Custom Crimp CC200 Operator'S Manual Download

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CC200 / CC400

General Production Hose Crimper

SAFETY PRECAUTIONS

•

READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.

•

CRIMPER CC200 CAN PRODUCE 340 TONS OF CRIMPING FORCE.

•

CRIMPER CC400 CAN PRODUCE 265 TONS OF CRIMPING FORCE.

•

KEEP BOTH HANDS AWAY FROM PINCH POINTS.

•

CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS

AND CRIMP MEASUREMENTS.

•

ALWAYS WEAR EYE PROTECTION.

SAFETY PRECAUTIONS

Summary of Contents for CC200

Page 1: ...minimum maintenance Micrometer style adjustment permits crimping a wide variety of hose and fittings Th Th Th The e e CC CC CC CC CC20 20 20 20 200 0 0 0 0 S S Se Se Se i ri ri ries es es h h h hos os...

Page 2: ...PARTS BEFORE USING CRIMPER CRIMPER CC200 CAN PRODUCE 340 TONS OF CRIMPING FORCE CRIMPER CC400 CAN PRODUCE 265 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MA...

Page 3: ...MAINTENANCE 5 DIE SET UP INSTALLATION 6 HYDRAULIC DIE INSTALLATION 7 AccuStopTM COUPLING STOP 8 CRIMPING CALIBRATION 9 TROUBLESHOOTING 10 CC200 CC400 CRIMPERS REPLACEMENT ACCESSORIES 11 COMPONENT PAR...

Page 4: ...ydraulic Oil Built in die storage panel keeps frequently used die sets readily available Power Switch Metric Micrometer Style Adjustment Manual Back Stop CC200 Hydraulic Hose Crimper CC400 Hydraulic H...

Page 5: ...the correct direction Check the oil level in the sight glass on the rear of the crimper 8 U S gallons of ISO 46 hydraulic oil are required to completely refill the tank Oil can be drained from either...

Page 6: ...r dies to the full open position as shown in photo A or to the position where the die removal tool can be inserted to release the retaining spring Insert the die removal tool in the release hole to re...

Page 7: ...uds of the Hydraulic Dies with the holes in the Adapter Dies and SLOWLY close the crimper head on the die set as shown in photo C Bring the crimper head to a fully closed position as shown in photo D...

Page 8: ...iameters as required With the crimper in the MANUAL mode bring the dies to a fully closed position Loosen the Coupling Stop Clamp and position the Coupling Stop against the back face of the dies Slide...

Page 9: ...d press and hold the foot switch until the crimper shuts off If the AccuStopTM coupling stop is being used make settings according to instructions Check the finished crimp diameter with calipers to be...

Page 10: ...is protected by a thermal overload relay If the relay trips after resetting it from the master pow er switch call for technical service PROBLEM MOTOR RUNS BUT FOOT SWITCH WILL NOT OPERATE Power to the...

Page 11: ...bricant 3 oz mini grease tube P N 103887 CRIMPX Die Lubricant 14 oz large grease tube P N 103888 Foot Pedal Assembly P N 104118 99mm Quick Change Tool P N 102571 Crimper Stand 16 Station Die Holders P...

Page 12: ...Die Panel 102946 5 5 99MM Die Holder 101242 6 5 84MM Die Holder 101243 6 20 1 4 20 x 3 8 SHCS 91251A535 7 4 1 4 20 x 1 2 BHCS 91255A537 8 1 Electrical Box Assembly 103053 9 4 1 4 20 x 1 2 SHFCS 92323A...

Page 13: ...90675A029 3 10 103057 2303 Manual Starter with Overload 230V 3Ph BM3RHB 016 1 11 103057 2301 Manual Starter with Overload 230V 1Ph BM3RHB 032 1 CC 150 200 400 Electrical Box 103053 ITEM PART NUMBER DE...

Page 14: ...ng Spider Insert 101543 03 8 1 8cc Gear Pump 101713 9 1 11cc Gear Pump 101542 10 1 14cc Gear Pump 102992 11 2 3 8 Washer 98023A31 12 2 3 8 Lock Washer 91102A031 13 2 3 8 16 x 1 1 4 Bolt 92865A626 14 1...

Page 15: ...er Item 1 Die Panel 101244 1 2 End Panel 101246 2 16 5 16 Flat Washer 90108A030 3 8 5 16 Lock Washer 91102A030 4 8 5 16 18 X 1 Hex Bolt 92865A581 5 8 5 16 18 Hex Nut 95462A030 6 1 CC Crimper Table Top...

Page 16: ...c product to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomC...

Page 17: ...400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com See the complete line of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com CUSTOMCR...

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Custom Crimp CC200, Operator'S Manual

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