with an unsecured trailer The machine is designed to work on slopes up to 8 Tipping of the load box can only be done on a level and stable surface...

Page 13: ...r completion of the machine coupling check the security of the hitch Read the whole manual for the tractor s use If the tractor is equipped with an automatic hitch make sure the coupling operation has...

Page 14: ...ck their tightening according to Table 8 The air pressure is to be checked regularly Observe the recommended air pressure Dismantling the wheels can be carried out only in the case when the trailer is...

Page 15: ...ners must be carefully described and stored properly It is forbidden to store hydraulic oil in packaging designed for food storage Rubber hydraulic couplings must be replaced every 4 years regardless...

Page 16: ...n which the trailer is operated Do not exceed the speed limit Adapt the speed to the prevailing road conditions and the degree of loading of the trailer While driving on public roads the trailer shoul...

Page 17: ...rame and pins of the walls are protected against accidental falling out Check the protection of the valve of the rear wall Make sure that all walls and superstructures are properly closed Check for pr...

Page 18: ...veness of the brake The load on the trailer should be distributed evenly and must not impede driving the set The load must be secured so as not to have the ability to move or fall over When reversing...

Page 19: ...ut maintenance and technical checks of the trailer the presence of people or animals in areas invisible from the driver s position When presenting the residual risk the spreader is treated as a machin...

Page 20: ...ickers The trailer is marked with information and warning labels listed in table 1 The user of the machine is obliged to take care of the readability of the subtitles warning symbols and information p...

Page 21: ...starting maintenance or repair Front wall 3 The inscription Do not make service and repair work under loaded or raised and unsupported loading crate Front wall 4 The inscription Before unloading the...

Page 22: ...ling the operation of the hydraulic installation trailer 1 or 2 Shut off valve 9 350 kPa Tire pressure On the side walls above the wheels 10 Do not reach into the crushing area if parts may be in moti...

Page 23: ...CynkoMet T 104 4 T 104 5 Page 23 Figure 4 Distribution of stickers...

Page 24: ...go capacity m3 5 10 7 Loading surface m2 10 8 Height of the loading surface mm 1190 9 The ground clearance of the vehicle mm 300 10 Vehicle weight kg 2790 11 Allowed payload of the vehicle kg 8000 12...

Page 25: ...part there is a socket 7 for depositing the hydraulic cylinder In front of the chassis there is a pull torsion system of the trailer and it consists of a front axis 4 turntable 8 the turntable frame 2...

Page 26: ...rate The load box of the trailer fig 6 is formed by the upper frame 1 with a welded steel floor walls A B C and wall extensions D E F wall extensions are not part of standard trailer equipment The upp...

Page 27: ...nside of the front extension attached is an extra step facilitating entry into the loading crate In addition the trailer T 104 can be fitted with tarpaulin with the frame In order to allow a more prec...

Page 28: ...sm is supplied with oil from the tractor s hydraulic system To control the lifting of the loading crate the oil distributor of the external hydraulic tractor is used The hydraulic system consists of t...

Page 29: ...2 three way valve 3 valve connector plug 4 5 6 7 8 9 flexible hydraulic hoses 10 11 rigid hydraulic hoses 12 cable controlling the reciprocal valve 13 the socket of the valve connector of second trai...

Page 30: ...ex ASTM D 2270 95 6 CCS structural viscosity in 180 C ASTM D 5293 mPa s 9000 Specifications qualifications of the Agrol U oil API GL 4 DIN HLP ISO VG 100 John Deere J20C MF CMS M1145 Volvo WB101 ZF TE...

Page 31: ...ion of this brake provides automatic inhibition of the four driving wheels of the trailer with an unexpected disconnection of the pneumatic trailer and tractor The valve item 1 fig 11 has a brake rele...

Page 32: ...Fig 9 A diagram of the pneumatic single line braking installation 1 air tank 2 control valve 3 brake force regulator 4 pneumatic cylinder 5 cable connector black 6 air filter 7 drain valve 8 socket bl...

Page 33: ...llow 7 air filters 8 control connector of the air reservoir 9 control connector of the pneumatic cylinder 10 drain valve 11 socket red 12 socket yellow Fig 11 Pneumatic braking force regulator 1 contr...

Page 34: ...r driving axle 4 Tightening the string rotation of crank 5 mechanism clockwise causes a shift of the lever spreader that when parting the brake linkage immobilize the trailer 4 2 5 Electrical installa...

Page 35: ...T 104 5 Page 35 Fig 13 Wiring diagram of the trailer PL front clearance lamp X7P front seven pin socket GT rear seven pin socket OTP OTL license plate lighting lamp ZP rear right cluster lamp ZL rear...

