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10

01023052

The Culligan Process

Your Culligan water conditioner consists of 

three basic components, (A) the Control Valve, 

(B) the Mineral Tank, and (C) the Brine System.

A.  The exclusive Culligan control valve 

automatically performs a variety of 

tasks that are necessary for the proper 

operation of your water conditioner.  These 

tasks, commonly referred to as cycles 

or operating positions, are 

Service, 

Regeneration, 

and 

Brine Refill

.

1. 

Service: 

While the control valve is 

in the “Service cycle”, hard water is 

directed down through the column of 

Cullex

®

 resin where hardness minerals 

are removed from the water.  The 

softened water is then directed into 

your household plumbing lines.  The 

ability of the Cullex resin to remove 

hardness minerals needs to be periodically replenished; this is referred to as . . .

2. 

Regeneration: 

While the control valve is in the “Regeneration cycle”, water is first 

directed up through the column of Cullex resin to flush accumulated sediment out of the resin 

and down the drain.  Then, the regenerant brine solution is slowly drawn from the bottom of 

the salt storage tank of the Brine System and is directed down through the column of Cullex 

resin, restoring the ability of the resin to remove hardness minerals from your water supply.  

Once completed, the regeneration cycle is followed by . . .

3. 

Brine Refill: 

While the control valve is in the “Brine Refill cycle”, a predetermined amount 

of  water is directed to the salt storage tank of the Brine System so that additional salt can 

be dissolved to provide the brine solution that will be needed for the next regeneration 

cycle.

B.  The Mineral Tank contains the Cullex resin column, Cullsan

®

 underbedding, and an outlet 

manifold (the Culligan Municipal also includes carbon media for chlorine taste & odor 

reduction). The number of gallons of hard water that can be softened by the Cullex resin column 

before it needs regeneration is called the “capacity” of the resin column, and depends upon the 

amount of hardness minerals in each gallon of water (expressed as grains per gallon) and upon 

the amount of regenerant brine solution (expressed as pounds of salt) passed through the resin 

column during regeneration.

 

Your Culligan service person, taking into account the hardness of your water and the amount 

of softened water your household may reasonably expect to use each day, has carefully 

established how often the softener will regenerate and how much salt will be used for each 

regeneration.  This will ensure that all of your soft water needs will be fulfilled without using an 

excessive amount of salt.

C.  The Brine System consists of a salt storage container and hydraulic Dubl-Safe

 valve.  The salt 

storage container holds the salt that is used to make the regenerant brine solution.  The hydraulic 

Dubl-Safe valve limits the amount of water that is returned to the salt storage tank during the 

brine refill cycle.

 

Since a predetermined amount of salt is dissolved with each brine refill cycle, the salt must be 

periodically replenished in order to maintain efficient operation.  Your Culligan service person 

will be able to tell you about how often salt must be added to the salt storage container.

Summary of Contents for 10"

Page 1: ...Culligan High Efficiency Twin Automatic Water Softeners Owners Guide ...

Page 2: ...cted has been designed and engineered to provide years of service with a minimum of care and attention Some localities have corrosive water A water softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines fixtures or appliances If you suspect corrosion your Culligan Dealer has equipment to control the problem Sodium Information Water soft...

Page 3: ... 50 Performance Data Sheets Culligan High Efficiency Twin 9 Water Softener with Soft Minder Meter 52 Culligan High Efficiency Twin 9 Water Softener with Aqua Sensor Sensing Device 53 Culligan High Efficiency Twin 10 Water Softener with Soft Minder Meter 54 Culligan High Efficiency Twin 10 Water Softener with Aqua Sensor Sensing Device 55 Culligan High Efficiency Twin 12 Water Softener with Soft Mi...

Page 4: ... 375 lb 375 lb 375 lb 600 lb Rated Service Flow Pressure Drop 9 0 gpm 11 psi 9 4 gpm 12 psi 10 0 gpm 10 psi 10 6 gpm 11 psi Auxiliary Flow Rate4 10 8 gpm 15 psi 11 0 gpm 15 psi 12 6 gpm 15 psi 12 8 gpm 15 psi Total Hardness Maximum 75 gpg 99 gpg 99 gpg 99 gpg Total Iron Maximum 5 ppm Hardness to Iron Ratio Minimum 8 gpg to 1 ppm Operating Pressure 20 125 psi 138 862 kPa Operating Pressure Canada 2...

