Cumberland SUPER-SAVER XL HH-SS-225-XL Owner'S Manual Download Page 32

Page: 32 / 32

Part No. 4801-5188 Rev 3-2016

Super-Saver XL Heater

– Australian Model

Page

of 32

PARTS LIST

When Ordering Service Parts, Please Reference Model Number And Gas Type.

Ref.

Number

Description

Ref.

Number

Description

3005-0107

High Limit Thermo-Disc 160°C
(320°F)

3001-2862

Toggle Switch

3002-6010

Electrode DSI

0408-6673

Mounting Bracket

3003-3004

Flame Sense Probe

3001-6003

Push Button Switch

1041-2426

¼ x 2-½ Pipe Nipple

0409-11756

Fab Br 3/4-14 TPI Heater
Adapter AGA

1009-1500

½ x ½ Brass Ball Valve

3017-5090

Motor, 1/3 Hp, 230v

1041-1488

½ Close Pipe Nipple

1021-1496

½ Pipe Plug

3591-2264

Control Module Pektron DSI

1041-1491

½ x 2 Pipe Nipple

3001-2862

Single-Pole Throw (On/Off)

3591-2265

Control Module Pactrol DSI

3001-1740

Sail Switch

6401-1318

Blower Wheel

Printed in the USA

CN-327034

Summary of Contents for SUPER-SAVER XL HH-SS-225-XL

Page 1: ...eur de gaz 1 Ouvrez les fenetres 2 Ne touchez pas aux interrupteurs electriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz FOR YOUR SAFETY Do not store or use gasoline...

Page 2: ...ser Instructions 13 6 1 Start Up 13 6 2 Normal Operation 13 6 3 Normal Shut down 13 6 4 Emergency Shut down 13 7 Gas Air Requirements 14 8 Conversion To Other Gases 15 8 1 Tools Required 15 8 2 Orific...

Page 3: ...rranty Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED...

Page 4: ...red after the gas conversion Natural Gas Maximum 50 mbar 5 0 kPa and minimum 11 3 mbar 1 13 kPa inlet gas pressure acceptable at heater input Burner manifold pressure 6 8 mbar 68 kPa at maximum input...

Page 5: ...mmended by the instructions Never use the heater in spaces which contain or may contain volatile airborne combustibles or products such as gasoline solvents paint thinner dust particles or unknown che...

Page 6: ...time if power is connected 9 Heater is not recommended for heating human living quarters 10 Not to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume a...

Page 7: ...vident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the heater being put into operation The replacement hose assembly shall be that specified by the manufacturer...

Page 8: ...ail A 5 If additional support is needed add support by fastening two 2 x 4 boards on outside of wall where heater support brackets are to be positioned The two 2 x 4 boards are to be fastened to studs...

Page 9: ...kit 3 Door cover included with OSM kit 4 Mounting brace included with OSM kit 5 Gas shutoff valve included with heater 6 Thru wall extension duct included with OSM kit 7 Dual flare duct Use T duct inc...

Page 10: ...egulator to the Hi Pressure Line A at outside of building Connect flexible hose B to low pressure end of regulator with special brass coupling See Section 2 for Universal LP and natural gas requiremen...

Page 11: ...Be sure to check all connections for leaks with a Gas Leak Testing solution soap and water work well Check to see if gas ball valve knob is in the ON position If not turn counter clockwise until knob...

Page 12: ...tes a call for heat 1 Route the power cable customer supplied through the metal cabinet grommet Refer to Figure 5 2 Assemble the black cable fitting and supplied fitting nut to the control box and tig...

Page 13: ...HEATER FAILS TO IGNITE REFER TO TROUBLE SHOOTING GUIDE IF A PROBLEM CAN NOT BE RESOLVED USING THE TROUBLESHOOTING GUIDE CONTACT THE LOCAL DEALER OR INSTALLER Adjust thermostat to desired house tempera...

Page 14: ...ls in Table 1 below do not take into account CO2 and humidity control for the livestock in the building and should be applied in addition to these 2 Ventilation may be achieved by means of natural ven...

Page 15: ...Super Saver XL Heater Australian Model Page 15 of 32 8 Conversion To Other Gases 8 1 Tools Required Adjustable Wrench Pipe Wrench Pipe Sealant Gas Leak Testing Solution Orifice Burner Gas Valve Ball...

