CYBEX CI-FLY Assembly Instructions Manual Download Page 1

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Ion Series Pectoral Fly / Rear Deltoid

Assembly Instructions

CI-FLY

Part Number

1017135-0001 AA

Summary of Contents for CI-FLY

Page 1: ...Ion Series Pectoral Fly Rear Deltoid Assembly Instructions CI FLY Part Number 1017135 0001 AA ...

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Page 3: ...inato ku Tokyo 107 0062 Japan Telephone 81 0120 114 482 Fax 81 03 5770 5059 Service Email service lfj lifefitness com Sales Marketing Email sales lifefitnessjapan com Latin America and Caribbean Life Fitness LLC Columbia Centre III 9525 Bryn Mawr Avenue Rosemont IL 60018 U S A Telephone 847 288 3300 Service Email customersupport lifefitness com Sales Marketing Email commercialsales lifefitness com...

Page 4: ...ط ر إل أعلاه Informazio osagarria eskuragarri dago goiko estekaren bidez Допълнителна информация можете да намерите онлайн като използвате връзката по горе Mitjançant l enllaç anterior podreu accedir a informació addicional en línia 使用上面的連結線上提供額外資訊 Dodatne informacije možete pronaći na internetu sljedeći vezu iznad ከላይ የተቀመጠውን አገናኝ ሊንክ በመጠቀም መረጃዎች ኦንላይን ያገኛሉ Lisätietoja on saatavissa verkosta käyt...

Page 5: ...rocedure 31 Foot Dimensions 32 Life Fitness is a registered trademark Gym Wipes is a registered trademark of the 2XL Corporation PureGreen 24 is a trademark of Pure Green Copyright 2021 Life Fitness LLC All Rights Reserved Life Fitness Hammer Strength Cybex ICG and SCIFIT are registered trademarks of Life Fitness LLC and its affiliated companies and subsidiaries Brunswick and related trademarks us...

Page 6: ...facility owner Installation Life Fitness Family of Brands recommends that all equipment be secured to a solid level surface to stabilize it and eliminate rocking or tipping over This must be performed by a licensed contractor See Bolt to Floor Guide for installation procedure Proper Usage Do not use any equipment in any way other than as designed or intended by the manufacturer It is imperative th...

Page 7: ...ed Never attempt to release jammed weights or parts Never use dumbbells or other means to incrementally increase the weight resistance Use only those means provided by seller Warnings and Cautions Warning labels indicate a potentially hazardous situation that could result in serious injury or death if the precautions are not observed Caution labels indicate a potentially hazardous situation that c...

Page 8: ...Label Locations Item Description Qty 1 Multilingual Label with General Warning 1 2 Serial Number 2 Page 6 of 34 ...

Page 9: ...wer Hardware Kit Item Description Qty 1 Tower Hardware Kit CI FLY 1 2 Hole Plug 8 7 mm 2 3 Shroud Retainer 14 4 Grommet 1 5 Screw 8 x Phillips 1 6 Screw M10 x 1 5 45mm 2 7 Screw M10 x 1 5 50mm 2 8 Washer Flat ID 2 9 Washer Flat 3 8 ID 6 10 Nut Nylock 2 11 Nut M10 x 1 5 Hex Nylock 2 12 Weight Stack Cushion 2 13 Increment Weight Bumper 1 14 Spring 2 15 Guide Rod Housing 2 16 Pulley 3 5 OD 4 Page 7 o...

Page 10: ...Shroud Left 1 2 Front Shroud Right 1 3 Bottom Cap 1 Front Shroud Kit Hardware Kit Item Description Qty 1 Front Shroud Hardware Kit 1 2 Screw M4 2 x 0 7 Phillips 6 3 Screw M10 x 1 5 20mm 2 4 Washer Flat 3 8 2 5 Grommet Shroud Retainer 6 Front Shroud Kit Hardware Kit Page 8 of 34 ...

Page 11: ...Cam Assembly Left 1 14 Cam Assembly Right 1 15 Cable 1 16 Lower Work Arm Assembly Left 1 17 Lower Work Arm Assembly Right 1 18 Seat Pad 1 19 Back Pad 1 20 Weight Stack Weight Plates 1 16 Hardware Kit Item Description Qty 1 Hardware Kit CI FLY 1 2 Nut M10 x 1 5 Hex Nylock 5 3 Nut M16 Hex Jam 1 4 Nut Castle 2 5 Washer 375 4 6 Washer Flat 3 8 32 7 Spacer Washer 2 8 Screw M5 x 10 Phillips 2 9 Screw M6...