Page 5: ...pg to 1 ppm Operating Pressure 20 125 psi 138 862 kPa Operating Pressure Canada 20 90 psi 138 621 kPa Operating Temperature 33 120 F 0 49 C Electrical Requirements 24V 60 Hz Electrical Power Consumption Min Max 8 4 watts 21 6 watts Drain Flow Maximum6 2 5 gpm Recharge Time Average7 Recharge Water 78 minutes 67 minutes Consumption Average7 47 gallons 45 gallons 1 The efficiency rated dosage is only...

Page 6: ...nt could cause changes that may not be included in this publication Products manufactured and marked by Culligan International Company Culligan and its affiliates are protected by patents issued or pending in the United States and other countries Culligan reserves the right to change the specifications referred to in this literature at any time without prior notice Culligan Aqua Sensor Smart Contr...

Page 7: ... the hardness impurities are removed your soap can concentrate solely on washing People usually find that they can reduce the amount of soap they use substantially If you normally used a cup per wash load with hard water try using only 1 3 cup depending on the size of your wash load and the degree of soil Different amounts are required but you can use less with softened water An added bonus is the...

Page 8: ...find that your savings on soaps detergents cleaning aids and personal care products will help your family s household budget And if you place a price on your time you ll be most happy with the time saved by your new family servant Water For Lawns And Household Plants If possible lawn sprinkling faucets should be supplied with hard water primarily because it is uneconomical to soften so much water ...

Page 9: ...or colloidal iron This type of iron is an undissolved particle of iron A softener will remove larger particles but they may not be washed out in regeneration effectively and will eventually foul the ion exchange resin A filtering treatment will be required to remove this type of iron 3 Organic Bound Iron This type of iron is strongly attached to an organic compound in the water The ion exchange pr...

Page 10: ...ional salt can be dissolved to provide the brine solution that will be needed for the next regeneration cycle B The Mineral Tank contains the Cullex resin column Cullsan underbedding and an outlet manifold the Culligan Municipal also includes carbon media for chlorine taste odor reduction The number of gallons of hard water that can be softened by the Cullex resin column before it needs regenerati...

Page 11: ...r line plugging and brine tank overfilling Wireless Remote Control The wireless remote control displays the current status of the water softener or filters and allows for remote control It can be located up to 200 feet away from the softener depending upon building construction materials The wireless remote displays information about softener performance problems days of salt remaining and allows ...

Page 12: ...here will tend to be less hardness leakage with up flow regeneration Proportional Brining The control monitors your softened water usage making only enough brine to regenerate that part of the resin bed that has been exhausted In this way the amount of salt used relates directly to the amount of softened water used making it more efficient and cost effective Proportional brining can only be used w...

Page 13: ...Not Use Petroleum Based Lubricants A bucket preferably light colored Towels Special Tools Torch solder and flux for sweat copper connections Use only lead free solder and flux for all sweat solder connections as required by state and federal codes Threading tools pipe wrenches and thread sealer for threaded connections Saw solvent and cement for plastic pipe connections Materials Brine line 3 8 PN...

Page 14: ...ements Allow 6 12 inches 15 30 cm behind the unit for plumbing and drain lines and 4 feet 1 3 meters above for service access and filling the salt container Floor surface Choose an area with solid level floor free of bumps or irregularities Bumps cracks stones and other irregularities can cause the salt storage tank bottom to crack when filled with salt and water Drain facilities Choose a nearby d...

Page 15: ...ste system through an air gap of two pipe diameters or 1 inch whichever is larger See Figure 1 Tank Assembly 9 and 10 tanks are filled with media at the factory Before the unit can be connected to the plumbing you must insert the manifold and load the media into the tank for 12 and 14 units Position the Mineral Tank s Determine the location for the mineral tanks s prior to loading because they wil...

Page 16: ...Aqua Sensor cord is set at the factory for a 9 tank Tank Model Dimension X Y 9 Quadra Hull Tank 34 1 2 40 10 Quadra Hull Tank 30 1 2 44 12 Quadra Hull Tank 32 1 2 42 14 Quadra Hull Tank 22 1 2 52 Dimension X is the exposed length the Aqua Sensor cord cord length from the Aqua Sensor plug to the circuit board connector You can then verify the Aqua Sensor probe is inserted to the proper depth by con...

Page 17: ... stretch the smaller O ring onto the top of the tank adapter 3 Lubricate only the top o ring on the tank adapter and the outlet manifold o ring with sili cone lubricant 4 Screw the adapter into the tank until the adapter bottoms out on the tank flange NOTE The adapter only needs to be tightened hand tight to the tank flange 5 Align the manifold with the center opening in the valve and firmly press...

