CYBEX CI-LCE Assembly Instructions Manual Download Page 5

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Table of Contents

.........................................................................................................................................................................................................4

Product Labels

Label Locations

Assembly

Component and Hardware List

.................................................................................................................................................................................. 7

Tools Required

Assembly Procedure

...................................................................................................................................................................................................11

Product Information

Specifications

Cable Handling Guide

Cable Terminations, Tensioning and Wear Guide

................................................................................................................................................ 28

Cable Terminations

Tensioning Cable

Strength Cable Wear Guide

.......................................................................................................................................................................................30

Bolt to Floor Guide

Introduction

Delivery and Installation Tips

................................................................................................................................................................................... 31

Anchor Types

Anchor Specifications

.................................................................................................................................................................................................32

Pullout Force

Tools Required

Static Anchor Procedure

............................................................................................................................................................................................33

Foot Dimensions

Life Fitness

is a registered trademark.

Gym Wipes

is a registered trademark of the 2XL Corporation. PureGreen 24 is a trademark of Pure Green.

LLC and its affiliated companies and subsidiaries. Brunswick and related trademarks used under license from Brunswick Corporation. Disclaimer: Images

and specifications are current as of the date of publication and are subject to change.

Columbia Center III - 9525 Bryn Mawr Ave, Rosemont, IL 60018 • 800-351-3737 • 847-288-3700 • FAX 800-216-8893

www.cybexintl.com

• 1017133-0001 AA • 2021

Page 3 of 36

Summary of Contents for CI-LCE

Page 1: ...Ion Series Leg Curl Extension Assembly Instructions CI LCE Part Number 1017133 0001 AA ...

Page 2: ......

Page 3: ...inato ku Tokyo 107 0062 Japan Telephone 81 0120 114 482 Fax 81 03 5770 5059 Service Email service lfj lifefitness com Sales Marketing Email sales lifefitnessjapan com Latin America and Caribbean Life Fitness LLC Columbia Centre III 9525 Bryn Mawr Avenue Rosemont IL 60018 U S A Telephone 847 288 3300 Service Email customersupport lifefitness com Sales Marketing Email commercialsales lifefitness com...

Page 4: ...ط ر إل أعلاه Informazio osagarria eskuragarri dago goiko estekaren bidez Допълнителна информация можете да намерите онлайн като използвате връзката по горе Mitjançant l enllaç anterior podreu accedir a informació addicional en línia 使用上面的連結線上提供額外資訊 Dodatne informacije možete pronaći na internetu sljedeći vezu iznad ከላይ የተቀመጠውን አገናኝ ሊንክ በመጠቀም መረጃዎች ኦንላይን ያገኛሉ Lisätietoja on saatavissa verkosta käyt...

Page 5: ...rocedure 33 Foot Dimensions 34 Life Fitness is a registered trademark Gym Wipes is a registered trademark of the 2XL Corporation PureGreen 24 is a trademark of Pure Green Copyright 2021 Life Fitness LLC All Rights Reserved Life Fitness Hammer Strength Cybex ICG and SCIFIT are registered trademarks of Life Fitness LLC and its affiliated companies and subsidiaries Brunswick and related trademarks us...

Page 6: ...facility owner Installation Life Fitness Family of Brands recommends that all equipment be secured to a solid level surface to stabilize it and eliminate rocking or tipping over This must be performed by a licensed contractor See Bolt to Floor Guide for installation procedure Proper Usage Do not use any equipment in any way other than as designed or intended by the manufacturer It is imperative th...

Page 7: ... to release jammed weights or parts Never use dumbbells or other means to incrementally increase the weight resistance Use only those means provided by seller Warnings and Cautions Warning labels indicate a potentially hazardous situation that could result in serious injury or death if the precautions are not observed Caution labels indicate a potentially hazardous situation that could result in s...

Page 8: ...Label Locations Item Description Qty 1 Multilingual Label with General Warning 1 2 Serial Number 2 3 Pinch Hazard 4 Page 6 of 36 ...

