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17

I.B. 8926-1A

TO REMOVE HEATER PACKS

Loosen two (2) heater packs mounting screws and
remove heater pack from overload relay.

OVERLOAD RELAY SETTING

This bimetalic ambient compensated overload relay
is adjustable within the FLA range of the heater
pack. Each heater pack is marked with its FLA
ratings. With proper heater section, the overload
relay will ultimately trip at 125% FLA for a 1.15
service factor motor and at 115% FLA for a 1.0
service factor motor.

HEATER SELECTION / INSTALLATION

Select the appropriate heater pack number, which
corresponds to the motor FLA rating for your
application. Insert each heater into the overload
relay and tighten  heater mounting screws securely
per table below.

NOTE:

 A total of three individual heaters 

must

 be

installed in order for the overload relay to work
properly.

HEATER PACK NOS.

TORQUE

H2001B thru H2017B

9 lb-in.

H2018 thru H2024

4-30 lb-in.

FLA DIAL ADJUSTMENT

For motors having a 1.15 service factor, rotate the
FLA adjustment dial to correspond to the motor’s
FLA rating. Estimate the dial position when the
motor FLA falls between two letter values as shown
in the example.

For motors having 1.0 service factor, rotate the FLA
dial one-half position counter-clockwise (CCW).

FLA

                                 1.0

ADJUSTMENT

          SERVICE

DIAL

                           FACTOR

Example of a 12.0 FLA setting for a
heater pack number H2011B
showing position for 1.0 or 1.15
service factor motor.

MANUAL / AUTOMATIC RESET

The overload relay is factory set at “M” for manual
reset operation as shown in the illustration. For
automatic reset operation, turn the reset adjustment
dial to the “A” position

Automatic reset is not intended for two-wire control
devices.

RESET

Examples of

ADJUSTMENT

setting for

DIAL

manual reset.

TEST FOR TRIP INDICATION

To test overload relay for trip indication when in
manual reset, pull out the blue reset button. An
orange flag will appear indicating that the device has
tripped. Push reset button in to reset.

A

B

C

D

.254

.306

.359

.411

H2001B

.375

.452

.530

.607

H2002B

.560

.676

.791

.907

H2003B

.814

.983

1.15

1.32

H2004B

1.20

1.45

1.71

1.96

H2005B

1.79

2.16

2.53

2.90

H2006B

2.15

2.60

3.04

3.49

H2007B

3.23

3.90

4.56

5.23

H2008B

4.55

5.50

6.45

7.40

H2009B

6.75

8.17

9.58

11.00

H2010B

9.14

10.8

12.4

14.0

H2011B

14.0

16.9

19.9

22.8

H2012B

18.7

22.7

26.7

30.7

H2013B

23.5

28.5

33.5

-

H2014B

FLA DIAL POSITIONS

STD TRIP 

CLASS 20

NEMA SIZE 0 AND 1                                             SIZE F

HEATER PACK SELECTION TABLE

MOTOR FLA RATING 

NEMA SIZE AMPERES

SIZE

AMPERES

0

18

1

27

F

32

MAXIMUM RATINGS

Use 75

°

C copper conductors only

Max. Wire Size – 8 AWG

n

NOTE: After 

the above referenced settings have

been made, rotate the FLA dial 

one position

clockwise

 for these heaters (see table). If less than

one position is available, rotate dial maximum. This
note 

does not

 apply when these heaters are used

with adapter base. Catalog No. 

C306TB1.

Exception: 

does not apply to AN16DN0.

WARNING – 

To provide continued protection against

fire or shock hazard, the complete overload relay
must be replaced if burnout of the heater element
occurs.

Summary of Contents for Freedom 2100 Series

Page 1: ...Views 31 12 Related Instruction Leaflets 33 This electrical control equipment is designed to be installed operated and maintained by adequately trained workmen These instructions do not cover all det...

Page 2: ...10 which can be removed for installation and maintenance operations Adequate space is provided for control wiring and top cable entry At the bottom of each section a door 18 provides ready access to...

Page 3: ...on each handle The device panel 5 is mounted on the drawout unit It will accommodate up to six pilot devices The overload reset button 20 is mounted on the unit door 1 Unit Door 2 Drawout Unit 4 Turn...

Page 4: ...and after unloading the motor control center inspect each section and unit exterior for evidence of damage that may have been incurred during shipment If there is any indication that the control cent...

Page 5: ...rdance with both the National Electrical code NEC NFPA 70 and the National Electrical Safety Code NESC ANSI C2 Caution If work is involved in connecting the control center with existing equipment ensu...

Page 6: ...nd wire having a size in accordance with NEC 250 94 from the grounding electrode to the MCC ground bus or ground terminal provided See also NEC 250 91 a and 92 b ii If the system is grounded at any po...

Page 7: ...amp the rear upright channels together In front mounted only structures this will require removal of the adjacent back sheets In a back to back mounted structure remove the vertical wireway doors and...

Page 8: ...hrough 10 represents the backside of the MCC The top portion of each of these figures applies to 20 deep enclosures and the lower portion to 16 deep enclosures Note that for all but the single bar per...