Page 18: ... 6 and the instructions below when changing the eductor nozzle and throat 1 Remove the eductor cap clip 2 Remove the eductor cap 3 Remove the eductor assembly 4 Remove the eductor screen from the assembly 5 Remove the blue nozzle and replace it with the correct nozzle See Table 2 6 Make sure to put the O ring on the nozzle 7 Replace the eductor throat if required 8 Reverse the procedure to reassem...

Page 19: ...ve the drain clip and pull the drain elbow straight off See Figure 9 3 Remove the backwash flow control located behind the elbow 4 Install the correct backwash flow control See Table 2 5 Reverse the procedure to reassemble NOTE The number on the flow control should face into the valve body NOTE Do not re install the cover until the drain line tubing is connected A Figure 7 HE Twin softener cover f...

Page 20: ...gure 10 through Figure 12 1 Insert the two pins on the top of the cover into the two holes on top of the frame the cover should be slightly angled See Figure 10 2 Rotate the cover downward inserting the two pins on the side of the cover into the two holes on side of the frame See Figure 11 3 Attach the cover fastener onto the control valve See Figure 12 Figure 10 Cover fastener clip Figure 11 Reat...

Page 21: ... knob is set to the SOFTEST position no hard water bypass See Figure 13 To set the Dial a Softness 1 Locate the Dial a Softness knob on the control valve 2 Set the Dial a Softness knob to position A B or C as outlined in the table below based on raw water hardness this should produce a 1 3 gpg hardness bleed Letter on Dial a Softness Knob 1 3 gpg Hardness Bleed SOFTEST 0 A Greater than 20 gpg B Be...

Page 22: ...ooding could result if not done CAUTION When making sweat connections use care to keep heat away from the plastic nuts used to connect the plumbing to the bypass Damage to these compo nenets may result otherwise Bypass Valve Installation Refer to Figure 14 and the instructions below to connect the meter bypass valve and interconnecting pipe 1 All HE units are equipped with a Soft Minder meter The ...

Page 23: ... cases where metal pipe was originally used and is later interrupted by the bypass valve to main tain proper metallic pipe bonding an approved ground clamp c w not less than 6 copper conductor must be used for continuity Check your local electrical code for the correct clamp and cable size To bypass turn the blue knob clockwise see directional arrow on end of knob until the knob stops as shown DO ...

Page 24: ... ft 1 8 m 8 ft 2 4 m 10 ft 3 m 30 psi 210 kPa 60 ft 18 m 50 ft 15 m 30 ft 9 m 15 ft 5 m Not allowable Not allowable 40 psi 279 kPa 100 ft 30 m 90 ft 27 m 70 ft 21 m 50 ft 15 m 30 ft 9 m 12 ft 4 m 50 psi 349 kPa 145 ft 41 m 115 ft 35 m 80 ft 24 m 80 ft 24 m 60 ft 18 m 40 ft 12 m 60 psi 419 kPa 100 ft 30 m 100 ft 30 m 85 ft 26 m 60 ft 18 m 80 psi 559 kPa Normal installation should not require 140 ft...

Page 25: ...s a power outage when in the refill position The float level should be set based on the salt dosage setting Refer to Figure 18 1 Remove nut retaining brine valve to brine chamber 2 Lift the brine valve from the brine chamber 3 Find the correct A dimension from 01023053 Appendix A Softener Capacities Table 5 4 Set the distance from the top of the filter screen to the base of the float accordingly T...

Page 26: ...ard Mishandling of the circuit board will void the war ranty NOTE Observe all state and local electrical codes 1 Remove the electrical enclosure from both control valves First remove the electrical enclo sure screw and then gently remove the enclosure from the control Refer to Figure 19 and below instructions 24 Volt Power Cord Flow Meter Wire Harness Aqua Sensor Wire Harness and 2 5 Volt Power Co...

Page 27: ...the circuit board connector Failure to properly connect any of the connec tors will result in a malfunction of the circuit board operation 24 Volt Power Supply Cord Support Bracket Support Bracket Figure 20 Circuit board power supply Figure 21 Circuit board removal 6 Connect the auxiliary board to the main circuit board Figure 22 7 Insert the circuit board back into the enclosure a Angle the circu...

Page 28: ...he Aqua Sensor power cord packed in the small parts pack It has two spade terminals on one end of the cable and two metal slip in tabs on the other end b The metal tabs should be INSIDE the controller The spade terminals should be connected to the transformer c Press the two metal tabs on the end of the power cord into the open slots on the connector These will be connected to the pins labeled 2 5...