Page 9: ...e Kit Item Description Qty 1 Tower Hardware Kit CI LCE 1 2 Hole Plug 8 7 mm 2 3 Hole Plug 2 4 Grommet 2 5 Shroud Retainer 14 6 Bushing 4 7 Screw 8 x Phillips 2 8 Screw M10 x 1 5 55mm 2 9 Nut M10 x 1 5 Hex Nylock 2 10 Nut Nylock 2 11 Washer Flat ID 2 12 Washer Flat 3 8 ID 4 13 Weight Stack Cushion 2 14 Increment Weight Bumper 1 15 Spring 2 16 Guide Rod Housing 2 17 Pulley 3 5 OD 1 18 Pulley 4 5 OD ...

Page 10: ...Shroud Left 1 2 Front Shroud Right 1 3 Bottom Cap 1 Front Shroud Kit Hardware Kit Item Description Qty 1 Front Shroud Hardware Kit 1 2 Screw M4 2 x 0 7 Phillips 6 3 Screw M10 x 1 5 20mm 2 4 Washer Flat 3 8 2 5 Grommet Shroud Retainer 6 Front Shroud Kit Hardware Kit Page 8 of 36 ...

Page 11: ...ment Weight Assembly 1 17 Head Plate Assembly 1 18 Weight Stack Weight Plates 1 12 Hardware Kit Item Description Qty 1 Hardware Kit CI LCE 1 2 Nut M10 x 1 5 Hex Nylock 7 3 Nut M10 Hex Jam 3 4 Nut M16 Hex Jam 1 5 Washer Flat 3 8 36 6 Screw M5 x 10 Phillips 4 7 Screw M6 HCS 50mm 4 8 Screw M10 x 1 5 25mm Flat Head 2 9 Screw M10 x 1 5 25mm 10 10 Screw M10 x 1 5 30mm 11 11 Screw M10 x 1 5 40mm Low Head...

Page 12: ...Housing Cap 4 23 Shaft Collar 4 24 Kicker Stop 1 25 Work Arm Stop 1 26 Pivot Shaft 25mm 1 27 Pivot Shaft 19mm 1 Hardware Kit Tools Required 7 16 Wrench 10 mm Wrench 16 mm Wrench 17 mm Wrench 6 mm Allen wrench 7 mm Allen wrench 8 mm Allen wrench 10 mm Socket wrench 10 mm Ratchet wrench Torque wrench Crescent wrench Phillips screwdriver Rubber mallet Page 10 of 36 ...

Page 13: ...nd locknuts securing the tower frame to the bottom cross brace using an 8mm Allen wrench and 17mm wrench Item Description Qty 1 Tower Frame 1 2 Bottom Cross Brace 1 3 Screw M10 x 1 5 110mm 1 4 Washer Flat 3 8 4 5 Nut M10 x 1 5 Hex Nylock 2 6 Hole Plug 2 Hand tighten hardware 3 Install screws washers and locknuts securing the front cross brace to the main frame using an 8mm Allen wrench and 17mm wr...

Page 14: ... x 1 5 Hex Nylock 1 Hand tighten hardware 5 Install screws and washers securing the front cross brace to the tower frame using an 8mm Allen wrench Item Description Qty 1 Front Cross Brace 1 2 Tower Frame 1 3 Screw M10 x 1 5 25mm 4 4 Washer Flat 3 8 4 Hand tighten hardware 6 Tighten the hardware from Steps 1 5 to 20 25 ft lb 27 1 33 9 Nm 7 Slide pivot shaft through the flange bearings in the main f...

Page 15: ...9mm 1 4 Screw M10 x 1 5 25mm 2 5 Washer Flat 3 8 2 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm NOTE Slide bumper sleeve on the seat frame behind the main frame back pad weldment when installing Assemble Tower 1 Install the increment weight bumper to the bottom plate of the tower frame Item Description Qty 1 Increment Weight Bumper 1 2 Tower Frame 1 Page 13 of 36 ...

Page 16: ...od 2 2 Increment Weight 1 3 Thread increment weight guide rods into the bottom plate of the tower frame Tighten using a crescent wrench Item Description Qty 1 Increment Weight Guide Rod 2 4 Install nuts and washers securing the increment weight guide rods to the top plate of the tower frame using a 7 16 wrench Item Description Qty 1 Nut Nylock 2 2 Washer Flat ID 2 3 Increment Weight Guide Rod 2 Ti...