Page 9: ...TROL Consult the assembly instruction supplied with every Freedom 2100 Motor Control Center set up for splice to Freedom Unitrol or F10 Unitrol Fig 11 Splice Plates Attached to Freedom 2100 Horizontal...

Page 10: ...oad be sure to have each conduit carry conductors from each phase and the same number of conductors per phase If the phase conductors are not distributed uniformly eddy currents will be generated in t...

Page 11: ...be wired outside of the vertical wireway To engage the terminal block align the fingers of the male connector with the slot at the back of the female portion of the terminal block Then rotate the mal...

Page 12: ...C and the 10 foot rule and the 25 foot rule of NEC 240 21 apply These latter exceptions to the general rule allow the disconnect means and Fig 17 Main Disconnect with Stab Load Connections overcurrent...

Page 13: ...metrical the installing electrician needs to anchor the cables at the incoming line connections sufficiently and tighten the lugs correctly Each incoming line compartment is equipped with a two piece...

Page 14: ...applications such as jogging Class 10 or 20 heater packs Fig 24 Use Class 10 heaters with fusible or thermal magnetic breaker disconnects only Bimetallic ambient compensated operated Trip free mechan...

Page 15: ...trip setting which does not exceed the calculated figure of Item 2 This is the maximum setting that should be used 4 Depress and turn the screwdriver adjustment counter clockwise one setting at a tim...

Page 16: ...used select the wire size as if the conductors had an insulation temperature rating of 75 C even if the conductors actually used have a temperature rating higher than 75 C Protect heater and starter a...

Page 17: ...TIC RESET The overload relay is factory set at M for manual reset operation as shown in the illustration For automatic reset operation turn the reset adjustment dial to the A position Automatic reset...

Page 18: ...MPERES 3 90 N 14 4 135 MAXIMUM RATINGS Minimum Wire Size 6 AWG l NOTES Part Winding Starters Select heater packs for 50 of the motor FLA Wye Delta Starters Select heater packs for 58 motor FLA u For m...

Page 19: ...shed 11 Set any adjustable current and voltage trip mechanisms to the proper values 12 Ensure that overload relay heater elements are installed and selected to the full load current shown on the namep...

Page 20: ...emoving the unit door the control unit is exposed With a screwdriver push in on the latch at the top center of the unit and rotate turn counterclockwise CAUTION Units 18 or more high have a retaining...

Page 21: ...is withdrawn free of the linkage a spring automatically moves the shutter to its closed position See Figure 31 and Figure 4 With the control unit removed the shutter should completely cover the stab...

Page 22: ...1 Remove the existing blank door 2 Position the new unit door over the open space to ensure the hinges and latches are aligned If the spaces differ the hinges and latches on the structure must be re l...

Page 23: ...g and adjusting the electrical equipment refer to the applicable drawings covering the specific motor control center MCC and any other related interconnection drawings Follow any instructions which ma...

Page 24: ...nts charred insulation discolored terminals etc Mechanically clean to a bright finish don t use emery paper or replace those terminations that have become discolored Determine the cause of the loose j...

Page 25: ...racket does not need field adjustment The interlock bracket will be adjusted to almost touch the side of the unit interlock rod when the operator is in the on position Fig 35 6 Inch Breaker Unit Slide...

Page 26: ...d to coil Correct any mechanical defects or misalignment Abrasive dust on contacts Do not use emery cloth to dress contacts Load current is too high Reduce load Use larger contactor Jogging cycle is t...

Page 27: ...er opening indicates deterioration beyond normal wear and tear such as overheating contact blade or jaw pitting insulation breakage or charring the switch must be replaced Fuse holders Deterioration o...

Page 28: ...ore quickly than the other three corners This wear is normally due to misalignment of the moving and stationary contacts Contacts should be replaced if it is apparent that one contact is nearly making...

Page 29: ...9 2756 13 9 1891 20 9 1891 20 380 415V 50 Hz L 9 2703 8 9 2703 8 380V 50 Hz L 9 2756 12 9 1891 14 9 1891 14 415V 50 Hz M 9 2756 8 9 1891 21 9 1891 21 550V 50 Hz N 9 2756 14 9 1891 8 9 1891 8 C306KN3 C...

Page 30: ...t Guides Included with Item 3 5 Quarter Turn Latch Included in Item 9 4 Freedom Starter 3 Unit Frame 2 Heater Mounts 1 8 Stab Assembly 9 Unit Drawout Handle 10 Unit Terminal Blocks 11 Control Power Tr...

Page 31: ...31 I B 8926 1A Part 11 PLAN VIEWS...

Page 32: ...e removed to provide maximum unrestricted conduit space at the bottom of the MCC 5 This conduit space is not recommended when a neutral bus is required Otherwise available See side View A far right fo...

Page 33: ...t height above floor line is 3 50 inches 3 Maximum conduit space with channel sills is 17 50 X 9 73 inches 4 For multiple structure assemblies either one or both of these members are removed to provid...

Page 34: ...g and Reversing vacuum I L 16999 Size 5 Non Reversing and Reversing vacuum I L 17088 Circuit Breakers Series C F frame I L 29C101 Series C J frame I L 29C103 Series C K frame I L 29C104 Series C L fra...

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