CYBELEC DNC 60 PS User Manual Download | Manualshive

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PAGE 74

USER GUIDE DNC 60 PS

T

HE INTERACTIVE MESSAGES

CASSETTE

Indicates that the "cassette" (internal memory)
- has not been initialized
- is polluted
- has changed the format (e.g. by changing the software
version).
Just "clean" the internal memory by placing the cursor on

the P field, entering 999 and pressing the

key.

COMPLETE

Displayed in

mode when the buffer is full. (No

more space for an additional sequence).

COPIED

Displayed in

mode when a new sequence has been

created at the end of the program using the

key.

DELETED

Displayed in

mode when a product or sequence is

deleted using the

key.

END

Displayed in

or

mode, indicates the last se-

quence of the program.

Err - axes

Following error (theoretical trajectory).

Err - FC

Limit switch error.

ERROR

This message is indicated when a calculation is impossi-
ble, or would create out-of-range values.
When security measures are in force (in other words when
an axis is told to move beyond its authorized limits).

This information is followed by a return to

mode

and the cursor positions itself automatically over the field
to be corrected.

ERROR

In the case of a transmission exterior ->DNC, this message
indicates that the data received are not valid, and thus
impossible to read.

EXECUTED

The DNC has made the calculation correctly (corrections,
transformations, etc.).

EXISTS

Indicates that the product or tool number chosen for stor-
age already exists.

FREE

Displayed in

mode when the buffer is empty (no

sequences programmed).

IGNORE

Displayed when the key used cannot (must not) be used at
that time.

INSERTED

Indicates that the insertion has been made correctly.

Jitter

Error caused by the application of simultaneous edges on

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Summary of Contents for DNC 60 PS

Page 1: ...es sections pour les pieds de pages Ces indications ne sont normalement pas visibles et vous risquez de les effacer Afficher toujours les caractères masqués Utilisez l option d affichage des signets dans menu Outils Options Indicateurs de signets Cela évitera de les effacer Pour éviter d effacer le signet placer le curseur au début du signet taper la traduction puis supprimer le texte français Sur...

Page 2: ......

Page 3: ...UE DES UTTINS 27 Fax 41 24 447 02 01 CH 1400 YVERDON LES BAINS E Mail info cybelec ch SWITZERLAND V DOC 60PS EN CYBELEC SA Tel 41 24 447 02 00 RUE DES UTTINS 27 Fax 41 24 447 02 01 CH 1400 YVERDON LES BAINS E Mail info cybelec ch SWITZERLAND V DOC 60PS EN ...

Page 4: ...ol In view of the fact that numerical controls can be equipped with configurable functions by the press manufacturer for his own specific purposes please refer to the manufacturer supplied complementary instructions regarding the programming of these functions Autocad is a registered trade mark of Autodesk Inc CYBELEC is a registered trademark of CYBELEC SA Ethernet is a registered trade mark of X...

Page 5: ...on Do not expose the numerical control to excessive humidity so as to avoid any risk of electrocution and any deterioration of the equipment Make sure the numerical control is disconnected from the mains power before carrying out any clean ing Do not use liquids based on alcohol or ammo niac In case of malfunction of the numerical control call a technician Do not expose the numerical control to di...

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Page 7: ...loss of the original program Unauthorized copying duplicating selling or otherwise distributing this product is a violation of the law SPECIAL EPROM COPYRIGHT The CYBELEC DNC and CNC units in which the original software made by CYBELEC has been re placed by a copy not made by CYBELEC and without written authorization of CYBELEC will immedi ately lose their warranty WARRANTY CYBELEC does not warran...

Page 8: ... materials or furnish to CYBELEC evidence satisfactory that the original and all copies of the software in whole and in any form have been destroyed LIMITATION OF LIABILITY The foregoing warranty is instead of all other warranties expressed or implied Licensee further agrees that CYBELEC shall not be liable for any lost profits lost savings loss of use or other incidental or consequential damages ...

Page 9: ... be bound by its terms and conditions The licensee agrees to hold CYBELEC harmless on all liability associated with licensee s breach of this agreement including but not limited to all reasonable attorney s fees and court costs if any This licence agreement shall be governed by Swiss law place of jurisdiction is Lausanne Switzerland MAINTENANCE CYBELEC will provide one year of software maintenance...

Page 10: ...PAGE VI LICENCE AGREEMENT This page has been left blank intentionally ...

Page 11: ...ONS 21 Typographical conventions 21 Abbreviations glossary 21 ANNEX B THE USER INTERFACE 23 The screen 23 The keyboard 23 ANNEX C THE MAIN MENU 29 Choice of main menu 30 ANNEX D THE MACHINE WORKING MODES 31 Adjustment mode 31 Sensitive mode 32 Automatic mode 32 ANNEX E TOOL PROGRAMMING 33 Punch Die programming 34 ANNEX F PROGRAMMING WITH L ALPHA 37 Programming on the L alpha page 38 L alpha method...