Page 29: ...rd 24VAC on TRANSFORMER Power to circuit board 2 5VAC only required for Aqua Sensor installations Power to circuit board 24V Red Black Blue White PHONE Figure 22 2 5 VAC Aqua Sensor power connection 12 Reattach the electrical enclosure cover to the control valve a Align the circuit board in the enclosure with the three support brackets on the con trol valve frame See Figure 23 b Push the enclosure...

Page 30: ...t board in the enclosure Align slot on frame with edge of circuit board in the enclosure Figure 23 Attaching enclosure cover to control valve c Screw the enclosure on the control d Attach the strain relief fittings to the Aqua Sensor probe and 2 5 VAC power cord and insert into the enclosure e Connect the 24 Volt power cord to the two 24 VAC terminals on the transformer ...

Page 31: ...etting CANCEL or X button returns to the previous screen or cancels a changed setting NOTE Hold down the UP ARROW or DOWN ARROW button to quickly scroll through the setting without repeatedly pressing the button softening dec 00 00 12 34A This is the HOME SCREEN Press any button except the CANCEL X button to advance to the MAIN MENU SCREEN 1 Information 2 manual mode This is the MAIN MENU SCREEN T...

Page 32: ...ARROW button again to select the next available value Bypass manual mode regen now To cancel the changed setting and revert to the default setting press the CANCEL X button The screen dis plays the default setting manual mode bypass Press the CHECK MARK button to accept the changed value If the setting values are displayed the symbol no longer appears next to the value 1 information 2 manual mode ...

Page 33: ...er Press the DOWN AR ROW button NOTE If this unit will be installed with a modem it is required that this electronic ID number be reported to Culligan on the IQR form Firmware Version fwv 1234567 dec 12 2008 N A The screen displays the firmware version and date installed for this GBE Controller Press the DOWN ARROW button Set Month set month jan Jan Dec The screen displays the month setting Press ...

Page 34: ...YPE Set Clock Type clock type 12 hr 12 or 24 If the displayed value is not correct press the CHECK MARK button Press the UP ARROW or DOWN ARROW button to change the clock type The screen displays the changed setting in this example leave at 12 hour Press the CHECK MARK but ton to accept the value and advance to the next setting SET HOUR Set Hour set hour 10AM 12PM 11AM If the displayed value is no...

Page 35: ...e is not correct press the CHECK MARK button Press the DOWN ARROW button to change the measurement units The screen displays the changed setting in this example leave at US Inch Press the CHECK MARK button to accept the value and advance to the next setting Set Softener Resin Value resin in tank 1 00 0 10 4 00 4 10 200 00 If the displayed value is not correct press the CHECK MARK button Press the ...

Page 36: ...ransi tions to the home screen softening feb 02 10 12 18p The screen displays the current state the display alternates be tween Softenening the next programmed regeneration and the date time set for the unit This is the default home screen The controller is designed to simplify the setup and installation process by making some default recommendations during the Initial Setup The default settings a...

Page 37: ...the CHECK MARK button The screen displays a cursor symbol next to the displayed value set month feb Jan Dec Press the UP ARROW button The screen displays the next value here changing Jan uary to February set month feb Jan Dec Press the CHECK MARK button The con troller accepts the value and displays the Day setting Set Day set day 2 Whenever the displayed value is correct press the DOWN ARROW butt...

Page 38: ...r 10AM 12PM 11AM If the displayed value is not correct press the CHECK MARK button Press the UP ARROW or DOWN ARROW button to change the hour The screen displays the changed setting in this example from 12PM to 10AM Press the CHECK MARK button to accept the value and advance to the next setting SET MINUTE Set Minutes set minutes 20 0 60 If the displayed value is not correct press the CHECK MARK bu...

Page 39: ... Tank is installed this screen displays the salt level The screen displays OK unless the SBT probe detects an over filled brine tank or low salt level This screen is displayed only if a Smart Brine Tank is installed If the screen displays LOW the subsequent screen will display APPROX DAYS OF SALT REMAINING remain capacity 80 0 100 The softening capacity remaining displayed as a percentage of the t...

Page 40: ... daily water usage Press the DOWN ARROW button to dis play the next screen total water used 10000 0 no limit Displays the total water used for this configu ration Whole numbers are displayed above 100 gallons Press the DOWN ARROW button to dis play the next screen ext filt cap rem 20000 0 no limit Displays the remaining capacity of the ex ternal filter When the remaining capacity reaches zero the ...

