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EXPRESS
USE AND MAINTENANCE MANUAL

EN

MANUAL CODE: 771027010

REVISION: 0

DATE: 29/11/2018

FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

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Summary of Contents for CWTLAM-160

Page 1: ...SE AND MAINTENANCE MANUAL EN EXPRESS HOT ROLLER LAMINATOR MODEL CWTLAM 160 YEAR OF CONSTRUCTION 2018 MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 Copy in original language Read carefully before us...

Page 2: ......

Page 3: ...1 7 Marking date 6 1 8 Directives and reference standards 7 1 9 Declaration of conformity 8 1 10 Warranty 9 1 11 Assistance 9 2 Machine presentation 11 2 1 Machine parts 11 2 1 1 Rear panel 12 2 2 Op...

Page 4: ...ks before installation 25 5 3 Unpacking 26 5 3 1 Disposing of packaging 26 5 4 Assembly 27 5 5 Handling 27 5 6 Positioning levelling and fixing 28 5 7 Connections 29 5 7 1 Electrical connections 29 5...

Page 5: ...ly restarting the machine 41 7 10 Path diagrams of the material and the finished product 42 7 10 1 Spindle shaft definitions 42 7 10 2 Cold protective film lamination on sheets or rolls 43 8 Maintenan...

Page 6: ...mantling and disposal 49 10 Attachments 51 EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibited without authorisa...

Page 7: ...e manual in question is addressed to the operator responsible for operation of the machine and to the technicians authorised for installation and maintenance This document and or its parts cannot be r...

Page 8: ...hanical operations regarding the adjustment maintenance and ordinary repairs described in this manual It is not authorised to perform operations on electrical systems in the presence of voltage Qualif...

Page 9: ...ntation in good conditions legible and complete in all its parts Store documentation near the machine in an accessible location known to all operators and maintenance personnel and more generally to a...

Page 10: ...way indicate a HIGH LEVEL of hazard which if not avoided could result in serious injury or death Warning The risks described in this way indicate a MEDIUM LEVEL of hazard which if not avoided could re...

Page 11: ...l 0438 38565 Fax 0438 38767 1 6 Ownership of information Icon used Description Mechanical type intervention Electrical type intervention Specifies the frequency of interventions This document and or i...

Page 12: ...ne model D Serial number E Supply voltage F Nominal power G Frequency H Year of manufacture I Mass J Caution Request a new identification plate whenever the one applied on the machine becomes illegibl...

Page 13: ...0 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI ISO TR 14121 2 2013 Safety of machinery Risk assessment Part 2 Practical guide and examples of methods UN...

Page 14: ...ty The original document is supplied separately to this manual EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibit...

Page 15: ...vercome the Customer must directly contact the manufacturer whose contacts are as follows The warranty is supplied separately or with the contract TELEPHONE 46 554 33390 EMAIL info cwtworktools se ASS...

Page 16: ...EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibited without authorisation 10...

Page 17: ...oller Liner recovery shaft Lamination film unwinding shaft Counter bar Material trimming blades optional Foot pedal control Pneumatic connection For the detailed arrangement of the shafts see par 7 10...

Page 18: ...tor for pedal connection D Electric socket for machine power supply connection E Air supply for upper roller UP DOWN movement F EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 D...

Page 19: ...ly application tape and double sided adhesive The dimensions material and weight of the machinable products are reported in the technical data For the material passage diagrams see par 7 10 Danger The...

Page 20: ...U M Data Working pressure bar 3 Machinable materials Description Printed flexible materials Rigid panels Cardboard packaging Car wrapping Floor graphics Backlit displays Graphics for exhibitions even...

Page 21: ...anges to the machine in order to obtain performance other than that for which it was designed and built unless authorised to do so by the manufacturer Warning Do not neutralise remove modify or otherw...

Page 22: ...e at the time of its design The instructions and safety warnings in this manual have been written taking into account the requirements and application of the directive implementing measures to promote...

Page 23: ...safety of the machine This operation must be carried out in compliance with the machine manufacturing specifications Safety devices must be maintained in efficient conditions Use original spare parts...

Page 24: ...otosensitive device operation free the area and reset the circuit using the Reset button NOTE FOR MAINTENANCE PERSONNEL Emergency buttons and the control panel are installed on the fixed guards The em...

Page 25: ...of time They must always be kept in rotation for cooling If they need to be stopped for example for an emergency stop restart them as soon as possible When they are hot the high temperature rollers ca...

Page 26: ...t Keep hands away from the upper roller risk of burns Danger of crushing Keep hands away from rollers Caution Labels must be replaced if worn or illegible EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL...

Page 27: ...aution The assigned PPE cannot be changed The manufacturer declines all responsibility for any damage to persons caused by failure to use the PPE Caution Operators and maintenance personnel must not w...

Page 28: ...ted Warning Burn hazard Keep hands away from the upper roller use suitable means of hand protection Warning Risk of cutting when positioning the material trimming blades Handle blades with care and we...

Page 29: ...kaging lifting devices and means Warning The instructions provided in this chapter are intended only for handling the packaging at the customer s site Warning Lift the machine following the instructio...