Page 12: ... Errors 73 The interactive messages 74 ANNEX H TRANSFER 76 Tests of the serial ports 77 CYBACK 78 Internal backup save 79 Internal restoration of PMs and tools 81 ANNEX I PRINT OF THE CURRENT SCREEN 84 To print from the DNC 84 HyperTerminal 85 ANNEX J PROTECTION OF THE ACCESS LEVELS 92 General Information 92 The users 93 Access by password 94 Access to levels superior to 3 95 Change password 96 Ma...

Page 13: ...al control it is recommended to read attentively the whole manual A table of contents and a well organized index enable you to find rapidly the searched subject Remark In this User Guide it is assumed that the DNC has an opera tional configuration i e machine parameters and tools are programmed This manual is in constant development You the user can help us to give you better assistance If you hav...

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Page 15: ... product in the course of production To speed up programming the p m fields as well as the material are taken over from sequence 1 of the product currently in hand The modification of these data does not affect the programme that is running Enter the angle of the bend in the field Enter the height L of the wing external measurement and the position of the X gauge will be calculated automatically o...

Page 16: ...e numerical command will automatically go into semi automatic mode Actuate the pedal to bend When the beam returns the DNC switches to programming mode You can now enter new data or actuate the pedal for a new bend Hit the key to return to production mode EXPLANATION OF THE FIELDS See Explanation of the fields page 8 ...

Page 17: ... definition of the bending order This simplifies the manipulations a great deal since all the information re quired for the bending are on this page To reach the sequence page press the key The first press displays the dimensions page in large characters A second press displays all the dimensions and functions of the current se quence in small characters This page is displayed during the powering ...

Page 18: ...er of bends for the product CY Number of sequence repetitions programmed 0 the sequence is jumped Th Material thickness The Greek symbol Sigma indicates the tensile and rupture strength This field as well as those showing the type of material can be hidden see the preferences page in the machine parameters If this field is hidden the default value is steel 45 kg mm 2 but other values can be define...

Page 19: ...traction distance If nothing is pro grammed the beam doesn t stop at the CP No retraction If value 0 is introduced the beam stops at the CP then executes immediately the bend without carrying out a retraction The field between the Rx and the retraction value serves to define the retraction mode _ the beam stops at the CP and waits till the retraction is made in order to carry out the bend 1 the be...

Page 20: ...the machine is capable of reaching this speed Vy Rising speed from BDC to CP Programmable from 0 slow to 9 fast Allows to vary the speed at which the beam rises to the CP Function depending on the machine s hydraulics ΔT Dwell time TDC Distance from top dead centre SP Distance from the beam speed changing point Switch Point F1 F5 Cr Value of the auxiliary functions F1 to F5 and crowning The auxili...

Page 21: ...me the positions of the axes directly and it cal culates the depth of bending according to the angle entered With calculation of the development The L Alpha method The L alpha method makes it possible to enter a profile to bend with the ex ternal dimensions and angle of each face The DNC will calculate the devel oped length After having programmed the sequence of bends the DNC will calculate the p...

Page 22: ... page with the key Clear the work memory In the event of the removal of a product the data contained in the Tools fields the Thickness field and the Material Information fields remain if displayed This avoids the operator having to reprogramme unchanged data Place the cursor in the N field reminder to position the cursor on the top of the page ...

Page 23: ...mm p d 1 1 CR __ ri __ __ Program 90 in the field by leaving the field the system calculates the Y1 and Y2 axes values Introduce 58 0 in the X field stop position for this first bend Introduce the bending length 1000 The system calculates the pressure and the crowning automatically If necessary introduce the dwell time by default non programmed 0 5 s the gauge retraction the bending speed reductio...

Page 24: ...___ Ext start _ Vy _ _ ΔT _ _s TDC ___ SP ___ F1 ___ F2 ___ F3 ___ F4 __ F5 __ Cr 41 Modify the values which are different for this sequence in this case enter 18 in the X field P 0 P __ N 2 2 CY __ Th 2 00 37 00 Kg mm p d 1 1 CR __ ri __ __ MEM POS COR 90 0 mes____ __ Y1 229 90 350 92 ____ __ Y2 229 90 351 05 ____ __ X 18 00 51 85 ____ __ Q ____ ____ Lmat 1000 TON 19 Rx ___ Ext start _ Vy _ _ ΔT ...

Page 25: ... which are different for this sequence in this case enter the value 48 in the X field The programming of the product is terminated If you wish to save Place the cursor on the P field and to position the cursor on the top of the page Introduce the number you wish to give to this product Press if the system replies EXISTS choose another number for saving this product The product will be saved in the...

Page 26: ...F1 ___ F2 ___ F3 ___ F4 __ F5 __ Bo 41 The following working method is recommended Programme or call the product Switch to semi automatic mode Execute first bend Measure the result Switch to programming mode Enter the measured angle into the COR field see above The DNC automatically calculates the corrections to be made to Y1 and Y2 If necessary make the corrections to the gauge axes Bend a second...