Page 36: ...e 4 3 1 1 Control of the trailer after delivery The manufacturer guarantees that the trailer is fully operational and complete and has been checked according to quality control procedures and is appro...

Page 37: ...cal state of the flexible hydraulic hoses Check the technical condition of pneumatic cables Make sure that there are no leaks of hydraulic oil Check the electric lamps of lighting Control the markings...

Page 38: ...passage If all the above steps have been performed and the technical condition of the trailer does not raise any objections connect the machine to the tractor Start the tractor inspect the individual...

Page 39: ...ual is dangerous to your health It is forbidden to use the trailer by persons not qualified to drive agricultural tractors including children and drunken persons Failure to observe the rules of safe u...

Page 40: ...is braked with the parking brake Set the drawbar hitch anchorage on the height of the transport hitch of the tractor this can be achieved by adjusting the drawbar spring tension Reversing the tractor...

Page 41: ...onnect the plug marked yellow to a yellow socket in the tractor and then the plug marked in red to the red socket in the tractor When you connect the second cable the brake release system will switch...

Page 42: ...he hydraulic system of the trailer tipping 4 3 4 Connecting and disconnecting the second trailer The second trailer can be connected only if it is a machine built on a 2 axle chassis Aggregating the s...

Page 43: ...t the pneumatic hydraulic and electric hoses Unlock the hook pin in the first trailer Remove the pin and drive the tractor away 4 3 5 Loading the crate CAUTION CAUTION Loading of the crate can take pl...

Page 44: ...ser is required to secure it in such a way that the load is not able to move freely and cause contamination of the road If this is not possible it is prohibited to transport such cargo Due to the vari...

Page 45: ...700 750 11 compost 950 1 100 12 dry peat 500 600 13 Mineral fertilizers 14 ammonium sulfate 800 850 15 potassium salt 1 100 1 200 16 superphosphate 850 1 440 17 basic phosphate 2 000 2 300 18 potassi...

Page 46: ...1 200 27 stone 1 500 2 200 28 Soft wood 300 450 29 Hard timber 500 600 30 impregnated timber 600 800 31 steel structures 700 7 000 32 roasted ground lime 700 800 33 Slag 650 750 34 Gravel 1 600 1 800...

Page 47: ...110 160 46 clover Lucerne wilted on the collective trailer 60 100 47 stored dry clover 40 60 48 cut stored dry clover 80 140 49 dry straw in rolls 8 15 50 moist straw in rolls 15 20 51 damp straw cut...

Page 48: ...een forage cut on a volumetric trailer 150 400 62 green forage on a collective trailer 120 270 63 Fresh beet leaves 140 160 64 Freshly cut beet leaves 350 400 65 beet leaves on a collective trailer 18...

Page 49: ...s 350 400 76 bran 320 600 77 bone meal 700 1 000 78 Fodder salt 1 100 1 200 79 molasses 1 350 1 450 80 Silage lower silo 650 1 050 81 hay silage tower silo 550 750 82 Seeds 83 Vicia faba 750 850 84 ch...

Page 50: ...lupine 700 800 96 oat 400 530 97 Lucerne 760 800 98 rye 640 760 99 Other 100 dry soil 1 300 1 400 101 Wet soil 1 900 2 100 102 fresh peat 700 850 103 Gardening soil 250 350 Source The technology of m...

Page 51: ...ve with a lifted load crate and transport people on the trailer While driving the steering angle left and right of the front axle of the trailer should not exceed 90 CAUTION CAUTION Overloading the tr...

Page 52: ...pose a risk when traveling on the road for the operator of the tractor and trailer or other road users Do not exceed the maximum construction speed and speed limitations resulting from road traffic la...

Page 53: ...ler especially with a volumetric load adversely affects safety Driving near the edge of ditches or channels is dangerous because of the risk of landslides under the wheels of the trailer or tractor Th...

Page 54: ...roperly established If the unloading is done by tilting the load box to the side unfasten the cords fastening the side walls and side extensions Open or close the lower locks or the wall locks on the...

Page 55: ...together with the extension fastening cord Fig 15 Connecting the loading crate with the frame 1 front right pin 2 front left pin 3 rear right pin 4 rear left pin In the case when the second trailer is...

Page 56: ...hich can be opened to give a gap of varying sizes This allows you to adjust the stream of bulk materials discharged from the trailer such as mineral fertilizers or grain The special gutters mounted in...