Page 41: ...three 3 hours and time of day has been restored At the next preset time based on the DAY OF WEEK regeneration setting Delayed Regeneration Function Button Screen Display Range Changing the Setting softening dec 00 00 12 34A N A At the HOME SCREEN press the CHECK MARK button and hold for at least five seconds REGEN TONITE jan 09 10 4 58P Regen Tonite The first line of the display will toggle be twe...

Page 42: ...iately REGEN OFF specifies that the softener will not regenerate REGEN TONITE specifies that the softener will regenerate that night at 2 00 a m or at the preset regeneration time The screen displays two status messages SOFTENING and REGEN TONITE BYPASS specifies a preset time when the softener will be bypassed Press the CHECK MARK button to select the total time the soft ener is to be in the bypa...

Page 43: ... on cycling the control through its positions 10 When in the BACKWASH position slowly rotate the bypass to the soft water position until water flows 11 Allow the tank to fill slowly until water flows from the drain line 12 When flow to drain is established open the bypass fully Watch the drain line discharge for signs of resin If signs of resin particles appear reduce the flow Increase the flow ag...

Page 44: ...til water flows 12 Continue BACKWASH until the drain effluent is clear and the Aqua Sensor probe is placed in the resin bed at least 10 minutes use a white foam coffee cup to occasionally collect a sample of backwash water the stark white of the cup will show the presence of color throw and resin fines 13 Continue or repeat the BACKWASH cycle if needed 14 After the backwash water runs clear step t...

Page 45: ...torage compartment will require less frequent clean out but you must check more frequently for bridging Regardless of what type of salt is used we recommend Culligan Brand Salt as suggested by your Culligan Dealer He or she is the expert and can provide you with the best product for your Culligan Water Conditioner Automatic Salt Delivery Service Ask your Culligan Dealer for details about salt deli...

Page 46: ...d Preventative Maintenance Inspection Schedule The Culligan High Efficiency Twin household water softener has been designed to provide a good consistent service life Routinely inspecting the system may help avoid potentially costly breakdowns related to circumstances outside of the control of the dealer and or user Component Suggested Inspection Frequency Reason for Maintenance Entire System At St...

Page 47: ...lace it in a clean container 4 Using the scoop dig out and discard as much remaining salt water and debris as possible 5 Remove the brine valve chamber by removing the screws on either side of the salt tank 6 Remove the salt plate at the bottom of the brine tank 7 Lay the salt tank on its side and direct a brisk stream of water from your garden hose to its inside to rinse out all residue 8 Using a...

Page 48: ...esin in the tank 3 Manually start recharge Allow the unit to complete the recharge cycle automatically If tastes and odors return frequently even after sanitization a continuous chlorination system may be needed Send a water sample to a qualified laboratory for bacterial analysis NOTE If the water supply contains iron regenerate the softener before sanitizing to remove iron from the resin Caution ...

Page 49: ...your water supply is working Open a tap ahead of the conditioner outside tap to see if you have any water pressure If you have water pressure check the bypass valve If it is in the Service position put it into the bypass and call your Culligan dealer for service Increased Usage Guests family additions new water using appliances etc all will result in more water usage and will require more capacity...

Page 50: ... gallons through the secondary filter i e Big Blue filter has exceeded the specified capacity Replace optional filter cartridge Reset the aux Filter me dia life at Main Menu Accessories Aux Filter menu Aqua Sensor Salt Error Aqua Sensor did not detect brine during the regen eration cycle Check brine tank add salt if necessary Check Z ratio of the Aqua Sensor at Main Menu Advanced Diagnostics Senso...

Page 51: ...pass Valve In the back of Culligan water conditioners is a Cul Flo Valv Bypass To bypass unit simply turn the blue knob clockwise To return to soft water service reverse the procedure turn the blue knob counter clockwise Figure 24 Bypass valve Figure 25 Soft water To BYPASS turn the blue knob clockwise see directional arrow on end of knob until the knob stops as shown DO NOT OVERTIGHTEN To return ...

Page 52: ... its operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the maximum...

Page 53: ...d in its operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the max...

Page 54: ...ts operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the maximum p...

Page 55: ...ts operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the maximum p...

Page 56: ...n its operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the maximu...

Page 57: ...ts operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the maximum p...

Page 58: ...n its operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the maximu...