Page 27: ... ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ The upper part of the screen displays the number of the product currently in the work memory as well as the number of the drawing of that product The DNC also displays the number of sequences programmed as well as the number of sequences still available in the internal memory Then are displayed in ascending order the numbers of all the products stor...

Page 28: ...ITERIA are displayed the different criteria accord ing to which it is possible to search for a product These criteria can be combined that is it is possible for example to ask for the list of all the products stored using a specific tool pair and having a par ticular material thickness The products meeting the defined selection criteria are displayed on the sec ond half of the screen To make a sea...

Page 29: ...sed to permanently save a product located in the work memory Saving a product is possible from all pages on which the cursor can be placed on the P field It should be noted that after saving the product remains present in the work memory To save a product proceed as follows If you wish to give a drawing number or name to the product fill in the CODE field This operation is optional Enter the numbe...

Page 30: ... prod uct to be deleted Press It should be noted that this action has no effect on the internal memory DELETING ALL THE PRODUCTS Attention This operation deletes the totality of the products stored in the internal mem ory without the possibility to cancel this command Call the list of products page Introduce the value 999 in the P field Press ...

Page 31: ...put or output Italic Reference to a written element a paragraph or a manual For example See Annex A Conventions ABBREVIATIONS GLOSSARY Explications of the abbreviations which are not visible fields in the pages of the numerical control TDC Top dead centre SWP Switch point of speed i e the change from ap proach speed in bending speed in the descent phase PSS Safety point This point is calculated in...

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Page 33: ...tervention on that page The cursor can be moved to the previous or following field by pressing the or key Holding down one of the keys produces an auto repeat which moves the cursor forward or backward as long as the key is held down Faster Regardless of the cursor position on the page pressing the and the keys simultaneously moves the cursor to the first programmable field of the page THE KEYBOAR...

Page 34: ...Pressing this key once displays the angle length L alpha values Pressing a second time displays the bending order with their respective legs Pressing a third time displays the bending values which are calculated as a function of the values introduced on the previous page Sequence key Double function key Hitting the key once displays the dimen sions page in large characters Hitting the key again di...

Page 35: ...n realiz ing the first product as well as for products with only one bend The sequence change is made using the keys NB The product counter Q does not func tion in this mode Automatic mode Normal mode for product production The DNC automatically changes sequence after each bend Changing directly from programming mode automatically forces the first sequence of the program Changing from programming ...

Page 36: ...a sequence to search for a tool to search for a screen page to start a product feasibility calculation to transform L alpha values into machine values to calculate the unfolded length of the sheet to execute a transfer Only functions in programming mode Store insert teach key Depending on the cursor position allows to store the current program in the DNC internal memory or create insert a new sequ...

Page 37: ...ce of the program The incorporated LED indicates whether the sequence is the last of the program Page backwards Sequence backwards key Inversed function of the key Allows to scroll backwards through pages of the same type Functions in all modes except automatic mode Cursor upwards to the next accessible field Holding this key down causes an auto repeat to move the cursor back until the key is rele...

Page 38: ...cate that an index is being taken the LED remains constantly alight until the in dexes are received Indexes can only be taken in or modes Stop key Depending on the working mode chosen stops the axes or auxiliary functions or stops the calculation being executed When the DNC is in transfer mode RS232 the STOP key allows to terminate the transfer Manual displacement keys of the selected axes Allows ...

Page 39: ...PRODUCT PUNCHES DIES 8 PRODUCT STATUS L 9 PRODUCT BENDS STOPS 10 PRODUCT X Y 11 PROGR AXES ORIGINS 12 TRANSFER DNC PC 13 MACHINE PARAMETERS 14 MACHINE CONTROL Regardless of which screen page you are on you can always gain access to the main menu by the key which allows you to circulate in the differ ent pages The option desired is chosen by entering the option number in the CHOICE field on the fir...

Page 40: ...RODUCT PUNCHES DIES This page allows to modify for the product only the reference of a tool 8 PRODUCT STATUS L Generally called L alpha page this page displays and allows the programming of products in lengths and angles mode 9 PRODUCT BENDS LEGS Displays the page allowing to program or modify the bending order 10 PRODUCT X Y Displays for each sequence the calculated axis position 11 PROGR AXES OR...

Page 41: ...Exception the adjustment mode ADJUSTMENT MODE This mode only functions with the DNC in mode If this is not the case the press refuses to descend In this mode the table only functions in bending speed with the pressure and speed programmed in the current sequence The top dead centre of the current sequence is active it is thus not possible to raise the beam above this point On the other hand the bo...

Page 42: ...t the bottom dead centre until the descent command disappears and this indifferently to the dwell time at BDC When the descent command is suppressed the DNC remains at the BDC without pressure or descent command until reception of a rise command which it executes immediately AUTOMATIC MODE This mode functions in a similar way to sensitive mode except that the rais ing of the beam is made automatic...