Page 16: ...hnician Qualified Gas Technician Use Only 1 Turn the On Off switch Refer to Figure 5 located on the heater control panel to the OFF position 2 Disconnect heater from the power source 3 Turn the Ball V...

Page 17: ...main gas supply ON 17 Turn the Ball Valve to the ON position 18 Check for gas leaks A soap and water mixture works well Allow all areas to completely dry 19 Connect the heater to the power source 20 T...

Page 18: ...Gas Acceptable Pressures label must be covered by the new Acceptable Pressures label Next ONLY the bottom section of the model number electrical data information label will be covered for reflecting t...

Page 19: ...Part No 4801 5188 Rev 3 2016 Super Saver XL Heater Australian Model Page 19 of 32 COMPONENT AND WIRING DIAGRAM 230 Volts A C 50 Hz Single Phase 9 Component And Wiring Diagram...

Page 20: ...Part No 4801 5188 Rev 3 2016 Super Saver XL Heater Australian Model Page 20 of 32 LADDER TYPE SCHEMATIC DIAGRAM 230 Volts A C 50 Hz Single Phase 10 Ladder Type Schematic Diagram...

Page 21: ...three visual indicators listed below will help determine if system is operating properly The igniter will be sparking The main burner flame will ignite The main burner flame will continue to burn aft...

Page 22: ...ater to operation and read pressure gauge 6 If necessary adjust pressure regulator on gas control valve to the acceptable manifold pressure found on rating plate and page 1 of owner s manual 7 Remove...

Page 23: ...ss L N Is control module in lockout Has the unit been overheated Check wiring between terminal block and module Press Reset button Press thermal switch reset button above burner Disconnect igniter wir...

Page 24: ...then energize system Restore gas supply at manufacturer s recommendation Is gas present at manufacturer s recommendation before entering gas valve Press reset button Is module in lock out With system...

Page 25: ...rod with the steel wool or emery cloth then reinstall Replace sensor Energize system and check for proper operation Is input ground wired to burner ground Connect ground wiring Does igniter turn off...

Page 26: ...ne as in Arbitrary Piping System diagram 1 Refer to the pipe sections labeled in Arbitrary Piping System diagram below 2 Determine the HVR value of each pipe section of the system 3 Determine ELOP Len...

Page 27: ...in 3 6 9 12 15 18 21 24 27 31 46 60 75 90 12 7 5 15 8 622 51 35 28 24 22 19 18 17 15 14 12 10 8 7 19 1 75 20 9 824 106 73 59 50 44 40 37 35 32 30 25 21 17 16 25 4 1 26 7 1 05 199 138 110 94 84 76 70...

Page 28: ...Rev 3 2016 Super Saver XL Heater Australian Model Page 28 of 32 13 Parts Assemblies 3005 0107 Thermostat Disk 1007 1614 Strain Relief 0404 2358 Cord Support Bracket 0404 6704 Base Bottom 3003 3004 Fl...

Page 29: ...1 Nipple 1 2x2 1009 1500 Ball Valve 1041 1488 Nipple 1021 1500 Pipe Fitting T 1021 1496 Pipe Fitting Plug Refer to Model No for Orifice type 0408 8089 DSI Igniter Brkt 1021 1495 Pipe Fitting to reduce...

Page 30: ...1 1318 Blower Wheel 0408 6673 Motor Mount Plate 3017 5090 Motor 3001 1740 Sail Switch ONLY 6401 4589 Covered Sail Switch Assy 3001 2862 Toggle Switch 3001 6003 Pushbutton Switch Control Modules 3591 2...

Page 31: ...Part No 4801 5188 Rev 3 2016 Super Saver XL Heater Australian Model Page 31 of 32 6401 4589 Covered Sail Switch Complete Assy 3001 1740 Sail Switch ONLY...

Page 32: ...08 6673 Mounting Bracket 3003 3004 Flame Sense Probe 3001 6003 Push Button Switch 1041 2426 x 2 Pipe Nipple 0409 11756 Fab Br 3 4 14 TPI Heater Adapter AGA 1009 1500 x Brass Ball Valve 3017 5090 Motor...

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