Page 57: ...a vehicle towing the trailer and controlled by a valve hydraulic valve mounted on the towing vehicle and the control device of the valve should require support CAUTION CAUTION Unloading the trailer lo...

Page 58: ...f the load on the wall Unloading bulk materials that have been loaded to a height of more than 1 m can be realized only by tilting the load crate backwards Observe that during unloading no one is in t...

Page 59: ...ipment Standard Option User manual Warranty Card Connecting cable of the electrical system Chocks under wheels Single cable pneumatic installation Rear hitch Extensions of the loading crate Spare whee...

Page 60: ...vehicle in good Technical condition Therefore the user of the trailer is obliged to perform all maintenance and regulatory tasks specified by the Manufacturer In order to function properly and to avo...

Page 61: ...iler the machine must be taken out of use until repair and removal of the defect It is forbidden to carry out service and repair work under a loaded or raised and unsupported loading crate All mainten...

Page 62: ...ahead on a flat stable ground and then brake the tractor Under the wheels which will not be lifted plant securing chocks Place a lift under the axle close to the lifted wheel and raise the axle so tha...

Page 63: ...wheel bearings To do this you need to Connect the trailer to the tractor set such a set on a hard surface in the direction of driving straight ahead front axle of the trailer may not be twisted Brake...

Page 64: ...of the bearings should turn smoothly without stops and perceptible resistance The soundness of bearings backlash has to be finally checked after driving a few kilometers with the trailer controlling...

Page 65: ...o this remove the retaining ring 3 of roller 2 and then remove arm 1 of shaft 2 Then move the expander arm on the conjunction with the roller by one or more teeth in the right direction namely back if...

Page 66: ...e manufacturer and cannot be changed 6 3 Handling the break system As part of routine maintenance check the tightness of the pneumatic system pay most attention to places of all connections If the con...

Page 67: ...protection 2 filter lid CAUTION CAUTION Before demounting the air filters reduce the pressure in the brake system 6 4 Hydraulic installation maintenance Always follow the principle that the oil in the...

Page 68: ...of the hydraulic cylinder check the nature of the leak When fully taking out the cylinder actuator check all sealing places Minor leaks with symptoms of sweating are acceptable but if you see a leak...

Page 69: ...of work The duties of the user include only technical inspection of electrical installations and reflectors replacing light bulbs CAUTION CAUTION Driving with a faulty lighting system is prohibited D...

Page 70: ...CynkoMet T 104 4 T 104 5 Page 70 Fig 21 Lubrication diagram...

Page 71: ...ase 5 Driving wheels bearings 4 Solid grease Every 3 4 months 6 Leaf spring sliders 4 graphite grease Every 3 4 months spread grease on the surface of the slider with a loaded leaf spring 7 Swivels of...

Page 72: ...arefully cleaned and washed with a stream of water and then left it in a dry and ventilated area In the event of failure of these actions on the zinc coating dark and light gray areas spots may occur...

Page 73: ...lems with moving Unconnected hoses of the brake system Connect the brake hoses Parking brake engaged Release the parking brake Damaged connection cables of the pneumatic system Replace Connections lea...

Page 74: ...ing system Excessive heating of the driving axle hub Pressure too low in the system Check the pressure gauge on the tractor wait till the compressor fills the tank to the required pressure Improperly...

Page 75: ...Insufficient efficiency of the tractor hydraulic pump damaged tractor hydraulic pump Check the hydraulic pump on the tractor Damaged or contaminated actuator Check the cylinder piston bending corrosio...

Page 76: ...00mm The trailer can be additionally fitted with extra extensions height 500mm Follow these steps to mount extensions 1 fasten the rear extension posts to the wall posts 2 mount the front extension 3...

Page 77: ...5 213 M18 133 209 297 M20 186 292 416 M22 247 389 553 M24 320 502 715 M27 464 729 1039 M30 634 997 1420 7 Transport The trailer is prepared for sale in a fully assembled state and does not require pac...

Page 78: ...s in sensitive areas In order to avoid compression of the walls inside the trailer when loading using a crane use a special traverse in which the places of hooking the belts are spaced wider than the...

Page 79: ...transport the trailer is mounted on a platform of the transport mean in accordance with the manufacturer s technology The driver of the car while transporting the machine should take extra caution Th...

Page 80: ...machine you must pass the entire trailer to the scrap depot designated by the Governor or a Starost The certificate obtained from this facility is the basis for the de registration of the trailer The...

Page 81: ...tten notification claim mail fax e mail etc you must give the data and contact of the owner of the machine its name serial number purchase date and a description of the complaint 3 Parts subject to we...

Page 82: ...t or other absorbent materials The collected oil waste should be kept in a sealed and marked container resistant to hydrocarbons The container should be kept away from heat sources flammable materials...

Page 83: ...CynkoMet T 104 4 T 104 5 Page 83...

Page 84: ...CynkoMet T 104 4 T 104 5 Page 84 SPARE PARTS CATALOGUE...

Page 85: ...CynkoMet T 104 4 T 104 5 Page 85...

Page 86: ...xt table added containing the list of parts of the unit or the mechanism In order to obtain the part number select an assembly or mechanism drawing which includes the part from the catalogue read the...

Page 87: ...CynkoMet T 104 4 T 104 5 Page 87 Chassis...

Page 88: ...itch set 7104 65 00 000 1 6 Crate bracket 7104 00 28 000 1 7 Spacer washer 7117 00 00 005 4 8 Rubber washer 605 01300 19 0 Z 1090 29RPN 00 00 002 4 9 Spring washer 8 2 PN 77 M 82008 12 10 Round washer...

Page 89: ...CynkoMet T 104 4 T 104 5 Page 89 Push torsion system...

Page 90: ...rntable 7104 00 12 000 2 1 5 Drawbar footer 7104 00 16 000 1 1 6 Drawbar 7104 54 00 000 1 7 S Zn 4x50 clip pin PN 76 M 82001 2 8 Washer 17 PN 85 M 82005 10 9 Washer 21 PN 78 M 82005 2 10 Sleeve 7105 1...

Page 91: ...CynkoMet T 104 4 T 104 5 Page 91 Spring suspension...

Page 92: ...009 2 8 Spacer pin 7104 00 00 003 1 9 Rubber leaf spring R2K 30 10 S Zn 4x32 Pin PN 76 M 82001 2 11 S Zn 4x50 clip pin PN 76 M 82001 1 12 6 3x71 clip pin PN 76 M 82001 1 13 Washer 17 PN 85 M 82005 2 1...

Page 93: ...CynkoMet T 104 4 T 104 5 Page 93 Upper frame...

Page 94: ...per frame No Part name Number T 104 4 1 Upper frame 7104 52 00 000 1 2 Tipping swivel 7104 00 00 700 4 3 Cotter pin set 7169 00 00 300 2 4 Chain set 7076 00 01 000 4 5 Closure flexible connector 7104...

Page 95: ...CynkoMet T 104 4 T 104 5 Page 95 Rear closure...

Page 96: ...o Part name Number T 104 4 1 Rear lever 7104 00 25 200 1 2 Connector 7104 00 25 001 1 3 Pin 7104 00 25 002 1 4 Closure flexible connector 7104 00 25 100 1 5 Washer 17 PN 85 M 82005 1 6 M16 Self lockin...

Page 97: ...CynkoMet T 104 4 T 104 5 Page 97 Closure flexible connector...

Page 98: ...sure flexible connector N o Part name Number T 104 4 1 Right scroll eye bolt 7104 00 25 120 1 2 Left scroll eye bolt 7104 00 25 130 1 3 M16 nut PN86 M 82144 1 4 Pin I 7104 00 25 101 2 5 S ZN 3 2X32 Pi...

Page 99: ...CynkoMet T 104 4 T 104 5 Page 99 Walls set...

Page 100: ...t 7104 22 00 000 6 1 9 Sleeve 7117 00 00 002 2 10 Adjusting washer 7117 00 00 003 2 11 Self adhesive seal L 500 10x6 SD 53 6 12 Self adhesive seal L 2288 10x6 SD 53 2 13 Self adhesive seal L 4415 10x6...

Page 101: ...CynkoMet T 104 4 T 104 5 Page 101 Rear wall...

Page 102: ...1 7 Arm 7104 05 00 003 1 8 S Zn 3 2x18 pin PN 76 M 82001 4 9 Sleeve 7104 05 00 004 2 10 Connector 7104 05 00 005 1 11 Nut 7104 05 00 006 1 12 Spring washer 12 2 PN 77 M 82008 2 13 M12 nut PN 86 M 8214...

Page 103: ...CynkoMet T 104 4 T 104 5 Page 103 Extensions set...

Page 104: ...post 7104 50 05 000 6 1 11 Upper right post 7104 50 06 000 6 1 12 Adjusting washer 7117 00 00 003 2 13 Plate 7117 00 00 004 2 14 Hook set 7117 00 00 100 2 15 Self adhesive seal L 500 10x6 SD 53 6 16...

Page 105: ...CynkoMet T 104 4 T 104 5 Page 105 Hydraulic installation...

