background image

Effective 2/2/2001

Page 4

I.L. 70C1037H03

All trip unit models are microprocessor-based ac protec-

tion devices that provide true RMS current sensing for the

proper coordination with the thermal characteristics of

conductors and equipment. The primary function of the

Digitrip Trip Unit is circuit protection. The Digitrip analyzes

the secondary current signals from the circuit breaker

current sensors and, when preset current levels and time

delay settings are exceeded, will send an initiating trip

signal to the Trip Actuator of the circuit breaker.

In addition to the basic protection function, the Digitrip 520

family of trip units provides mode of trip information such

as:

Long Time trip (overload)

Short Time trip

Instantaneous trip

Ground (Earth) Fault trip (if supplied).

The current sensors provide operating power to the trip

unit. As current begins to flow through the breaker, the

sensors generate a secondary current which powers the
trip unit.

The Digitrip 520 family of trip units provides five phase and

two ground (time-current) curve shaping adjustments. To

satisfy the protection needs of any specific installation, the

exact selection of the available protection function adjust-

ments is optional. The short delay and ground fault pick-up

adjustments can be set for either FLAT or I

2

t response. A

pictorial representation of the applicable time-current

curves for the selected protection functions is provided, for

user reference, on the face of the trip unit as shown in
Figure 1.1.

1.1  Protection

Each trip unit is completely self-contained and requires no

external control power to operate its protection systems. It

operates from current signal levels derived through current

sensors mounted in the circuit breaker. The types of

protection available for each model are shown in Table 1.1
and Figures 3.2.1 through 3.4.4.

NOTE

: The Digitrip 220 (LI model), 520 (LSI model), 520M

(MLSI model) and 520MC (CLSI model) can be used on 3-

pole or 4-pole circuit breakers for the protection of the

neutral circuit. Only these four models can provide neutral

protection, although models MLSIA,MLSIG, MWLSIG,

CLSIA, CLSIG and CWLSIG and can provide neutral

metering (see Figures 3.7, 3.8, and 3.9).  Refer to the

National Electric Code (NEC) for the appropriate applica-

tion for 4-pole breakers.

1.2  Mode of Trip and Status Information

On all models, a green light emitting diode (LED), labeled

Status, blinks approximately once each second to indicate

that the trip unit is operating normally. This Status LED will

also blink at a faster rate if the Digitrip is in a pick-up, or

overload, mode.

Red LEDs on the face of the 520 family of trip units (for

Long Delay, Short Delay, and Instantaneous) flash to

indicate the cause, or trip mode, for an automatic trip

operation (for example, ground fault, overload, or short

circuit trip). A battery in the Digitrip unit maintains the trip

indication until the Reset/Battery Test button is pushed.

The battery is satisfactory if its LED lights green when the

Battery Check button is pushed 

(See Section 6)

.

NOTE:

 The Digitrip 520 family provides all protection

functions regardless of the status of the battery. The

battery is only needed to maintain the automatic trip

indication.

1.3  Installation and Removal

1.3.1  Installation of the Trip Unit

Align the Digitrip unit with the guide pins and spring clip of

the Magnum Circuit Breaker. Press the unit into the

breaker until the pins on the trip unit seat firmly into the

connector housing and the unit clicks into place 

(See

Figure 1.2).

1.3.2  Rating Plug Installation

  WARNING

DO NOT ENERGIZE THE MAGNUM BREAKER WITH

THE DIGITRIP REMOVED OR DISCONNECTED FROM

ITS CONNECTOR. DAMAGE TO INTERNAL CURRENT

TRANSFORMERS MAY OCCUR DUE TO AN OPEN

CIRCUIT CONDITION.

  CAUTION

IF A RATING PLUG IS NOT INSTALLED IN THE TRIP

UNIT, THE UNIT WILL TRIP WHEN IT IS ENERGIZED.

Insert the rating plug into the cavity on the right-hand side

of the trip unit. Align the three pins on the plug with the

sockets in the cavity. The plug should fit with a slight

insertion force.

Courtesy of NationalSwitchgear.com

Summary of Contents for Digitrip 220

Page 1: ...2 Remote Master Computer 23 4 9 3 INCOM Network Interconnections 23 5 0 Test Procedures 24 5 1 General 24 5 2 When to Test 24 5 3 Functional Field Testing 24 5 3 1 Field Test Kit 24 5 3 2 Handheld Fun...

Page 2: ...lled in the breaker and can be replaced or upgraded in the field by the customer This instruction book specifically covers the application of Digitrip Trip Units see Figure 1 1 installed in Magnum and...