Page 43: ... of each punch LIST p d 1 1 p d 1 __ __ __ __ __ __ __ PUNCH p 90 ___ ___ ___ hp 100 00 ___ __ ___ __ ___ __ rp 1 50 ___ __ ___ __ ___ __ TON M 100 ___ ___ ___ DIE Vd ___ __ ___ __ ___ __ ___ __ d ___ ___ ___ ___ hd ___ __ ___ __ ___ __ ___ __ rd ___ __ ___ __ ___ __ ___ __ TON M ___ ___ ___ ___ REF Y ___ __ ___ __ ___ __ ___ __ SAF X ___ __ ___ __ ___ __ ___ __ If your DNC contains more than 4 pu...

Page 44: ...he point of the punch rp Punch radius TON M Maximum force supported by the punch per linear meter Vd V width of the die d V angle of the die hd Height of the die from the surface of the table rd Die radius TON M Maximum force supported by the die per linear meter REF Y Sum of the hp and hd This value is automatically calculated during programming of pairs See The tool reference SAF X X Safety dist...

Page 45: ...e die N must not be programmed b Press c If the system displays the message EXISTS choose another num ber PROGR p d 1 __ PUNCH p 90 hp 100 00 rp 1 50 TON M 100 DIE Vd 15 00 d 90 hd 100 00 rd 1 50 TON M 100 REF Y 200 00 SAF X 10 00 a 20 b 30 Create a punch by modifying an existing one On the PUNCH DIE PROGRAMMING page Call the punch which will serve as a basis Place for that the cursor in the p fie...

Page 46: ...on must first be deleted from the internal memory Place the cursor on the punch number and press the key Leave the cursor at the same place and press Attention The die N must not be programmed The former version of your punch has now been replaced by the new one which has the same number DELETE A PUNCH Call the LIST OF PUNCHES page via the main menu Introduce the number of the punch to be deleted ...

Page 47: ...profile to be bended with the external dimensions and angles of each face The DNC calculates the unfolded length After having programmed the bending order the DNC will calculate the stop positions Before starting to program a product make sure that the tools necessary to make the product exist in the DNC memory and write down the numbers of the punches and dies to be used To do this proceed as des...

Page 48: ... often called L alpha page for its pro gramming method On this page a product is programmed by defining its profile by the length and the angle of each face Call the L alpha page using the key or by passing via the main menu choosing PRODUCT STATUS This page presents as follows P 0 P ___ N 1 I mm CODE CAL_ __ __ p d __ __ St _ Al _ SS _ Th __ __ Kg mm ___ ___ Lmat _____ Dev L ____ __ N L p d ri CR...

Page 49: ...ctly to chapter L alpha method page 43 L ALPHA PAGE EXPLICATION OF THE FIELDS P Product number existent in the work memory or to be created or to be searched for The product number must be a number of a maximum of 3 digits between 1 and 997 998 and 999 are reserved numbers If the product is created from an empty page the field contains the number 0 The field keeps this value as long as the prod uc...

Page 50: ...expressed in Inches Not programmed or programmed with a value other than 1 the data is displayed in millime tres CODE Code name or number facultative allowing to associate supplementary information with the product number in order to facilitate prod uct management and searching For the introduction of alphanumerical charac ters see Alphanumerical characters page 73 CAL Allows automatic compensatio...

Page 51: ...roduct is 14 If more se quences are needed use the chaining of prod uct function see previous page field P L Face length Designates the distance between two bends or the distance between the edge of the sheet and the first bend 80 00 60 00 80 00 85 00 120 00 Length Bending angle p d Allows for a given bend to define a special tooling pair different from the one specified for the product ri If the ...

Page 52: ...h that the length of the ideal curve segments are greater than half the length of the die V opening TOL Tolerance If the value in the CR field is equal to 1 the tolerance indicates the value accord ing to the illustration below R1 Bending radius introduced by the operator ri Bending radius calculated by the system If the value in the CR field lies between 4 and 99 indicates the difference between ...

Page 53: ...dy been saved you can pass di rectly to point 4 3 To save the product Place the cursor on the P field and to position the cursor on the top of the page Type the number which you wish to give to this product Press if the system replies EXISTS choose another num ber for saving this product The product will be saved in the internal fixed memory with the number which you have given it It will however ...

Page 54: ...rresponding to your tools P 0 P ___ N 1 I mm CODE EXAMPLE 01 CAL_ __ __ p d 1 1 St 1 Al _ SS _ Th 2 00 Kg mm 45 000 Lmat 250 000 Dev L ____ __ N L p d ri CR TOL 1 80 00 90 0 __ __ ____ __ __ ___ 2 60 00 90 0 __ __ ____ __ __ ___ 3 90 00 135 0 __ __ ____ __ __ ___ 4 85 00 135 0 __ __ ____ __ __ ___ 5 120 00 ____ _ __ __ ____ __ __ ___ 6 ____ __ ____ _ __ __ ____ __ __ ___ 7 ____ __ ____ _ __ __ ___...

