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CYBEX 16120-999-4, Owner'S And Service Manual

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CYBEX 16120-999-4 Owner'S And Service Manual Download Page 20

Cybex Plate Loaded 16120 Smith Press Owner’s Manual

Page 14

 

 1 

2 

11090-385 

GRIP

 2 

6 

16010-311 

FOOT 

PAD

 3 

2 

16120-002 

CABLE 

ASSEMBLY

 4 

1 

16120-200 

FRAME 

LH

 5 

1 

16120-201 

FRAME 

RH

 6 

1 

16120-202 

FRAME 

MOUNT

 7 

1 

16120-203 

FRAME 

MOUNT

 8 

1 

16120-204 

WEIGHT 

BAR

 9 

2 

16120-205 

BEARING 

HOUSING

 

10 

1 

16120-206 

WEIGHT BAR BRACKET LH

 

11 

1 

16120-207 

WEIGHT BAR BRACKET RH

 12 

1 

16120-208 

CATCH 

LH

 13 

2 

16120-209 

BACKING 

PLATE

 14 

1 

16120-211 

CATCH 

RH

 

15 

4 

16120-308 

PLATE, MOUNTING HOOKS

 16 

4 

16120-318 

BUSHING

 17 

2 

16120-351 

COUNTERWEIGHT

 

18 

NA 

16120-343 

CAPLUG (REMOVED 7/27/09)

 19 

4 

16120-344 

CAPLUG, 

MODIFIED

 20 

2 

16120-345 

SPACER

 21 

2 

16120-346 

BEARING 

HOUSING

 22 

NA

 

23 

3 

3900-443 

DECAL, CYBEX 1.00 HOR (BLACK)

 

23 

3 

3900-444 

DECAL, CYBEX 1.00 HOR (SILVER)

 

24 

2 

4400-354 

PULLEY, 3.50 INCH

 

25 

1 

51198 

WARRANTY BOOK (NOT SHOWN)

 26 

8 

5220-367 

SPACER, 

PLASTIC

 

27 

2 

5340M042 

SHAFT 1.00 DIA X 79.88

 

28 

2 

5340P003 

WEIGHT TUBE 6.00

 29 

NA

 30 

2 

5341-340 

SPACER

 31 

2 

5341-365 

WEIGHT 

TUBE

 

32 

4 

5490P009 

WEIGHT TUBE 10.00

 

33 

2 

5490P010 

WEIGHT TUBE 8.00

 

ITEM 

  QTY    PART NO.           DESCRIPTION

*

Language Key

 1-German , 2-French, 3-Spanish, 4-English, 6-Japanese, 

  7- Swedish, 8- Russian

 

 

34 

4 

BR030204 

RETAIN RING LINEAR BRG 1.00

 

35 

2 

BR030222 

INTERAL RETAINING RING, 52 MM

 

36 

2 

BR030223 

EXT RETAINING RING, 25 MM

 

37 

 

CM000211 

DECAL, PATENT PENDING 

  

 

 

(REMOVED 

7/6/09) 

 38 

4 

FB030234 

BEARING, 

RADIAL

 

39 

4 

FB030257 

BEARING, RADIAL 10MM  

 

  

 

 

EXTENDED 

RACE 

 

40 

4 

FB050226 

BEARING,FLANGE 1.000 ID x 1.25  

 

 

 

 

OD x 1.00 LG

 41 

4 

FB110201 

BRG, 

RADIAL

 

42 

4 

FS110201 

SEAL, LINEAR BRG 1.00

 

43 

2 

HC621215 

HX HD CAP .250-20 X 7.50

 

44 

8 

HC700430 

BHSCS .375-16 X 2.50

 

45 

2 

HC700432 

BHSCS .375-16 X 2.75

 46 

28 

HF540200 

GROMMET, 

NYLON

 

47 

2 

HN704400 

NUT, HEX JAM .375-16

 

48 

24 

HN704901 

LOCKNUT, .375-16 NYLON

 49 

4 

NA

 

50 

28 

HT542514 

PN HD PHIL SC # 8 X .625 BLK

 51 

4 

HY623410 

SET 

SCREW

 

52 

12 

JC700420 

BHSCS .375-16 X 1.25

 

53 

2 

JC700424 

BHSCS .375-16 X 1.75

 

54 

8 

JC702820 

SHCS .375-16 X 1.25

 55 

NA

 

56 

2 

PP130003 

INSERT, DOMED PLASTIC

 