Page 3: ...s Yes Long Long Delay Setting Delay Long Delay Time I2t at 6 x Ir Protection Long Delay Thermal Memory Fixed 1 x In Fixed 10 seconds Yes 0 4 1 0 x In 2 24 Seconds Yes 0 4 1 0 x In 2 24 Seconds Yes 0 4...

Page 4: ...used on 3 pole or 4 pole circuit breakers for the protection of the neutral circuit Only these four models can provide neutral protection although models MLSIA MLSIG MWLSIG CLSIA CLSIG and CWLSIG and...

Page 5: ...r to release the rating plug from the trip unit To remove the trip unit from the circuit breaker deflect the spring clip to release the unit from the steel mounting plate Pull the unit to disengage th...

Page 6: ...o that the 520M 520Mi or 520MC 520MCi liquid crystal display LCD will be functional even when the circuit breaker has no load A Digitrip 520M or 520MC tripunit without auxiliary power will not display...

Page 7: ...greater than this value will be shown as HI Pushing the Reset pushbutton will clear this data Also related to the phase value after a trip event are four dashes This message means that the microproces...

Page 8: ...RUCTIONS PROVIDED Figure 2 1 Tripping Circuit for a Typical Magnum Breaker Partial 2 2 Low Energy Trip Actuator The mechanical force required to initiate the tripping action of a Magnum Circuit Breake...

Page 9: ...ON IF THE SENSOR CONNECTIONS ARE INCORRECT A NUISANCE TRIP MAY OCCUR ALWAYS OBSERVE THE POLARITY MARKINGS ON THE INSTALLATION DRAW INGS TO INSURE CORRECT GROUND FAULT EQUIP MENT PERFORMANCE CONDUCT FI...

Page 10: ...tized by the CHip Cutler Hammer Integrated Processor chip The microcomputer continually digitizes these signals This data is used to calculate true RMS current values which are then continually compar...

Page 11: ...K1 4 K1 3 10 1 10 1 AUX CT K2 9 K2 1 K2 7 B 5 B 7 K1 5 K1 2 Black Trip Actuator LB LC LA K1 6 K1 7 K1 8 K1 9 1 1 1 Source Load K2 8 K2 9 B 4 B 6 20 1 AUX CTs 20 1 K1 3 K2 7 B 5 B 7 K1 2 Black Trip Act...

Page 12: ...e ground fault via element R5 Do not jumper on secondary contacts B 6 B 7 This will defeat all ground fault protection in application for 4 pole breaker Ground fault style trip unit is installed 3 2 1...

Page 13: ...5 are available on4 pole breakers Do not jumper B 6 B 7 in 4 pole applications Source l A I B1 LC1 Lb2 Lc2 I I I II I Black K1 2 Digitrip 520 with GF TriP 7 Actuator K1 3 I R 20 1 w X K1 9 2000 1 2000...

Page 14: ...Wiring needed at system level is shown as a dotted line Capital letters represent primary current Lowercase letters represent secondary current The three breakers M1 M2 and T must all have the same b...

Page 15: ...t Release is enabled only for the first two cycles following an initial circuit breaker closing operation The Making Current Release will trip the circuit breaker instantaneously and flash the Instant...

Page 16: ...Release Circuitry See Section 3 3 Trip Actuator LED Pulse Circuit Battery 3V Ground Alarm Power Supply Optional for 520M Required for 520MC FET Trip See Section 1 2 Trip LED Rating Plug Integrated Pr...

Page 17: ...ective 2 2 2001 Page 17 I L 70C1037H03 Figure 3 2 1 Digitrip 220 LI Figure 3 2 2 Digitrip 520 LSI Figure 3 2 3 Digitrip 520 LSIG Figure 3 2 4 Digitrip 520i WLSIG F T N Courtesy of NationalSwitchgear c...

Page 18: ...e 2 2 2001 Page 18 I L 70C1037H03 Figure 3 3 4 Digitrip 520Mi MWLSIG Figure 3 3 3 Digitrip 520M MLSIG Figure 3 3 1 Digitrip 520M MLSI Figure 3 3 2 Digitrip 520M MLSIA F T N Courtesy of NationalSwitchg...

Page 19: ...Riliiqj PS Shall ft fill Dally 8 l Srtflni L 4 IlfiiA 1 1 Haspmi 9 rnirsTiil 1Rcp llSd I 6 P jnsmi fi II I 3II I QR II Cutler Hammer Digitrip 520MC Cutler Hammer Digitrip 520MCJ 1 14 Msmal PH5 Braird...

