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SECTION 2 | MAINTENANCE

2.1 | BATTERY MAINTENANCE

This unit is equipped with 12-volt AGM maintenance-free batteries. 

NOTE:  The surrounding temperature greatly affects the power reserve within a battery.

EXAMPLE:  A battery that is 100% charged at 80° F (27°C) drops to 65% at 32°F (0°C). At 0°F (-18°C), this battery will 
drop to 40% efficiency.

NEVER ADD ACID TO BATTERY!

2.2 | CHARGING THE BATTERY

 BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND 

FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING.

The charger is equipped with an interlock circuit.  The unit will not operate while charging.   Shortened battery life 
will result.

To Charge:

• 

Park the machine on a level surface.

• 

Plug charger into AC outlet until charged.

• 

For best battery life, leave the charger plugged in until machine will be used again.  The charger will maintain 
the battery charge.

MAINTENANCE & TROUBLESHOOTING
HB-1230

SUPO-678

REV B

8

SECTION 2 | MAINTENANCE

   

How to read the battery displays

FIGURE 3: Battery Charger LED Display

 

DO NOT OPERATE UNIT WHILE 

CHARGING. DO NOT DISABLE 

CHARGER INTERLOCK.

Power

Power

Power

Power

Green LED (ON)

Green LED (ON)

Green LED (ON)

Green LED (ON)

Red LED (OFF)

Red LED (ON)

Red LED (OFF)

Red LED

(FLASHING)

Green LED (OFF)

Green LED (OFF)

Green LED (ON)

Green LED (ON)

Red LED (OFF)

Red LED (ON)

Red LED (OFF)

Red LED

(FLASHING)

Green LED (OFF)

Green LED (OFF)

Green LED (ON)

Green LED (ON)

This display indicates that the 
power is on but there is no 
connection to a battery. The 
charger must see 
approximately five (5) volts on a 
battery to deliver D/C current.

This display indicates that 
power is on and that both 
outputs are delivering D/C 
current to the batteries.

This display indicates that 
power is on and that both 
outputs are finished charging 
and are in a float maintenance 
mode.

A flashing red light indicates 
there is a problem with a 
battery, such as low voltage or 
a bad cell.

Battery 1 Status

Charging               Ready

Battery 2 Status

Charging               Ready

Battery 1 Status

Charging               Ready

Battery 2 Status

Charging               Ready

Battery 1 Status

Charging               Ready

Battery 2 Status

Charging               Ready

Battery 1 Status

Charging               Ready

Battery 2 Status

Charging               Ready

MAINTENANCE & TROUBLESHOOTING
HB-1230

SUPO-678

REV B

9

Summary of Contents for Hy-Brid Lifts HB-1230

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 678 REV B HB 1230 SERIES III...

Page 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Page 3: ...IST 12 3 2 PRE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 13 SECTION 4 TECHNICAL REFERENCES 14 4 1 HYDRAULIC SCHEMATIC 14 4 2 ELECTRICAL SCHEMATIC WS 129 20 201 50 16 4 3 CONTROL BOARD DIAGNOSTIC 1...

Page 4: ...i ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE MAINTENANCE TROU...

Page 5: ...Display DO NOT OPERATE UNIT WHILE CHARGING DO NOT DISABLE CHARGER INTERLOCK Power Power Power Power Green LED ON Green LED ON Green LED ON Green LED ON Red LED OFF Red LED ON Red LED OFF Red LED FLAS...

Page 6: ...stability strength or performance of the machine must also be approved by the manufacturer recorded and include machine inspection and testing Never attach pipe racks material lifting devices or make...

Page 7: ...pothole guards are blocked DATE INSPECTED BY SECTION 3 MAINTENANCE CHECKLISTS 3 1 PRE START INSPECTION CHECKLIST MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 12 3 2 PRE DELIVERY ANNUAL FREQUENT...

Page 8: ...SECTION 4 TECHNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 14 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 15...

Page 9: ...4 2 ELECTRICAL SCHEMATIC WS 129 20 201 50 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 16 SECTION 4 TECHNICAL REFERENCES 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3...

Page 10: ...is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B s...

Page 11: ...230 SUPO 678 REV B 20 SECTION 5 WIRING DIAGRAMS 76 0 0 0 0 2 1 83 3803 5 6 592 5 3803 0 3803 1 678 5 21752 0 526 7 5 0 5 9 5 0 526 7 5 9 0 32 5 6 7 8 5 7 1 7 1 7 3 3 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKI...

Page 12: ...2 1 1 5 2 LOWER CONTROLS WIRING DIAGRAM Part No WD 129 21 206 50 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 22 SECTION 5 WIRING DIAGRAMS 1 2850 7 5 12 12 6 7 62 7 835 7 03 62 2 11 7 216 DW 76...

Page 13: ...3 57 180 5 6 5 72 5 1 6 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 24 SECTION 5 WIRING DIAGRAMS 67 5 5 7 5 9 8 6 1 5 1 6 9 25 1 6 75 1 5 6 75 287 2 67 8 5 5 1 25 1 5 5 5 7 1 6 25 1 5 1 6 XVWRP...

Page 14: ...N 6 TROUBLESHOOTING FLOWCHARTS 6 1 MAIN POWER SAFETY CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 26 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV...

Page 15: ...SECTION 6 TROUBLESHOOTING FLOWCHARTS 6 2 DRIVE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 28 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 29...

Page 16: ...ECTION 6 TROUBLESHOOTING FLOWCHARTS 6 3 ELEVATE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 30 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 31...

Page 17: ...SECTION 6 TROUBLESHOOTING FLOWCHARTS 6 4 LOWER CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 32 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 33...

Page 18: ...IFT CTL HB MID 129 21 227 50 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515 IEC C13 36 ELEC 639 3 CTL ASM LWR 129 21 206 50 CTL ASM LWR 129 21 256 50 CTL ASM UPR 129 21 24...

Page 19: ...EDIES a Exclusive Repair or Replace Remedy The Company s sole obligation and Buyer s exclusive remedy with respect to any defect in the Product SECTION 8 WARRANTY MAINTENANCE TROUBLESHOOTING HB 1230 S...

Page 20: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 38 NOTES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 39...

Page 21: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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