Page 12: ...acer Internal 653 2 20 Cable Retainer Cover Plate 2 21 Pivot Shaft 2 22 Threaded Cap 2 23 Pulley 3 5 OD 1 Hardware Kit Tools Required 7 16 Wrench 10 mm Wrench 17 mm Wrench 24 mm Wrench 7 mm Allen wrench 8 mm Allen wrench Torque wrench 10 mm Socket wrench 10 mm Ratchet wrench Crescent wrench Phillips screwdriver Rubber mallet Page 10 of 34 ...

Page 13: ...tem Description Qty 1 Support Leg Rear 1 2 Washer Flat 3 8 3 3 Screw M10 x 1 5 25 mm 3 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm 3 Install screws and washers securing the seat frame assembly to the tower frame using an 8mm Allen wrench Item Description Qty 1 Seat Frame Assembly 1 2 Screw M10 x 1 5 25mm 8 3 Washer Flat 3 8 8 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm 4 Pull detent pin out and ...

Page 14: ...ower frame using an 8mm Allen wrench Item Description Qty 1 Overhead Frame Assembly 1 2 Screw M10 x 1 5 25mm 8 3 Washer Flat 3 8 8 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm 7 Install screws washers and locknuts securing the pulleys to the pulley brackets on the tower frame using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Pulley 3 5 OD 4 2 Screw M10 x 1 5 45mm 2 3 Screw M10 x 1...

Page 15: ... Weight Bumper 1 2 Tower Frame 1 2 Slide increment weight guide rods through the top of the tower frame and down through the clips in the increment weight Place increment weight guide rods into holes at the bottom plate of the tower frame Item Description Qty 1 Increment Weight Guide Rod 2 2 Increment Weight 1 Page 13 of 34 ...

Page 16: ...uide rods to the top plate of the tower frame using a 7 16 wrench Item Description Qty 1 Nut Nylock 2 2 Washer Flat ID 2 3 Increment Weight Guide Rod 2 Tighten hardware to 16 20 in lb 1 8 2 2 Nm 5 Flex rear shroud into position inside the tower frame 6 Starting at the top press the shroud retainers into the rear shroud securing it to the tower frame Item Description Qty 1 Rear Shroud 1 2 Shroud Re...

Page 17: ...0mm 2 3 Washer Flat 3 8 2 Tighten hardware to 8 10 ft lb 10 8 13 5 Nm 8 Install screws and shroud retainer grommets into the side tubes of the tower frame using a Phillips screwdriver Item Description Qty 1 Grommet Shroud Retainer 6 2 Screw M4 2 x 0 7 Phillips 6 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 9 Slide weight stack cushions onto the guide rods Page 15 of 34 ...

Page 18: ...ions Slide head plate assembly down guide rods and onto weight stack Item Description Qty 1 Guide Rod Housing 2 2 Spring 2 3 Guide Rod 2 4 Head Plate Assembly 1 5 Weight Stack Weight Plates 1 16 12 Tip guide rods back into an upright position in the tower frame Compress guide rod housings onto the springs and guide rods and fit up into the top of the tower frame Item Description Qty 1 Guide Rod Ho...

Page 19: ...ead plate bayonet See Cable Handling Guide for details Item Description Qty 1 Head Plate Pulley Bracket 1 2 Nut M16 Hex Jam 1 3 Head Plate Bayonet 1 NOTE Check proper thread engagement To do so attempt to pass a 7mm Allen wrench through the portal in the head plate bayonet If it goes through more threads are needed to meet the minimum requirement Correct Depth Thread engagement exceeds minimum dep...

Page 20: ...ch and ratchet NOTE Screw heads can be accessed from the top or bottom Item Description Qty 1 Front Cap 1 2 Screw M6 HCS 50mm 4 Tighten hardware to 10 13 in lb 1 1 1 5 Nm 17 Press grommets into holes at the top of the tower frame 18 Install screws securing the tube caps to the tower frame using a Phillips screwdriver Item Description Qty 1 Top Cap 1 2 Tube Cap 2 3 Screw 8 x Phillips 1 4 Grommet 1 ...

Page 21: ...ork arm assembly Make sure the detent pin on the work arm assembly is engaged in a detent position 2 Slide shaft through the overhead frame assembly 3 Place spacer washer and castle nut onto the shaft and install cotter pin Item Description Qty 1 Upper Work Arm Assembly Left 1 2 Cam Assembly Left 1 3 Spacer Internal 653 1 4 Spacer Washer 1 5 Nut Castle 1 6 Cotter Pin 1 7 Threaded Cap 1 NOTE Make s...

Page 22: ...Install screws washers and locknuts securing the cable retainer cover plate to right cam assembly using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Cable 1 2 Cam Assembly Right 1 3 Cable Retainer 1 4 Cable Retainer Cover Plate 1 5 Screw M10 x 1 5 50mm 2 6 Washer Flat 3 8 2 7 Nut M10 x 1 5 Hex Nylock 2 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm NOTE Make sure the work arm is enga...