Page 20: ...eration set each trip unit protection setting to the values specified by the engineer responsible for the installation The number of settings that must be made is determined by the type of protection...

Page 21: ...There are 8 available Short Delay Current Settings as illustrated in Figure 4 4 Seven settings are in the range from 2 to 10 times Ir REMEMBER Ir is the Long Delay Current Setting The maximum value M...

Page 22: ...und Fault Time Delay Settings 4 9 INCOM Digitrip 520MC Models only INCOM communication to a host computer or a BIM is possible with the Digitrip 520MC unit The address range is 001 through 999 The fac...

Page 23: ...e it and display it in a useful manner Following an over current trip operation the sequence of coded data varies slightly The cause of trip the value the phase or ground current responsible for the t...

Page 24: ...agnum Test Kit Adapter 8779C02G04 can be used to test the trip unit and breaker 5 0 TEST PROCEDURES 5 1 General WARNING DO NOT ATTEMPT TO INSTALL TEST OR PERFORM MAINTENANCE ON EQUIPMENT WHILE IT IS E...

Page 25: ...and serve to power up the display on the 520M trip unit LED s A and B function to represent sufficient battery voltage from both the single Lithium cell and the six Alkaline batteries respectively If...

Page 26: ...ker should not trip and the alarm indicator if one is supplied should not operate Repeat the test using the other two combinations of breaker phases See Figure 5 3 or through a breaker pole and the ne...

Page 27: ...ILL NOT HARM EITHER THE TRIP UNIT OR THE BATTERY BUT WILL DEFEAT THE FUNCTION OF THE BATTERY The replacement battery should be the same type as that already in the trip unit or an equivalent Acceptabl...

Page 28: ...f desired make a copy of the form and attach it to the interior of the breaker cell door or another visible location Figure 8 3 provides a place for recording test data and actual trip values Ideally...

Page 29: ...NGS Circuit No Address Breaker Shop Order Reference PER UNIT MULTIPLIERS Rating Plug Amperes In Ir Continuous Ampere Rating LDS x In Trip Function Per Unit Setting Multi Ampere Equivalent Setting Time...

Page 30: ...No Address Breaker Shop Order Reference Settings Reference Trip Function Orig 0 Rev 1 Rev 2 Rev 3 Instantaneous Long Delay Setting Long Delay Time Short Setting Short Time Ground Fault Setting Ground...

Page 31: ...GROUND FAULT TEST RECORD FORM Ground Fault Test Record should be retained by those in charge of the building s electrical installation in order to be available to the authority having jurisdiction Te...

Page 32: ...the feeder trip unit the feeder will send a restraint interlocking signal to Z1 Main and feeder trip units will begin to time out and in the event that the branch breaker does not clear the fault the...

Page 33: ...t and last zone is 250 feet 76m A3 A maximum of 20 breakers may be connected in parallel in one zone Main 3200 A Zone 1 C zo 0 5 Sec 1200 A Zl Feeder 1 1600 A Zone Zone 1 2 C G 0 3 Sec 400 A ZO Zl Leg...

Page 34: ...ere actually is a ground fault Find location of the fault On 4 wire residual systems the neutral current sensor may not have the correct ratio or be properly connected Check connections at terminals B...

Page 35: ...to Sections 1 6 and 1 6 1 Wrong Address Check Address See Section 4 9 Check for Aux Power A14 A15 No Power Check Status LED and Transmit LED See Figure 1 1 and Refer to Section 1 6 Check Communication...

Page 36: ...1 WHT ACTA BRN 44 K1 S 4 DOORSWnCH WHENREQ A1 R 1 CSA K1 8 AC MOTCR 4A V 4 4 OB 14 44 A2 10 1 11 2 H 1 RESISTOR WHEN REQ 4 52a INCOM2 ST M4 0 B2 O 4 Bl o 4 OB 10 OB 11 T INCOM 1 For Digitrip 520MC On...

Page 37: ...TIES EXPRESSED OR IMPLIED INCLUD ING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM THE COURSE OF DEALING OR US AGE OF TRADE ARE MADE REGARDING THE INFOR...

Page 38: ...Effective 2 2 2001 Page 38 I L 70C1037H03 Cutler Hammer Pittsburgh PAU S A Effective 1 1 2001 Printed in U S A F T N Courtesy of NationalSwitchgear com...

Reviews: