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NOTES

MAINTENANCE & TROUBLESHOOTING
HB-1230

SUPO-678

REV B

2

If there is a question about application 

and/or operation, contact:

Custom Equipment, LLC

2647 Hwy 175

Richfield, WI 53076

U.S.A.

P: +1-262-644-1300

F: +1-262-644-1320

www.hybridlifts.com

FOREWORD

Original instructions written in English

The purpose of this Maintenance Manual is to provide qualifi ed service personnel with information for servicing and 
maintaining Hy-Brid Lifts.  All information in this manual must be read and understood before any attempt is made 
to service this machine.  

The operation and safety manual is considered a part of the work platform and contains instructions and operating 
procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift.  Users must read and 
understand all information in the Safety and Operations Manual before operation.

THE OPERATION AND SAFETY MANUAL MUST 

BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE.

• 

The user/operator should not accept operating responsibility until the manual has been read and understood as 
well as having operated the lift under supervision of an experienced and qualifi ed operator.

• 

Because the manufacturer has no direct control over machine application and operation, proper safety 
practices are the responsibility of the user and all operating personnel.

ANY MODIFICATION ON THIS MACHINE WITH

OUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTURER IS PROHIBITED.

DANGER

WARNING

MAINTENANCE & TROUBLESHOOTING
HB-1230

SUPO-678

REV B

3

Summary of Contents for Hy-Brid Lifts HB-1230

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 678 REV B HB 1230 SERIES III...

Page 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Page 3: ...IST 12 3 2 PRE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 13 SECTION 4 TECHNICAL REFERENCES 14 4 1 HYDRAULIC SCHEMATIC 14 4 2 ELECTRICAL SCHEMATIC WS 129 20 201 50 16 4 3 CONTROL BOARD DIAGNOSTIC 1...

Page 4: ...i ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE MAINTENANCE TROU...

Page 5: ...Display DO NOT OPERATE UNIT WHILE CHARGING DO NOT DISABLE CHARGER INTERLOCK Power Power Power Power Green LED ON Green LED ON Green LED ON Green LED ON Red LED OFF Red LED ON Red LED OFF Red LED FLAS...

Page 6: ...stability strength or performance of the machine must also be approved by the manufacturer recorded and include machine inspection and testing Never attach pipe racks material lifting devices or make...

Page 7: ...pothole guards are blocked DATE INSPECTED BY SECTION 3 MAINTENANCE CHECKLISTS 3 1 PRE START INSPECTION CHECKLIST MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 12 3 2 PRE DELIVERY ANNUAL FREQUENT...

Page 8: ...SECTION 4 TECHNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 14 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 15...

Page 9: ...4 2 ELECTRICAL SCHEMATIC WS 129 20 201 50 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 16 SECTION 4 TECHNICAL REFERENCES 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3...

Page 10: ...is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B s...

Page 11: ...230 SUPO 678 REV B 20 SECTION 5 WIRING DIAGRAMS 76 0 0 0 0 2 1 83 3803 5 6 592 5 3803 0 3803 1 678 5 21752 0 526 7 5 0 5 9 5 0 526 7 5 9 0 32 5 6 7 8 5 7 1 7 1 7 3 3 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKI...

Page 12: ...2 1 1 5 2 LOWER CONTROLS WIRING DIAGRAM Part No WD 129 21 206 50 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 22 SECTION 5 WIRING DIAGRAMS 1 2850 7 5 12 12 6 7 62 7 835 7 03 62 2 11 7 216 DW 76...

Page 13: ...3 57 180 5 6 5 72 5 1 6 MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 24 SECTION 5 WIRING DIAGRAMS 67 5 5 7 5 9 8 6 1 5 1 6 9 25 1 6 75 1 5 6 75 287 2 67 8 5 5 1 25 1 5 5 5 7 1 6 25 1 5 1 6 XVWRP...

Page 14: ...N 6 TROUBLESHOOTING FLOWCHARTS 6 1 MAIN POWER SAFETY CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 26 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV...

Page 15: ...SECTION 6 TROUBLESHOOTING FLOWCHARTS 6 2 DRIVE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 28 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 29...

Page 16: ...ECTION 6 TROUBLESHOOTING FLOWCHARTS 6 3 ELEVATE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 30 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 31...

Page 17: ...SECTION 6 TROUBLESHOOTING FLOWCHARTS 6 4 LOWER CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 32 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 33...

Page 18: ...IFT CTL HB MID 129 21 227 50 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515 IEC C13 36 ELEC 639 3 CTL ASM LWR 129 21 206 50 CTL ASM LWR 129 21 256 50 CTL ASM UPR 129 21 24...

Page 19: ...EDIES a Exclusive Repair or Replace Remedy The Company s sole obligation and Buyer s exclusive remedy with respect to any defect in the Product SECTION 8 WARRANTY MAINTENANCE TROUBLESHOOTING HB 1230 S...

Page 20: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 38 NOTES MAINTENANCE TROUBLESHOOTING HB 1230 SUPO 678 REV B 39...

Page 21: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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