Page 30: ...transport and handling operations Do not stand under suspended loads Warning Verify the weight to be lifted and the pre established hooking points on the packaging or on the documentation attached to...

Page 31: ...y for installation Check that all agreed arrangements are respected Check that the lighting system is adequate Check that flooring meets the agreed specifications Installation operations and the first...

Page 32: ...osing of packaging Make use of the following information to remove the packaging Carefully remove the packaging Dispose of the packaging in a differentiated manner Keep in mind the different nature of...

Page 33: ...machine with components A 5 5 Handling To move the machine Release the locks A to release the wheels B EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r...

Page 34: ...rol and maintenance operations ensuring adequate distance from walls and other machines Locking the wheels After positioning the machine press on the stops A to lock the wheels B EXPRESS USE AND MAINT...

Page 35: ...ical connection of the machine is the responsibility of the customer The electrical connection must only be carried out when positioning fixing has been completed and when all the parts making up the...

Page 36: ...ng has been completed and when all the parts making up the machine have been assembled Pneumatic line connection point with quick coupling A Pressure regulator B Pressure gauge C Provide a manually op...

Page 37: ...ning of the safety devices Verify that the machine is completely free of assembly equipment and materials Verify that a general cleaning of the machine has been performed FLEXA S r l is responsible fo...

Page 38: ...EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibited without authorisation 32...

Page 39: ...switch Par 6 2 B Control panel Par 6 3 C Foot pedal control Par 6 4 D Emergency buttons Par 6 5 E Reset button Par 6 6 F Manual upper roller movement lever Par 6 7 G Roller clutch adjustment knobs Par...

Page 40: ...hine start up phase C Display D Cold or hot operation activation E Upper roller temperature setting F Upper roller temperature increase G Upper roller temperature decrease H Pedal operation activation...

Page 41: ...ated when the LED is on B 2 The display shows the set temperature D1 of the roller The display shows the current temperature D2 of the roller 3 Upper roller temperature setting Press F to set the uppe...

Page 42: ...D shows P 3 Press the pedal to start up rubber roller feeding 4 Release the pedal to stop the rotation of the two rubber rollers 5 Roller backwards movement activation deactivation Press K to activat...

Page 43: ...up The emergency button must not be used as an ordinary operating cycle stop command When they are hot the high temperature rollers can deform if left stationary for prolonged periods of time They mu...

Page 44: ...Turn clockwise to increase roller clutch Turn counter clockwise to decrease roller clutch The material being processed must be kept slightly taut Excessive braking force of the unwinding roller clutch...

Page 45: ...Check that the air pressure on the pressure regulator is set to 2 bar adjust if it does not correspond Check the laminating speed set on the control panel Verify that the parameters correspond exactly...

Page 46: ...of the machine continues to be in the start conditions The emergency stop causes deactivation of the auxiliary circuits and consequently an immediate stop of all machine movements When they are hot t...

Page 47: ...egulator unit see par 5 7 2 7 9 1 Safely restarting the machine To restart the machine Restore the pneumatic connection see par 5 7 2 Switch on the machine see par 7 1 and 7 2 The machine is switched...

Page 48: ...shafts with manual mechanical clutch F1 F2 Unwinding shaft with manual mechanical brake R1 R2 Upper and lower rubber rollers G Shedding roller EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027...

Page 49: ...rnal internal liner A Direction of rotation of the roll with external liner B Direction of rotation of the roll with internal liner C Liner F2 Roll with wound images M2 Rewinding the finished product...

Page 50: ...EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibited without authorisation 44...

Page 51: ...intenance cleaning or repair operation carried out with the electrical system live can cause serious accidents to people including death Warning Always disconnect the machine from energy sources befor...

Page 52: ...tervention Specifies the frequency of interventions Caution Perform routine maintenance with precision and at the frequency indicated by the manufacturer The table reported in the paragraph 8 3 1 Rout...

Page 53: ...erformed by Frequency Daily PPE to be used Materials and equipment Cotton cloth Neutral detergent Industrial vacuum cleaner Warning Set the machine in safe conditions see par 7 9 Caution If the machin...

Page 54: ...occur or are used for improvements 8 5 Oils and lubricants These maintenance operations are entrusted directly to the manufacturer s specialised technicians Use Quantity Brand kg Grease for chains Ar...

Page 55: ...rent nature of the components i e metals plastic parts rubber oils etc Hire specialised disposal companies and in any case observe the laws in force concerning waste disposal EXPRESS USE AND MAINTENAN...

Page 56: ...EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibited without authorisation 50...

Page 57: ...nts Description Code Wiring diagram 711039030 EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibited without author...

Page 58: ...EXPRESS USE AND MAINTENANCE MANUAL EN MANUAL CODE 771027010 REVISION 0 DATE 29 11 2018 FLEXA S r l Partial or whole reproduction prohibited without authorisation 52...

Page 59: ......

Page 60: ...FLEXA Sr l reserves the right to make technical changes to this manual without prior notice...

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