OPERATION AND SERVICE INFORMATION
Page 14
Owner’s Manual and Service Guide
Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
FRONT SPRINGS
9
Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT
9
Check for unusual tire wear, align if required
PARK BRAKE
9
Check for bent/binding linkage rod
9
Check for damage or wear to latch arm or catch bracket
Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE
LATCH
REAR SHOCK ABSORBERS
9
Check for oil leakage, loose mounting hardware
ENGINE ELECTRICAL SYSTEM
9
Check coil/spark plug wires for cracks/loose connections
FUEL SYSTEM
9
Check for leaks at tank, cap, system lines, filters, pump, carburetor
9
Check system lines for cracks/deterioration
THROTTLE/GOVERNOR LINKAGE
9
Check operation and governed speed
HARDWARE AND FASTENERS
9
Check for loose or missing hardware and components
Tighten or replace missing hardware
SEMI-ANNUAL - 125 HOURS
(includes items listed in previous tables & the following)
BATTERY
Clean battery & terminals
DIRECTION SELECTOR
9
Check for wear and smooth movement (lubricate shaft with light oil if required)
9
Check shift cable spring length at rear axle
KING PINS
9
Check for excessive play and tightness of retaining nuts
STEERING ASSEMBLY
9
Check bellows and pinion seal for damage or grease leakage
RACK END BALL JOINT
Lubricate, use wheel bearing grease
REAR AXLE
9
Check for unusual noise and loose or missing mounting hardware
AIR FILTER ELEMENT
9
Check filter element, clean/replace as required
OIL FILTER
S
Replace (at oil change)
ENGINE OIL
S
Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil,
DO NOT OVERFILL
DRIVE BELT
9
Check for cracks, fraying and excessive wear
ANNUAL - 250-300 HOURS
(includes items listed in previous tables & the following)
FRONT WHEEL BEARINGS
9
Check and adjust as required, see Technician’s Repair and Service Manual
REAR AXLE
9
Check lubricant, add lubricant (Ref Fig. 30 on page 21) as required
SERVICE BRAKES
(HYDRAULIC BRKES)
Clean and adjust, see Technician’s Repair and Service Manual
9
Check brake shoe linings, see Technician’s Repair and Service Manual
9
Check brake fluid
FUEL FILTER
S
Replace
SPARK PLUG
S
Replace, gap new plug
(Ref. Capacities and Replacement Parts on page 24)
MUFFLER/EXHAUST
9
Check mounting hardware; check for leaks at head and muffler gaskets
VALVES
9
Check cold (intake/exhaust) per Technician’s Repair and Service Manual
500 HOURS
(includes items listed in previous tables & the following)
CARBURETOR
Clean
CYLINDER HEAD AND PISTON
Remove carbon from cylinder head and piston
9
Check valve seats for carbon buildup and clean as required
Fig. 15 Periodic Service Schedule
Summary of Contents for BELLHOP 2
Page 10: ...Owner s Manual and Service Guide Page viii SAFETY INFORMATION NOTES...
Page 22: ...Owner s Manual and Service Guide Page xx SAFETY INFORMATION NOTES...
Page 49: ...Page 27 Owner s Manual and Service Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...
Page 57: ...Page 35 Owner s Manual and Service Guide GENERAL SPECIFICATIONS NOTES...
Page 58: ...Page 36 Owner s Manual and Service Guide GENERAL SPECIFICATIONS NOTES...
Page 59: ...Page 37 Owner s Manual and Service Guide VEHICLE WARRANTIES VEHICLE WARRANTIES...
Page 67: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...