Page 17: ...nch and 17mm wrench NOTE Make sure the spacers are centered and inside the tube wall Item Description Qty 1 Pulley 3 5 OD 1 2 Pulley 4 5 OD 1 3 Cable 1 4 Screw M10 x 1 5 55mm 2 5 Nut M10 x 1 5 Hex Nylock 2 6 Washer Flat 3 8 ID 4 7 Bushing 4 Tighten hardware to 14 16 ft lb 19 21 7 Nm NOTE Make sure cable is routed over the pulleys and underneath the pins in the tower frame 7 Flex rear shroud into p...

Page 18: ...em Description Qty 1 Shroud Retainer 6 2 Rear Shroud 1 9 Install screws and washers securing the bottom cap to the bottom of the tower frame using an 8mm Allen wrench Item Description Qty 1 Bottom Cap 1 2 Screw M10 x 1 5 20mm 2 3 Washer Flat 3 8 2 Tighten hardware to 8 10 ft lb 10 8 13 5 Nm Page 16 of 36 ...

Page 19: ...tion Qty 1 Grommet Shroud Retainer 6 2 Screw M4 2 x 0 7 Phillips 6 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 11 Slide weight stack cushions onto the guide rods 12 Place guide rods with weight stack cushions into the holes at the bottom of the tower frame Item Description Qty 1 Guide Rod 2 2 Weight Stack Cushion 2 Page 17 of 36 ...

Page 20: ... Weight Plates 1 12 14 Tip guide rods back into an upright position in the tower frame Compress guide rod housings onto the springs and guide rods and fit up into the top of the tower frame Item Description Qty 1 Guide Rod Housing 2 2 Spring 2 3 Guide Rod 2 15 Select the LBS 7 5 or KG 3 75 option of the increment weight cap Press increment weight cap into the head plate assembly Item Description Q...

Page 21: ...ds are needed to meet the minimum requirement Correct Depth Thread engagement exceeds minimum depth Incorrect Depth Thread engagement not deep enough 17 Select either the LBS or KG weight stack label Remove backing from label and apply to weight stack NOTE One weight stack label sheet LBS or KG is used for both weight stacks Item Description Qty 1 Weight Stack Label 1 2 Weight Stack 1 18 Test the ...

Page 22: ...assembly to the tower frame using an 8mm Allen wrench Item Description Qty 1 Cable 1 2 Lower Pulley Assembly 1 3 Washer Flat 3 8 4 4 Screw M10 x 1 5 25mm 4 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm Cable Routing 1 Remove screw washers and locknut securing the pulley to the main frame using an 8mm Allen wrench and 17mm wrench Item Description Qty 1 Pulley 4 5 OD 1 2 Screw M10 x 1 5 50mm 1 3 Wash...

Page 23: ...hers and locknut securing the pulley to the main frame using an 8mm Allen wrench and 17mm wrench Item Description Qty 1 Pulley 4 5 OD 1 2 Cable 1 3 Screw M10 x 1 5 50mm 1 4 Washer Flat 3 8 2 5 Nut M10 x 1 5 Hex Nylock 1 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm Page 21 of 36 ...

Page 24: ...rm assembly 4 Install screws securing the external glide bushing on the leg extension assembly to the work arm assembly using a Phillips screwdriver Item Description Qty 1 Leg Extension Assembly 1 2 External Glide Bushing 1 3 Screw M5 x 10 Phillips 2 Tighten hardware to 30 39 in lbs 3 4 4 4 Nm 5 Pull detent pin out and slide leg curl assembly into work arm assembly 6 Install screws securing the ex...

Page 25: ... 1 2 Kicker Stop 1 3 Work Arm Assembly 1 4 Screw M10 x 1 5 40mm Low Head 3 5 Washer Flat 3 8 6 6 Nut M10 x 1 5 Hex Jam 3 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm Install Front and Top Caps 1 Set front shrouds into the bottom cap Install screws securing the front cap to the tower frame using a 10 mm wrench Item Description Qty 1 Front Cap 1 2 Front Shroud Left 1 3 Front Shroud Right 1 4 Screw M...

