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PNEG-1502

 54" Galvanized Butterfly Fan

19

5. Operation and Maintenance

Start-Up and Operation of the Butterfly Fan

1. With the fan de-energized, rotate the prop by turning the fan pulley, look for clearance between 

the prop tip and the housing. Replace all guards and check all fasteners to ensure they are tight. 
When satisfied, energize the fan and make note of direction of rotation. The prop should turn 
counterclockwise when viewed from inside the house and the butterfly flaps should open completely. 
They are designed to stay open during fan operation and close when the fan is de-energized. 
If the prop is turning backwards, the flaps will not open. If this is the case, refer back to 

Figure 3J on 

Page 15

 and switch the black and red wires as noted after de-energizing the fan. Re-check the 

operation and when satisfied the fan is operating properly, follow the instructions below. 

2. Write down the date that the Butterfly Fan went into service and follow the maintenance schedule as 

listed below:

a. Check the belt, pulleys and the bearings after every two (2) months of service. The belt tensioner 

should be positioned between the 2

nd

 and the 3

rd

 notch as indicated by the mark on the body of 

the tensioner. Under tensioning will result in belt slippage, over tensioning will lead to premature 
belt and bearing failure.

b. The motor and shaft bearings are lubricated at the factory. The motor bearings should never 

require lubrication over the life of the fan. Pillow block bearings should be re-lubricated every 
30 operating days and/or after each wash down cycle with three (3) shots of grease or until 
fresh grease is seen purging past seal. Lithium or lithium-complex based #2 NLGI grease must 
be used. Other types of grease are incompatible with the factory lubricant and will damage 
the bearing.

Incompatible grease or lack of service will void bearing warranty.

 

3. When cleaning the fans, 

Do Not Spray

 bearings, tensioner or motor directly with a pressure washer 

as this 

Will

 lead to premature failure of these components. After cleaning the fan, simply wipe these 

parts with a clean rag to remove dirt and debris. Failure to follow these instructions will void the 
warranty on these components.

DANGER

Disconnect and lock out all power sources before servicing equipment.

CAUTION

DO NOT use a pneumatic or powered grease gun.

Summary of Contents for G54CBF16GA

Page 1: ...PNEG 1502 54 Galvanized Butterfly Fan Model G54CBF16GA Installation and Operation Manual PNEG 1502 Date 05 08 14...

Page 2: ...n FEATURES 31800 CFM 22 6 CFM W 0 05 S P One year warranty on parts Shutterless operation No shutters to clean Consistent airflow through flock growout Easy assembly and maintenance On site service an...

Page 3: ...an on a Vertical Plane 11 Tabbed Cone Panel Assembly 12 Butterfly Assembly 14 Grill Guard Assembly 15 Inlet Grill Assembly 16 Motor Mounting Instructions Single Crated Fans Only 17 Chapter 4 Wiring 18...

Page 4: ...ns Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used...

Page 5: ...applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made Install and Operate Electrical Equipment Prope...

Page 6: ...job Remove all jewelry Tie long hair up and back Wear safety glasses at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel to...

Page 7: ...to dangerous situations This fan is not designed for use in atmospheres where the risk of explosion is foreseen Such environments may include enclosed areas of high dust concentrations gas vapors and...

Page 8: ...e should also be an alarm system on at least one cooling stage For connection requirements refer to the diagram on the motor nameplate as well as information enclosed with the fan control being used F...

Page 9: ...f the fan housing WARNING SHEAR POINT Keep hands clear of moving parts Do not operate with guard removed Disconnect and lockout power before servicing DC 995 GSI Group Inc 217 226 4421 Lockout power b...

Page 10: ...is rigid and properly supported 2 When installing more than one fan while trying to maintain 60 centers it is necessary to use one 1 x 4 in the side framing The cone diameter is normally 65 in diamete...

Page 11: ...e housing and shims furring strips can be used be placed behind either the top or bottom mounting flanges until the fan is fully vertical See Figure 3C Once you confirm the fan is setting vertical in...

Page 12: ...o not tighten nuts See Figure 3E on Page 13 4 Once four 4 cone panels are assembled stand assembly up on large radius side See Figure 3D 5 Pull both ends together create a heart shape as shown in Figu...

Page 13: ...3 Installation PNEG 1502 54 Galvanized Butterfly Fan 13 Figure 3E Figure 3F Nuts on outside of cone assembly Cone strut angle...

Page 14: ...1 1 4 bolts and nuts to fasten the butterfly frame weldment to the panels Tighten the 1 4 nuts Attach the springs from the doors to the spring clip and push the flaps open and they should close automa...

Page 15: ...osition grill guard lining up attachment hoops with the holes in the cone panels at all positions Attach and tighten using the 5 16 x 3 4 bolts and 5 16 whiz nuts See Figure 3J Picture shown is with f...

Page 16: ...Using the black wire ties link the sides together using two 2 ties per corner See Figure 3K After pulling them tight clip off excess wire tie See Figure 3L Attach hanging hooks in corners as shown in...

Page 17: ...s on the same bracket Step 2 Loosen and remove all four 4 nuts and four 4 bolts shown in Figure 3O Step 3 Motor should now be free from bracket CAREFULLY rotate the motor 180 around on the motor plate...

Page 18: ...is is not the case switch the Red and Black wires Refer to wiring diagram on the side of the motor for correct wiring for 115V and 230V supply 3 Fans used to ventilate livestock buildings or other roo...

Page 19: ...onths of service The belt tensioner should be positioned between the 2nd and the 3rd notch as indicated by the mark on the body of the tensioner Under tensioning will result in belt slippage over tens...

Page 20: ...They can be a little different without any problems If they are significantly different contact your Cumberland distributor for more information 2 Is the noise coming from the bearings Lubricate per...

Page 21: ...PNEG 1502 54 Galvanized Butterfly Fan 21 NOTES...

Page 22: ...22 PNEG 1502 54 Galvanized Butterfly Fan 7 Parts List and Exploded Diagram Exploded Diagram 6 4 17 8 12 24 13 20 21 11 1 9 22 25 14 10 7 5 2 19 23 3 15 16 26 18...

Page 23: ...ly Fan Flap 54 Galvanized Fan 2 20 12 0457 Spring Clip Mounting 54 Butterfly Fan 2 21 12 0467 54 Galvanized Butterfly Fan Sub Assembly 1 22 12 0471 Top Cone Panel 54 Galvanized Butterfly Fan 1 23 12 0...

Page 24: ...efficiency models use motor part 15 0212 For 3 phase 50 Hz and 60 Hz models use motor part 15 0138 NOTE For high efficiency use motor pulley part 017 1422 9 AK30 For ultra efficiency use motor pulley...

Page 25: ...TS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth i...

Page 26: ...des and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510...

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