Page 23: ...y located below the top cap Route cable back up over the pulley located below the top cap on the front side of the tower frame and through the pulley weldment to the left cam assembly 10 Route the other end of the cable into the left cam assembly 11 Install cable retainer securing the cable to the left cam assembly Page 21 of 34 ...

Page 24: ...7 1 33 9 Nm NOTE Make sure the work arm is engaged in detent position 3 to easily access the screws 13 Place pulley into the loop of the cable and pull it down into the head plate pulley bracket 14 Install screw washers and locknut securing the pulley and routed cable to the head plate pulley bracket using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Cable 1 2 Pulley 3 5 OD 1 3 Hea...

Page 25: ...75 2 5 Screw M10 x 1 5 25mm Low Head with Loctite 2 Tighten hardware to 20 25 ft lb 27 1 33 9 Nm 16 Repeat Step 15 to install the right lower work arm assembly to the right upper work arm assembly Install Front Shrouds 1 Set front shrouds into the grooves on the bottom cap and then flex them into place in the top cap Item Description Qty 1 Front Shroud Left 1 2 Front Shroud Right 1 2 Press front s...

Page 26: ...0mm 2 Tighten hardware to 40 50 in lb 4 5 5 6 Nm 2 Install screws and washers securing the back pad to the seat frame assembly using an 8mm Allen wrench Item Description Qty 1 Back Pad 1 2 Washer Flat 3 8 2 3 Screw M10 x 1 5 25mm 2 4 Hole Plug 1 2 Tighten hardware to 40 50 in lb 4 5 5 6 Nm 3 Install hole plugs to the seat frame assembly using a rubber mallet Test Unit For Proper Operation Page 24 ...

Page 27: ...s 246 kg Size L x W x H in 61 x 75 x 81 cm 155 x 191 x 206 Live Area L x W x H in 97 x 99 x 93 cm 246 x 251 x 236 Max User Weight 300 lbs 136 kg Weight Stack 262 5 lbs 131 25 kg NOTE Weight Stack weight includes increment weight 7 5 lbs 3 75 kg Page 25 of 34 ...

Page 28: ...le installation WARNING Use of non certified techs note Service warranties may be void if a non Cybex certified technician performs service work Replacement of any strength cables should be performed by a Cybex certified technician Cable Terminations 1 Cable must be threaded at least inch 12 7mm into termination points at headplate A and frame carriage B 2 Certain models are now equipped with a ba...

Page 29: ...plate comes to rest on the weight plate below Check that the cable s threaded plugs are engaged at least 1 2 12 7mm at each termination point SEATED HEAD PLATE SUSPENDED HEAD PLATE 1 No gap 1 Gap 2 Bayonet obstructing weight stack pin 2 Ensure that the weight stack selector pin can fully engage into each weight plate Item Description Qty 1 Weight Stack Selector Pin 1 3 When proper thread engagemen...

Page 30: ...cable twisting should be replaced immediately BULGING Internal wire rope strands can break within and coil causing a bulge to appear Cable should retain same outside diameter throughout FRAYED EXPOSED WIRE ROPE Any exposed wire rope protruding through the casing or at either end FLATTENED Section of cable is compressed and will not retain its shape outside diameter PERMANENTLY BENT Cable has kink ...

Page 31: ...pressive strength 3000 psi 20 N mm2 Anchoring All anchors must have a minimum embedment into concrete regardless of wood tile rubber screed over sub floor Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out force See Anchor Types for embedment depth minimums Building Codes It is the facility s responsibility to adhere to local and regional buildi...

Page 32: ... This table should be used for reference only for additional and up to date information on the anchor capabilities or the design pullout force in other substrates please consult Hilti directly at https www us hilti com Selected Anchor Design Resistance in Tension KH EZ x 4 830 lb HUS H 6MM x 120MM 3 3 kN KH EZ 3 8 x 4 1535 lb KH EZ 3 8 x 5 1535 lb HUS H 8MM x 120MM 3 3 kN HUS H 8MM x 150MM 3 3 kN ...

Page 33: ...Wearing protective glasses drill down into the flooring to the required depth as perpendicular as possible ensuring that the foot thickness is being accounted for refer to Anchor Selection and Foot Dimensions 4 Insert fastener and tighten to 18 Foot Pounds 24Nm for 1 4 6mm anchor or 40 Foot Pounds 54Nm for 3 8 8mm anchor NOTE If the legs frame do not contact the mounting surface DO NOT pull down w...

Page 34: ...Foot Dimensions Use below image to determine foot specifications Page 32 of 34 ...

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Page 36: ...Columbia Center III 9525 Bryn Mawr Ave Rosemont IL 60018 800 351 3737 847 288 3700 FAX 800 216 8893 www cybexintl com ...

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