57 

10 

PP130006 

INSERT, PLASTIC END

 58 

4 

16120-340-X* 

DECAL, 

WARNING

 59 

4 

16120-341-X* 

DECAL 

WARNING

 

60 

1 

16120-598-X* 

PLACARD (SMITH PRESS)

 61 

1 

5220-364-X* 

DECAL, 

WARNING

 

62 

8 

HS348300 

LOCKWASHER SPLIT .375

 

63 

2 

HC620431 

BHSCS .250-20 X 2.00

 

64 

2 

HN625200 

LOCKNUT .250-20 NYLON

 65 

2 

4000Y316-X* 

DECAL, 

CAUTION

 

66 

1 

11040-790 

DECAL, MADE IN USA

ITEM 

  QTY    PART NO.           DESCRIPTION

Summary of Contents for 16120-999-4

Page 1: ...Cybex Plate Loaded Smith Press Owner s and Service Manual Strength Systems Part Number 16120 999 4 D www cybexinternational com ...

Page 2: ......

Page 3: ...ding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes Copyright 2010 Cybex International Inc All rights reserved Printed in the United States of America 10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexintern...

Page 4: ......

Page 5: ...4 2 Exercise Intended Use 4 Instructions 4 3 Customer Service Contacting Service 5 Ordering parts 6 Return Material Authorization RMA 6 Damaged Parts 7 4 Assembly Tools Required 7 5 Maintenance Daily Procedures 11 Weekly Procedures 11 6 Service Parts Lists 14 Exploded View Diagram 15 Table of Contents Page i ...

Page 6: ......

Page 7: ...e DO NOT modify the machine Inspect machine prior to use DO NOT use if it appears damaged or inoperable DO NOT attempt to fix a broken or jammed machine Report any malfunctions damage or repairs to the facility Replace any warning labels if damaged worn or illegible Facility Safety Precautions Read the Owner s Manual carefully before assembling servicing or using this equipment Make sure that each...

Page 8: ...is not located on a solid level surface or is improperly installed Provide an adequate safety perimeter between the machine walls and other equipment to ensure that the facility has the proper clearance for usage and training SECURING EQUIPMENT The machine has holes in the feet which allow for ease in anchoring to the floor Cybex strongly recommends that to eliminate rocking tipping or falling ove...

Page 9: ...could result in death or serious injury Caution decals indicate a potentially hazardous situation which if not avoided could result in minor or moderate injury The following diagram shows where each decal is located A A Warning Decal 5220 364 4 B Warning Decal 16120 340 4 C Warning Decal 16120 341 4 DESCRIPTION PART NO A B C A C B C B C B C B Smith Press 16120 ...

Page 10: ...y 1 Clean upholstery Weekly 1 Inspect all nuts and bolts for looseness Tighten as required 2 Check for worn handles and worn warning labeling Replace all worn parts immediately 2 Exercise Intended Use The intended use of this equipment is to aid or improve general physical fitness and exercise For Comercial use Instructions Read and understand all instructions and warnings prior to using this mach...

Page 11: ... mail at techhelp cybexintl com Movement 1 Position yoursalf for the exercise to be performed and grasp bar 2 Lift bar rotate to release catch See Diagram A 3 Lift lower bar with smooth controlled movements 4 Lock bar by rotating until catch is fully engaged See Diagram A NOTE Ensure bar catch is fully engaged over hook before releasing grip on bar Set Up 1 Adjust bar to appropriate height for exe...

Page 12: ...oblem part s to Cybex for evaluation and repair or replacement The technician will assign you a RMA number and will send you an ARS label The ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the item s to be returned Include the description of the problem the se rial number of the equipment and the name and address of the owner in the package alon...

Page 13: ...ge seen with a visual check must be noted on the freight bill and signed by the carrier s agent Failure to do so will result in the carriers refusal to honor your damage claim The carrier will provide you with the required forms for filing such claims Concealed Damage Damage not seen with a visual check upon receipt of a shipment but notices later must be reported to the carrier as soon as possibl...

Page 14: ...uts Using a 9 16 wrench remove the four lag bolts securing E frame to pallet NOTE Carefully handle frame halves to prevent damage to paint or frame 4 Assemble frame With assistants hold frames in an upright position A Carefully place foot pad supplied with machine on each foot B of the frame Align front frame mount in place See Figure 2 C Front Frame Mount Figure 2 BHSCS Qty of 2 each side Locknut...

Page 15: ...4 Hook Weight Bar Bar Catch Slide bearing housing up located at bottom of guide shaft and align holes with weight bar bracket See Figure 5 C Figure 5 Bearing Housing Weight Bar Bracket SHCS Qty 4 Loctite Washers Qty 4 Guide Shaft Using a 7 32 Allen wrench and a 9 16 secure back frame mount to frame with the F four BHSCS and locknuts from shipping package See Figure 3 Figure 3 Back Frame Mount Lock...

Page 16: ... attach cable end to weight bar bracket with HHCS C NOTE Cable end must be attached straight to avoid a kink in cable See Figure 6 HHCS Cable End Cable Weight Bar Bracket Figure 6 Repeat steps 6B and 6C for opposite cable end D 8 Verify proper operation 7 Securely anchor machine to the floor Securely anchor machine to the floor using the anchor holes provided in each machine A NOTE Cybex is not re...

Page 17: ...ur machines Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting recording Cybex phone representatives are available to answer any questions or concerns that you may have 1 Upholstery Wipe down all upholstery 2 Frames Wipe down all frames using a mild solution of warm water and car wash soap Be sure to dry thoroughly AVOID acid or chlorine based cle...

Page 18: ...Page 12 Cybex Plate Loaded 16120 Smith Press Owner s Manual ...

Page 19: ...All inspections and repairs must be performed by trained service personnel only Plate Loaded Smith Press PRODUCT NO 16120 A Placard 16120 598 X B Warning Decal 16120 340 X C Warning Decal 16120 341 X DESCRIPTION PART NO A B C B C NOTE See exploded view for location of E serial number decal and F Caution decal D Warning Decal 5220 364 X E Serial Number Decal F Caution Decal 4000Y316 X DESCRIPTION P...

Page 20: ...CRIPTION Language Key 1 German 2 French 3 Spanish 4 English 6 Japanese 7 Swedish 8 Russian 34 4 BR030204 RETAIN RING LINEAR BRG 1 00 35 2 BR030222 INTERAL RETAINING RING 52 MM 36 2 BR030223 EXT RETAINING RING 25 MM 37 CM000211 DECAL PATENT PENDING REMOVED 7 6 09 38 4 FB030234 BEARING RADIAL 39 4 FB030257 BEARING RADIAL 10MM EXTENDED RACE 40 4 FB050226 BEARING FLANGE 1 000 ID x 1 25 OD x 1 00 LG 41...

Page 21: ...2 9 54 16 14 11 41 41 42 34 40 40 1 12 1 40 41 41 42 34 9 10 42 34 16 54 27 5 4 51 51 44 44 51 48 48 7 6 26 26 26 57 57 57 57 28 33 32 32 Items 26 28 32 33 57 Both Sides SERIAL DECAL 16 16 56 56 23 23 2 2 60 58 59 59 27 58 63 62 62 62 62 2 2 63 64 64 16120 SMITH PRESS MAIN ASSEMBLY DETAIL ...

Page 22: ...30 38 38 38 38 REMOVE SCREWS FROM INSIDE BEARING REMOVE SCREWS FROM INSIDE BEARING 48 45 21 48 45 21 SET SCREW INCLUDED W BEARING SET SCREW INCLUDED W BEARING 36 35 36 35 20 20 39 39 39 39 65 CENTER ON HOUSING WARNING DECAL DETAIL H 65 CENTER ON HOUSING 16120 SMITH PRESS HANDLE DETAIL ...

Page 23: ...d 16120 Smith Press Owner s Manual Page 17 3 17 3 17 50 46 15 15 52 52 52 48 48 48 48 48 47 48 24 53 43 3 17 19 19 13 58 58 16120 SMITH CABLE ROUTING DETAIL NOTE Cable fi tting end must be straight so cable wil not kink ...

Page 24: ...MENT DETAIL I 24 10 25 CYBEX DECAL PLACEMENT DETAIL II CENTER ON TUBE 1 00 13 38 13 SERIAL DECAL DETAIL CENTER ON TUBE 51 50 25 25 12 DECAL DETAIL I 51 50 25 17 22 25 41 73 25 41 73 25 17 22 25 41 73 25 17 22 25 17 22 25 41 73 25 58 5 59 58 23 7 37 5 61 58 60 4 58 DECAL DETAIL II 59 23 59 59 65 CENTER ON HOUSING WARNING DECAL DETAIL H 65 CENTER O ...

Page 25: ......

Page 26: ...10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexinternational com techhelp cybexintl com ...

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