Page 26: ...l screws securing the tube caps to the tower frame using a Phillips screwdriver Item Description Qty 1 Top Cap 1 2 Tube Cap 2 3 Screw 8 x Phillips 2 4 Grommet 2 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 5 Press top cap down into the holes at the top of the tower frame 6 Select the appropriate language from the multilingual label sheet Remove backing from multilingual label and apply to the left a...

Page 27: ...m Allen wrench Item Description Qty 1 Seat Pad 1 2 Washer Flat 3 8 4 3 Screw M10 x 1 5 30mm 4 Tighten hardware to 40 50 in lb 4 5 5 6 Nm 4 Slide shaft collar and roller pad onto the leg curl assembly 5 Install screw and roller pad plate securing the roller pad to the leg curl assembly using an 8mm Allen wrench Item Description Qty 1 Shaft Collar 4 2 Roller Pad 4 3 Roller Pad Plate 4 4 Screw M10 x ...

Page 28: ...8 Repeat Steps 4 7 to install the remaining roller pads onto the leg curl and leg extension assemblies Test Unit For Proper Operation Page 26 of 36 ...

Page 29: ... 204 kg Size L x W x H in 63 x 40 x 53 cm 160 x 102 x 135 Live Area L x W x H in 105 x 64 x 77 cm 267 x 163 x 196 Max User Weight 300 lbs 136 kg Weight Stack 202 5 lbs 101 25 kg NOTE Weight Stack weight includes increment weight 7 5 lbs 3 75 kg Page 27 of 36 ...

Page 30: ...le installation WARNING Use of non certified techs note Service warranties may be void if a non Cybex certified technician performs service work Replacement of any strength cables should be performed by a Cybex certified technician Cable Terminations 1 Cable must be threaded at least inch 12 7mm into termination points at headplate A and frame carriage B 2 Certain models are now equipped with a ba...

Page 31: ...plate comes to rest on the weight plate below Check that the cable s threaded plugs are engaged at least 1 2 12 7mm at each termination point SEATED HEAD PLATE SUSPENDED HEAD PLATE 1 No gap 1 Gap 2 Bayonet obstructing weight stack pin 2 Ensure that the weight stack selector pin can fully engage into each weight plate Item Description Qty 1 Weight Stack Selector Pin 1 3 When proper thread engagemen...

Page 32: ...cable twisting should be replaced immediately BULGING Internal wire rope strands can break within and coil causing a bulge to appear Cable should retain same outside diameter throughout FRAYED EXPOSED WIRE ROPE Any exposed wire rope protruding through the casing or at either end FLATTENED Section of cable is compressed and will not retain its shape outside diameter PERMANENTLY BENT Cable has kink ...

Page 33: ...pressive strength 3000 psi 20 N mm2 Anchoring All anchors must have a minimum embedment into concrete regardless of wood tile rubber screed over sub floor Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out force See Anchor Types for embedment depth minimums Building Codes It is the facility s responsibility to adhere to local and regional buildi...

Page 34: ... This table should be used for reference only for additional and up to date information on the anchor capabilities or the design pullout force in other substrates please consult Hilti directly at https www us hilti com Selected Anchor Design Resistance in Tension KH EZ x 4 830 lb HUS H 6MM x 120MM 3 3 kN KH EZ 3 8 x 4 1535 lb KH EZ 3 8 x 5 1535 lb HUS H 8MM x 120MM 3 3 kN HUS H 8MM x 150MM 3 3 kN ...

Page 35: ...Wearing protective glasses drill down into the flooring to the required depth as perpendicular as possible ensuring that the foot thickness is being accounted for refer to Anchor Selection and Foot Dimensions 4 Insert fastener and tighten to 18 Foot Pounds 24Nm for 1 4 6mm anchor or 40 Foot Pounds 54Nm for 3 8 8mm anchor NOTE If the legs frame do not contact the mounting surface DO NOT pull down w...

Page 36: ...Foot Dimensions Use below image to determine foot specifications Page 34 of 36 ...

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Page 38: ...Columbia Center III 9525 Bryn Mawr Ave Rosemont IL 60018 800 351 3737 847 288 3700 FAX 800 216 8893 www cybexintl com ...

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