Cushman BELLHOP 2, Owner'S Manual And Service Manual

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Owner’s Manual and Service Guide
Page iv
TA B L E O F C O N T E N T S
TIRE INSPECTION ............................................................................................................................................15
FOUR CYCLE ENGINE ............................................................................................................ 15
ENGINE SPECIFICATIONS ...............................................................................................................................15
ENGINE DESCRIPTION ....................................................................................................................................15
CHECKING OIL LEVEL ......................................................................................................................................15
Fig. 16 Clean Entire Dipstick.................................................................................................................15
Fig. 17 Check Oil Level on Dipstick ......................................................................................................15
CHANGING THE OIL .........................................................................................................................................15
Fig. 18 Oil Viscosity Chart.....................................................................................................................16
Fig. 19 Cleaning Top of Engine ............................................................................................................16
Fig. 20 Remove Oil Filter ......................................................................................................................16
Fig. 21 Inspect Oil Filter ........................................................................................................................16
Fig. 22 Oil Drain Plug............................................................................................................................17
Fig. 23 Add Engine Oil .............................................................................................................17
STARTER/GENERATOR BELT TENSION ........................................................................................................17
Fig. 24 Check Belt Tension with Guage................................................................................................18
Fig. 25 Check Belt Tension Manually ...................................................................................................18
Fig. 26 Adjust Belt Tension ...................................................................................................................18
ADJUSTING THE BELT .....................................................................................................................................18
BATTERY CLEANING ........................................................................................................................................18
Fig. 27 Preparing Acid Neutralizing Solution ........................................................................................19
Fig. 28 Typical Brake Performance Test...............................................................................................19
BRAKES .............................................................................................................................................................19
PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ..................................................................................19
AIR INTAKE AND COOLING FINS ....................................................................................................................20
Fig. 29 Cleaning Cooling System with Air.............................................................................................20
REAR AXLE........................................................................................................................................................20
CHECKING THE LUBRICANT LEVEL ...............................................................................................................20
AIR CLEANER INSPECTION AND REPLACEMENT ........................................................................................20
Fig. 30 Add, Check and Drain Rear Axle Lubricant ..............................................................................21
Fig. 31 Air Cleaner ................................................................................................................................21
LUBRICATION....................................................................................................................................................23
Fig. 32 Lubrication Points .....................................................................................................................21
SPARK PLUGS ..................................................................................................................................................22
Fig. 33 Gapping the Spark Plug...............................................................................................22
DIRECTION SELECTOR....................................................................................................................................22
PROLONGED STORAGE ..................................................................................................................................22
HARDWARE .......................................................................................................................................................23
Fig. 34 Torque Specifications and Bolt Grades ....................................................................................23
CAPACITIES AND REPLACEMENT PARTS .....................................................................................................24
Fig. 35 Capacities and Replacement Parts...........................................................................................24
GENERAL SPECIFICATIONS .................................................................................................. 27
BELLHOP 2 GASOLINE POWERED CARGO CARRIER .................................................................................28
BELLHOP 4 GASOLINE POWERED PERSONNEL / CARGO CARRIER ........................................................29
BELLHOP 6 GASOLINE POWERED PERSONNEL CARRIER ........................................................................30
Fig. 36 Vehicle Dimensions .................................................................................................................31
Fig. 37 Vehicle Dimensions Continued .................................................................................................32
Fig. 38 Vehicle Dimensions and Incline Specifications.........................................................................33
Fig. 39 Turning Clearance Diameter & Intersecting Isle Clearance......................................................34
VEHICLE WARRANTIES .......................................................................................................... 37
(U.S. AND CANADA) .........................................................................................................................................38
VEHICLE WARRANTIES FEDERAL 2006 ........................................................................................................39
VEHICLE WARRANTIES CALIFORNIA 2006 ....................................................................................................41
DECLARATION OF CONFORMITY ......................................................................................... 43
LABELS AND PICTOGRAMS .................................................................................APPENDIX A