Page 55: ...ify a product programmed in L alpha call the product from the PRODUCT L alpha page Delete a bend Place the cursor on the N field and enter the number of the face to be deleted Press the key the face containing the bend is deleted Add a bend Place the cursor on the N field and enter the number of the face in front of which you wish to insert a new face Press The system inserts a line and copies the...

Page 56: ...__ __ __ __ __ 14 __ __ __ __ __ Explication of the table columns N Number of the sequence FACE Face number LEG Number of the face which will press against the stop The orientation of the legs is made as a func tion of the bending order CR Number of bends requested when working with ideal curve p d Definition of a tooling pair for a particular bend if different from the pair specified in the p d f...

Page 57: ...y follow ing the instructions of page 43 Call the product number 1 by entering its number in the P field and then pressing the key The following illustrations show you the desired bending order For each sequence the illustration shows the sheet metal with its bend before and after bending Sequence N 1 Face 1 and Leg 0 Sequence N 2 Face 3 and Leg 1 Sequence N 3 Face 2 and Leg 1 ...

Page 58: ... 1 __ 1 1 4 4 5 __ 1 1 Press the key The system calculates the entire machine program axes functions etc and displays the sheet metal manipulations to be made before each sequence See the Sheet metal manipulation diagram below N FACE LEG CR p d 1 1 0 __ 1 1 2 3 1 __ 1 1 RETURN 3 2 1 __ 1 1 4 4 5 __ 1 1 SWIVEL Fig Sheet metal manipulation 1 Return 2 Swing 3 Swivel Swing 180 return ...

Page 59: ...al and tools P 1 N 1 N X Y CY 1 78 06 90 0 229 90 __ 2 145 51 135 0 233 58 __ RETURN 3 58 06 90 0 229 90 __ 4 119 39 135 0 233 58 __ SWIVEL 5 _____ __ ___ _ ___ __ 0 6 _____ __ ___ _ ___ __ __ 7 Example b Here is an other bending order For this new bending order the following illustrations show each sequence before and after bending Sequence N1 Face 4 and Leg 0 Sequence N2 Face 1 and Leg 0 ...

Page 60: ...ark that the p d fields are already programmed since we have already made a calculation before N FACE LEG CR p d 1 4 0 __ 1 1 2 1 0 __ 1 1 3 2 1 __ 1 1 4 3 2 __ 1 1 Press the key The system calculates the entire machine program axes functions etc and displays the sheet metal manipulations to be made before each sequence N FACE LEG CR p d 1 4 0 __ 1 1 2 1 0 __ 1 1 3 2 1 __ 1 1 RETURN 4 3 2 __ 1 1 ...

Page 61: ... values the values depend on the used material and tools P 1 N 1 N X Y CY 1 305 42 135 0 233 58 __ 2 78 06 90 0 229 90 __ 3 58 06 90 0 229 90 __ RETURN 4 89 39 135 0 233 58 __ 5 _____ __ ___ _ ___ __ 0 6 _____ __ ___ _ ___ __ __ Call the sequence page Pass to semi automatic mode Call the sequence 1 Execute the first bend For corrections go to page 71 ...

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Page 63: ...to display this page intentionally in order to clear com pletely the data of the DNC and to re start the programming on a clean ba sis To display the initialization page Switch on the machine by pressing the and keys In case of unexpected apparition of the init page proceed as follows If point n 1 does not re establish a normal situation go on to the next point and so on The following operations c...

Page 64: ...ld EXECUTION CODE Press the key Press the key twice The clearing of the machine parameters deletes also all the input output configuration defined by the operator It is therefore advisable to re configure the DNC 60 before the next use Attention If you use an external system for the data re introducing CYBACK via RS232 and the problem persists then the information re entered by this system has to ...

Page 65: ... made during the installation Check the power supply voltages to do this please refer to the tech nical manual Check that the keyboard responds Check that the front panel lamps light up POSSIBLE MEMORY POLLUTION After performing the initial checks above it is then likely that you have a memory pollution problem To locate the fault proceed as follows Switch off the DNC Switch on the DNC Follow the ...

Page 66: ...ecessary to use this page intentionally in order completely clear the data on the DNC and to re start the programming on a clean basis To display the Initialization page press the and keys If the Initialization page appears unexpectedly proceed as follows Note If point 1 does not re establish a normal situation go on to the next point and so on The following operations clear successively all the d...

Page 67: ... DNC 60 be re configured before next use Important If you use an external system for re entering data CYBACK via RS232 and the problem persists then the information re entered by this system have to checked again The best thing to do in this case is to again delete the whole contents of the DNC and to re program the DNC manually via the keyboard not the RS232 line BEFORE CALLING FOR TECHNICAL HELP...

Page 68: ...the counters Definition The reference value REF Y is theoretically the sum of the heights of both tools punch and die The height of the punch is the distance between the point of the punch and its leg face on the beam The precision of all bends realized by the machine depends on the reference value REF Y The numerical control calculates the bending depth using the REF Y value the geometrical value...