Page 106: ...Flexible hose AA 13 550 13 13 BN 81 1903 01 1 14 Flexible hose AB 13 700 13 13 BN 81 1903 01 2 15 Flexible hose AB 13 1400 13 13 BN 81 1903 01 2 16 Flexible hose AA 13 3000 13 13 BN 81 1903 01 1 17 16...

Page 107: ...CynkoMet T 104 4 T 104 5 Page 107 Hydraulic installation continued...

Page 108: ...nut PN 86 M 82144 2 34 M8 nut PN 86 M 82144 4 35 Z40 retaining circlip ring PN 81 M 85111 2 36 ISO 12 5 16L quick coupler socket ISO 7241 A 1 37 ISO 12 5 16L Plug cover ISO 7241 A 1 38 ISO 12 5 Socket...

Page 109: ...CynkoMet T 104 4 T 104 5 Page 109 Single cable pneumatic installation...

Page 110: ...30 0 1 16 Hose connector 87 30 010 0 1 17 Spiral red cable L 5000mm 1 18 ZS M22 draining valve S1110002003800 1 19 M16 15 straight connector S1110015003500 1 20 15 M22 Simple connector S1110015003800...

Page 111: ...CynkoMet T 104 4 T 104 5 Page 111 Single cable pneumatic installation continued...

Page 112: ...ble 17 continued Single cable pneumatic installation No Part name Number T 104 4 36 M8 nut PN 86 M 82144 2 37 M10 nut PN 86 M 82144 6 38 M12 Self locking nut PN 85 M 82175 12 39 1 2 metal rubber seal...

Page 113: ...CynkoMet T 104 4 T 104 5 Page 113 Hand brake...

Page 114: ...011 1 1 5 Screw 2213 03 00 017 7 1 6 Special nut 2213 03 00 018 7 1 7 Crank 7076 28 00 200 1 8 Cord set 7076 28 00 300 1 9 S Zn 2 5x20 clip pin PN 78 M 82001 1 10 S Zn 3 2x25 clip pin PN 78 M 82001 2...

Page 115: ...CynkoMet T 104 4 T 104 5 Page 115 Tarpaulin frame...

Page 116: ...4 00 32 300 1 4 Tarpaulin frame side member 7104 00 32 001 2 5 Holder of central bow 7104 00 17 500 2 6 M12x90 8 8 screw PN 85 M 82101 2 7 M12 Self locking nut PN 85 M 82175 2 8 M8x80 screw PN 85 M821...

Page 117: ...CynkoMet T 104 4 T 104 5 Page 117 Tarpaulin...

Page 118: ...CynkoMet T 104 4 T 104 5 Page 118 Table 20 Tarpaulin No Part name Number T 104 4 1 Tarpaulin 7104 00 34 000 1 2 50x12x2 5 metallic hook 40 3 Blind rivet PAL FE 5X8 PN83 M82971 80...

Page 119: ...CynkoMet T 104 4 T 104 5 Page 119 Electrical installation...

Page 120: ...tral bundle 7104 57 10 001 1 3 Top bundle 7104 57 10 002 1 4 Socket 2235 04 10 004 2 5 Connecting cable 7104 57 10 004 1 6 Front clearance lamp 7149 20 10 005 2 7 Reflective yellow device UP 40R TE 4...

Page 121: ...CynkoMet T 104 4 T 104 5 Page 121 Light protection set...

Page 122: ...1 2 Rear bundle 7104 57 10 003 1 3 Cap 7117 00 01 001 6 2 4 Lighting lamp of the registration plate 7149 20 10 004 2 5 Rear cluster lamp 7149 20 10 007 1 6 Rear cluster lamp 7149 20 10 008 1 7 Reflect...

Page 123: ...CynkoMet T 104 4 T 104 5 Page 123 Spare wheel hanger...

Page 124: ...ger bracket set 7169 00 05 000 3 1 2 Flat bar 7169 00 05 003 1 3 Spring washer 8 2 PN 77 M 82008 3 4 M8x25 8 8 Screw PN 85 M 82105 3 5 M12x55 8 8 B Screw PN 85 M 82101 1 6 M8 nut PN 86 M 82144 3 7 M12...

Page 125: ...CynkoMet T 104 4 T 104 5 Page 125 NOTES...

Page 126: ...CynkoMet T 104 4 T 104 5 Page 126 NOTES...

Page 127: ...CynkoMet T 104 4 T 104 5 Page 127 NOTES...

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CynkoMet T-104/4, Instructions For Use And Operation

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