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SECTION 7 | PARTS 

USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS.  USE OF NON-OEM PARTS WILL VOID 

WARRANTY.

REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY 

FUNCTION OF THE UNIT:  BATTERY (ELEC-047-5), HYDRAULIC CYLINDER (129-21-002-90-K), CONTROL 

BOARD (129-21-227-50), AND ALL STRUCTURAL COMPONENTS.

Refer to the Hy-Brid Lifts Operation and Safety Manual for decal part numbers and locations.  

In addition to the decals listed in the Operation and Safety Manual, a partial list of replacement parts .  These 
represent current model revisions.  A full parts manual, part# SUPO-684 is available from Hy-Brid Lifts.

Refer to our website, www.hybridlifts.com for more complete part listings and earlier revisions. Several parts are 
model-, serial number-, or manufacture date-specific. Contact your dealer for replacement part availability and 
pricing. 

MAINTENANCE & TROUBLESHOOTING
HB-1230

SUPO-678

REV B

34

SECTION 7 | PARTS DIAGRAMS 

Description

Part Number

Notes

ALARM, CONTINUOUS

ELEC-635-4

BOARD,DRIVE/LIFT CTL HB-MID

129-21-227-50

BUTTON,PUSH/PULL RED E-STOP

ELEC-071-KIT

CHARGER,24V

ELEC-747

CORD,NEMA 515/IEC C13,36

ELEC-639-3

CTL,ASM LWR

129-21-206-50

CTL,ASM LWR

129-21-256-50

CTL,ASM UPR

129-21-249-50

CTL,WIRE HARNESS MAIN HB-1230

129-21-007-50

DECALS,HB-1230 S2 ANSI

129-21-212-50-K

DECALS,HB-1230 S3 ANSI

129-21-312-50-K

DRIVE MOTOR,24VELE,HB DUM

ELEC-626-5A-KIT

GREY/YEL LEADS

DRIVE MOTOR,24VELE,HB DUM

ELEC-626-5B-KIT

BLUE/VIOLET LEADS

DRIVE MOTOR,BRAKE

ELEC-627-5L

DRIVE MOTOR,BRAKE

ELEC-627-5R

HYDRAULIC OIL

HYDR-032

Not available as a replacement part.  
Replace with Flomite #150, Dexron 
II,  Mobil-DTE 2 or equivalent.

KEY,SPARE

ELEC-073EKEY

MANUAL BOX

HARD-603

METER,HOUR

ELEC-610-2

METER,VOLT,24V

ELEC-610-4

ORING,0.25 X 5

HARD-606-2

SWITCH KNOB,MASTER 
DISCONNECT

ELEC-633-5

SWITCH,KEY,3-POS MAINTAINED

ELEC-073D-KIT

SWITCH,LIMIT,LVR MICRO

ELEC-627-6

SWITCH,LIMIT,ROT LVR,NO/NC PO

ELEC-123-5

SWITCH,MASTER DISCONNECT

ELEC-633-4

SWITCH,ROCKER DPDT

ELEC-133B

SWITCH,ROTARY MAINTAINED

ELEC-002C-KIT

WHL,12X4 NM RUBBER W/HUB

WHEE-618-KIT

WHL,8X2,GREY NM RUBBER

WHEE-706-KIT

ASM,SCISSOR CYL HB12-ANSI

129-21-002-90-K

MANUAL,PARTS HBMD S3

SUPO-684

MAINTENANCE & TROUBLESHOOTING
HB-1230

SUPO-678

REV B

35

Summary of Contents for Hy-Brid Lifts HB-1230

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 678 REV B HB 1230 SERIES III...

Page 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Page 3: ...IST 12 3 2 PRE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 13 SECTION 4 TECHNICAL REFERENCES 14 4 1 HYDRAULIC SCHEMATIC 14 4 2 ELECTRICAL SCHEMATIC WS 129 20 201 50 16 4 3 CONTROL BOARD DIAGNOSTIC 1...

Page 4: ...i ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE MAINTENANCE TROU...

Page 5: ...Display DO NOT OPERATE UNIT WHILE CHARGING DO NOT DISABLE CHARGER INTERLOCK Power Power Power Power Green LED ON Green LED ON Green LED ON Green LED ON Red LED OFF Red LED ON Red LED OFF Red LED FLAS...

Page 6: ...stability strength or performance of the machine must also be approved by the manufacturer recorded and include machine inspection and testing Never attach pipe racks material lifting devices or make...

Page 7: ...pothole guards are blocked DATE INSPECTED BY SECTION 3 MAINTENANCE CHECKLISTS 3 1 PRE START INSPECTION CHECKLIST MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 12 3 2 PRE DELIVERY ANNUAL FREQUENT...

Page 8: ...SECTION 4 TECHNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 14 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 15...

Page 9: ...4 2 ELECTRICAL SCHEMATIC WS 129 20 201 50 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 16 SECTION 4 TECHNICAL REFERENCES 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3...

Page 10: ...is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B s...

Page 11: ...230 SUPO 678 REV B 20 SECTION 5 WIRING DIAGRAMS 76 0 0 0 0 2 1 83 3803 5 6 592 5 3803 0 3803 1 678 5 21752 0 526 7 5 0 5 9 5 0 526 7 5 9 0 32 5 6 7 8 5 7 1 7 1 7 3 3 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKI...

Page 12: ...2 1 1 5 2 LOWER CONTROLS WIRING DIAGRAM Part No WD 129 21 206 50 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 22 SECTION 5 WIRING DIAGRAMS 1 2850 7 5 12 12 6 7 62 7 835 7 03 62 2 11 7 216 DW 76...

Page 13: ...3 57 180 5 6 5 72 5 1 6 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 24 SECTION 5 WIRING DIAGRAMS 67 5 5 7 5 9 8 6 1 5 1 6 9 25 1 6 75 1 5 6 75 287 2 67 8 5 5 1 25 1 5 5 5 7 1 6 25 1 5 1 6 XVWRP...

Page 14: ...N 6 TROUBLESHOOTING FLOWCHARTS 6 1 MAIN POWER SAFETY CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 26 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV...

Page 15: ...SECTION 6 TROUBLESHOOTING FLOWCHARTS 6 2 DRIVE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 28 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 29...

Page 16: ...ECTION 6 TROUBLESHOOTING FLOWCHARTS 6 3 ELEVATE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 30 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 31...

Page 17: ...SECTION 6 TROUBLESHOOTING FLOWCHARTS 6 4 LOWER CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 32 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 33...

Page 18: ...IFT CTL HB MID 129 21 227 50 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515 IEC C13 36 ELEC 639 3 CTL ASM LWR 129 21 206 50 CTL ASM LWR 129 21 256 50 CTL ASM UPR 129 21 24...

Page 19: ...EDIES a Exclusive Repair or Replace Remedy The Company s sole obligation and Buyer s exclusive remedy with respect to any defect in the Product SECTION 8 WARRANTY MAINTENANCE TROUBLESHOOTING HB 1230 S...

Page 20: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 38 NOTES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 39...

Page 21: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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