Page 69: ...d also correspond to the REF Y reference value displayed on the PUNCH DIE PROGRAMMING page If it is not possible to move the die to obtain a situation as shown above it is possible using a die with a small opening to place on the die a thick sheet which will not bend under the weight of the beam or blocks of a known precise thickness see figure below The value of the material introduced between th...

Page 70: ...omes from the height of the die or that of the punch In this case the tool at fault must be corrected so that the REF Y result is identical to the value of the Y1 Y2 counters Modification of the reference for the product The possibility exists to modify the reference for each tool used for the prod uct This modification is stored with the product It is in some ways a reference modification per pro...

Page 71: ...eet is bent too much during X backgauge retraction To remedy these problems you must verify the sheet thickness and if necessary correct it verify the reference and if necessary correct it add a CP correction in parameter 37 A simple way of verifying the position of the CP is to program a sequence with a very large retraction approx 400 mm and make a descent of the beam During the execution of the...

Page 72: ... collision safety factor prohibits the positioning of the gauge probes in the die A safety zone encircling the die provokes a particular type of positioning when the probes position themselves in this zone The safety zone encircling the die is defined by the data introduced in the machine parameters and are defined by the manufacturer The zone where all positioning is prohibited is defined using t...

Page 73: ...AGE 63 X R safety positioning diagram X o R o machine parameters value 50 Xo a die value Ro hm die value X o Xo X o R o Ro R o Xc X axis current value Rc R axis current value Xv X axis target value Rv R axis target value ...

Page 74: ...v X o Rv R o Rc R o Rv R o Rv Rc Xc X o Rc R o dégagement R pos X et R oui non oui oui oui oui oui non non non non non non non oui Positionnement simultané X et R dégagement R puis pos X puis pos R Pos à R o et X puis R 1 Departing position 2 Temporary stopping position 3 Temporary stopping position 4 Destination position Xv X c Xv X o Rv R o Rc R o Rv R o Rv Rc Xc X o Rc R o dégagement R pos X et...

Page 75: ...2 to the die is taken into account for the safety fac tor Z1 Z2 safety factor An anti collision safety factor prevents the passage to and modes and the interactive message Z1 Z2 is obtained if the positioning is impossible see parameter 51 Normally the origin of the Z axes is on the left of the machine when looking at the front of the machine ...

Page 76: ...corresponds to the reality After modifying the electronic electrical and mechanical limit switches are to verify Generally the axis in question is displaced in manual mode slow speed up to the nega tive positive limit switch It is recommended not to modify Y1 and Y2 If this should be the case however a particular caution has to be taken In fact if you modify here the position and an error is commi...

Page 77: ...ure will be false Calibration procedure Calibration is only possible on sequence N 1 Measure a reference sheet with a micrometer Introduce this value in the Th field Program the CAL field at 3 Verify that the DNC is on the sequence N1 Change to mode Place the reference sheet in the tools and bend Once the bend is finished the CAL field changes automatically to the value 4 which confirms that the c...

Page 78: ... 3 will give an error Remark For the result to be coherent the number of bends to realize the angle must be such that the length of each segment is greater than half the length of the V opening of the die If this is not the case a message informs the operator and the re sult will be an angle too open In ideal curve mode the software calculates different bend for the first sec ond next but last and...

Page 79: ...___ __ ____ _ __ __ ____ __ __ ___ Press the key The system fills in the Dev L ri and TOL fields Lmat 2000 Dev L 372 79 N L p d ri CR TOL 1 100 00 90 0 1 1 50 00 15 0 2 200 00 90 0 1 1 2 13 __ ___ 3 100 00 ____ _ __ __ ____ __ __ ___ The number 15 gives a good approximation as the tolerance that is the dif ference between the apex of the chord and the theoretical radius is 0 mm The calculated valu...

Page 80: ... re arming the electrical cabinet for a new bend PUNCHING To use punching tools on the pressbrake it is essential to know the exit value of the punch Then the DNC is to program in such a way that the bottom dead centre corre sponds to this exit point If necessary a fictitious tools pair can be programmed in order to adjust the reference height such that the clamping point is just above the pressin...

Page 81: ...e is then switched on ANGLE CORRECTION It can happen that the angle bent is slightly greater or less than the angle programmed The operator has then the possibility to introduce the real value of the angle bent The DNC will correct the Y1 and Y2 axis values in consequence This page allows to introduce and display the corrections on the calculated axis values for the current product and bend Call t...

Page 82: ...the sequences having the same angle the meas ured value is to program in the COR N or COR P column Y1 Y2 X etc Direct corrections on the axes The following working method is recommended Program or call the product Pass to semi automatic mode Execute the first bend Measure the result Enter the measured angle in the COR N or COR P field see above The DNC calculates automatically the corrections to a...

Page 83: ... L O R U X MESSAGES ERRORS When passing from programming or manual mode into semi automatic or automatic mode the safety systems are verified and any error is mentioned by the impossibility to pass to the chosen mode The DNC forces the mode the cursor positions itself on the field con cerned and the interactive field indicates ERROR The error must then be corrected and the passage to or mode be tr...

Page 84: ...error ERROR This message is indicated when a calculation is impossi ble or would create out of range values When security measures are in force in other words when an axis is told to move beyond its authorized limits This information is followed by a return to mode and the cursor positions itself automatically over the field to be corrected ERROR In the case of a transmission exterior DNC this mes...

Page 85: ... of the trans mission STOP Indicates that the transmission has been interrupted by means of the DNC STOP key STORED Indicates that the storage operation has been made cor rectly synchro The maximum authorized separation X1 X2 has been exceeded TEACH OK The TEACH operation has been made correctly TIME OUT Indicates that the DNC has not received any valid informa tion since the beginning of the tran...

Page 86: ... PC 2 PC DNC 3 4 DATA LINK TEST 1 2 7 FLASH 8 EXT KEYBD 10 ARDIS CONNECTION 11 INTERNAL BACKUP 12 INTERNAL RESTORE Quantity of free backup memory 93 RS232 PARAMETERS Baud rate 57600 Stop 1 0 Parity odd 1 EVEN 0 _ Bits 8 Who commands This page will only be used to initialize the transmission type It is not pos sible to start the transmission from the DNC this will always be done from the PC TRANSFE...

Page 87: ...connector on the serial line connector RS232 to be tested Press the key to start the test The message RUN must flash To stop the test press the STOP key If you wish as well to test the cable Connect the transmission cable to the DNC and fit a short circuiting loopback connector on the other end of the cable to be tested Test loopback connector Pin 2 RXD wired to pin 3 TXD Pin 4 DTR wired to pin 6 ...

Page 88: ...eed Reminder The transmission command can be given only from the PC side To permit the serial transmission with CYBACK Pass to programming mode Call the TRANSFER DNC PC page Introduce 2 in the TRANSFER field Press the key The display indicates STATUS RS232 Programming mode From this instant on the DNC can receive data sent from the PC provided that the DNC is in programming mode In the other modes...

Page 89: ...tware version and the number of tools If this memory is full it can only be deleted by reinstalling the boot software See further This is an operation which must only be done by a qualified and trained person The number of backup saves available generally 1 to 2 is enough for the correct use of this function Backup are usually performed When the machine leaves the factory When the machine is set u...

Page 90: ...e top right of the screen the same as for changing to access level 2 or 3 Enter the level 4 code for the machine parameters or the 217 code for the tools Press the key DNC PC STATUS EXECUTE TRANSFERT 1 1 DNC PC 2 PC DNC 3 4 TEST LIAISON 1 2 7 FLASH 8 EXT KEYBOARD 10 ARDIS CONNEXION 11 INTERNAL BACKUP 12 INTERNAL RESTORE Quantity of free backup memory 93 RS232 PARAMETERS Baud rate 57600 Stop 1 0 Pa...

Page 91: ...af fected by the restoration Example The punches number s 1 and 2 have been saved The user has modified the data of the punches 1 and 2 and has added the punches 12 14 and 15 At the moment of the restoration the value of the data of the punches 1 and 2 will be replaced by those of the saved tools The punches 12 14 and 15 aren t affected Only the last compatible backup can be restored To restore th...

Page 92: ...ayed at the top right of the screen the same as for changing to access level 2 or 3 Enter the code 718 to restore the machine parameters or the tools Press the key DNC PC STATUS STOP PA TRANSFER 11 1 DNC PC 2 PC DNC 3 4 DATA LINK TEST 1 2 7 FLASH 8 EXT KEYBD 10 ARDIS CONNECTION 11 INTERNAL BACKUP 12 INTERNAL RESTORE Quantity of free backup memory 93 RS232 PARAMETERS Baud rate 57600 Stop 1 0 Parity...

Page 93: ...ANNEX H TRANSFER PAGE 83 This page has been left blank intentionally ...

Page 94: ...C 60 transmission parameters to the printer s re quired specifications Baud rate 4800 max Bits 7 or 8 Stop bits 1 2 etc Parity 1 or leave blank Protocol this field defines how many DNC pages you want to have on one printer page After the relevant number the DNC sends a form feed character Example 1 1 DNC page per printer page 2 2 DNC pages per printer page etc BCC this field defines the left margi...

Page 95: ...llows for a hardcopy backup of the machine parameters programs or other DNC 60 elements CONNECTION Connect an inverted non modem RS 232 cable between the J5 connector of the DNC and the RS 232 port of the computer In the case of a portable com puter without an RS 232 port a USB RS232 converter has to be used e g an Aten brand converter ...

Page 96: ...l The number of DNC pages printed on a page is indi cated in this field According to the indicated number DNC sends a page feed to the printer Example 1 1 DNC page per printer page 2 2 DNC pages per printer page If nothing is programmed the pages are sent one after the other BCC this field defines the left margin in characters spaces left margin 2 BCC x 2 Field 0 2 characters to 9 20 characters Ex...

Page 97: ...rminal Enter a name for the file which will contain the parameter setting for this numerical command and choose an icon You will call up this file every time you connect to the numerical command without having to reset the Hyper Terminal parameters Connect via a serial port ...

Page 98: ...PAGE 88 USER GUIDE DNC 60 PS Port parameters Bits per second 9600 Data bits 8 Parity None Stop bits 1 Control flow None Select properties ...

Page 99: ...ANNEX I PRINT OF THE CURRENT SCREEN PAGE 89 Enter the parameters as above Click the ASCII Configuration button Check the Line Wordwrap box Then OK Select Display then Font ...

Page 100: ...The parameters have now been set on both the DNC and the Hyper Terminal which have been interconnected are ready to transmit Open the Call menu Select Call Open the Transfer menu Select Text Capture Select the location and name of the file which will contain the DNC screen pages ...

Page 101: ...h desired page Disconnect The captured pages are visible in the previously selected txt file Printing out all the machine parameters With the DNC 60 P PC and PS starting from the SIXFDAx version it is pos sible to print all the machine parameters in a single operation To do this Go to the machine parameters Press and simultaneously ...

Page 102: ... parameters Access These levels are accessed by pressing the or keys Release the 0 3 key before the stop key The key position is displayed as a number on the upper right part of the screen after the interactive field When passing to a higher not authorized level a password modification will be requested When the password has been introduced you can navigate levels inferior or equal to the authoriz...

Page 103: ...vel 2 3 EUL3 NO NO 3 333 Operators having the access authorization of level 3 4 WSSUPER OK OK 3 817 Workshop supervisor 5 MACHMAN NO OK 3 Machine manufacturer s Ser vice technicians 6 MACHMAN0 OK OK 3 Responsible of the technicians at the machine manufacturer s A predefined user is just a role Many physical persons can have the same role E g many physical operators can be a EUL1 level 1 After inst...

Page 104: ...he operator can change the level among those authorized to him without reappearing of a new password request For instance a user with access on level 3 can navigate between levels 1 2 and 3 without having to give his password again If level 0 is activated the access on any other level will require to introduce the password again This request will also appear when the user passes to a superior leve...

Page 105: ...n The message LEVEL appears Type the level number you want to log in The message VALUE appears Introduce the password corresponding to the requested level and vali date with the key The DNC passes to level 1 The operator can navigate between lev els 1 and 3 without reintroducing his password If his access level enables him he can call the procedure of password modification see next paragraph At th...

Page 106: ... the keys combination The message LEVEL appears Program the level on which you want to modify the password The message IGNORE appears if the requested level is superior to the logged level in the contrary the message VALUE appears Introduce the desired new password and validate with the key The message CONFIRM appears Introduce the new password again and validate with If the 2 registered passwords...

Page 107: ...the external key is defined in the machine parameters the access levels are managed by the external key The passwords are no more active The use of the external key is defined by the parameter Key 1 and by the use of the inputs KEY 0 and KEY 1 Input KEY 0 Input KEY 1 Pos key OFF OFF 0 ON OFF 1 OFF ON 2 ON ON 3 ...

Page 108: ...l line Up to 10 different CNCs can be selected You will find CYBACK on the CD which comes with your numerical command PC1200 PC1200 a Windows program This software allows to program on a PC in 2 and 3 dimensions the prod ucts to be realized on the numerical control This software executes the simulation and graphic display of the bending order taking into account the characteristics of the machine ...

Page 109: ...ACCESSORIES PAGE 99 This page has been left blank intentionally ...

Page 110: ......

Page 111: ...nd s add 45 delete 45 Bending bottoming 68 Bending order 46 C Calculation 45 Calibration 64 Character s alphanumerical 70 Clear key 26 work memory 12 Conventions 21 Copy sequence 7 sequence 13 Copyright Licence agreement 3 Correction 24 angle 16 68 page 16 68 use the page 7 Criteria 18 CYBACK 73 Cycle without bend 67 D Datum of an axis 63 Delete a bend 45 a punch 36 key 26 work memory 43 Deleting ...

Page 112: ...anipulation sheet metal 48 Memory Flash 73 Memory zone 53 Menu key 24 Message COPIED 7 EXISTS 15 43 45 explanation of the messages 71 RUN 74 Mode automatic 25 manual 25 programming 25 semi automatic 25 working 31 P Page correction 16 68 L alpha 38 product status 38 sequence 7 Page backwards 27 Password change 89 lost 85 modify 85 Print screen 77 Printer 77 Problem beam doesn t descend 67 pollution...

Page 113: ...ctions 3 Save product 43 Saving 73 product 19 Screen print screen 77 Search 26 by criteria 24 Searching product 18 product by criteria 18 Sequence 24 copy 7 copy 13 Sequence backwards 27 Serial link 73 Sheet metal manipulation 48 thickness measuring 64 Start 28 Stop 28 Store key 26 Swing 48 Swivel 48 T Teach key 26 Thickness measuring 64 Tooling 33 Tools reference 55 Transfer 73 U Updating 73 User...

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