Page 59: ...ed in its operation Efficiency rated water softeners shall have a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt based on NaCl equivalency 477 grams of total hardness exchange per kilogram of salt and shall not deliver more salt than its listed rating The efficiency is measured by a laboratory test described in NSF ANSI 44 The test represents the ma...

Page 60: ...ED WIRE BLACK WIRE GREEN WIRE DETAIL A SCALE 2 1 GREEN WIRE BLACK WIRE GREEN WIRE RED WIRE EMPTY BLACK WIRE RED WIRE BLACK WIRE RED WIRE BLACK WIRE RED WIRE RED WIRE BLACK WIRE A POSITION SENSOR CONNECTOR MOTOR CONNECTOR POWER CONNECTOR FLOW METER CONNECTOR Red Black Blue White 2 5V METAL TABS Connect to white connector on main power cord 24VAC on TRANSFORMER Power to circuit board 2 5VAC only req...

Page 61: ... AQUA SENSOR CABLE POWER SUPPLY GEARBOX POSITION SENSOR MOTOR TERMINALS GEARBOX POSITION SENSOR MOTOR TERMINALS VALVE 1 VALVE 2 MOTOR CABLE GEARBOX POSITION CABLE MOTOR CABLE GEARBOX POSITION CABLE MOTOR CABLE GEARBOX POSITION CABLE BRINE TANK SENSOR PHONE LINE 24V 2 5V to TANK CONTROLLER 2 CONTROLLER 1 ...

Page 62: ...43 ELECTRONICS HOUSING 46 47 O RING GROOVES QUAD RING GROOVE 49 BRINE PISTON DETAIL PISTON DETAIL O RING GROOVES 44 45 QUAD RING GROOVE 48 82 83 71 67 72 70 57 51 55 53 54 56 23 23 22 27 51 50 5 6 28 7 3 2 1 14 14 13 8 9 11 12 21 17 15 39 2 7 3 50 22 27 51 5 6 28 4 4 12 8 9 11 13 15 17 14 14 84 34 ...

Page 63: ...y Nut 10ea Kit 27 P1020672 Enclosure Tray Spacer 10ea Kit 28 01020240 Motor 29 01022796 Eductor Throat with O rings Tan 9 10 12 Tanks 10ea Kit Item Part Number Description 01022723 Eductor Throat with O rings Blue 14 Tanks 10ea Kit 30 P1020603 Eductor Throat O ring Large 10ea Kit 31 P1020428 Eductor Throat O ring Small 10ea Kit 32 P1013894 Eductor Nozzle w O ring Blue 9 10 tanks 10ea Kit P1013895 ...

Page 64: ... 43 ELECTRONICS HOUSING 46 47 O RING GROOVES QUAD RING GROOVE 49 BRINE PISTON DETAIL PISTON DETAIL O RING GROOVES 44 45 QUAD RING GROOVE 48 82 83 71 67 72 70 57 51 55 53 54 56 23 23 22 27 51 50 5 6 28 7 3 2 1 14 14 13 8 9 11 12 21 17 15 39 2 7 3 50 22 27 51 5 6 28 4 4 12 8 9 11 13 15 17 14 14 84 34 ...

Page 65: ... 28 01020240 Motor 29 01022796 Eductor Throat with O rings Tan 9 10 12 Tanks 10ea Kit 01022723 Eductor Throat with O rings Blue 14 Tanks 10ea Kit Item Part Number Description 30 P1020603 Eductor Throat O ring Large 10ea Kit 31 P1020428 Eductor Throat O ring Small 10ea Kit 32 P1013894 Eductor Nozzle w O ring Blue 9 10 tanks 10ea Kit P1013895 Eductor Nozzle w O ring Beige 10 12 tanks 10ea Kit 004477...

Page 66: ...art Brine Tank Sensor 1 2 3 DON T ASSEMBLE PLACE IN SHIPING CARTON B Item Part No Description 01020553 Remote Display 1 01020749 Remote Display Circuit Board 2 01020750 RF Board 3 01020611 Transformer 4 01020447 Smart Brine Sensor 01020747 Modem ...

Page 67: ...mpty 2 01 0098 47 Top Strainer Fine Slot 01 0111 95 Top Strainer Wide Slot 1 3 01 0090 99 O Ring Manifold 1 4 01 0161 76 Outlet Manifold 9 1 4 01 0145 39 Outlet Manifold 10 1 4 01 0145 40 Outlet Manifold 12 1 4 01 0164 29 Outlet Manifold 14 1 5 P1017434 O Ring Plug and Sensor 2 6 01 0151 22 Plug 1 7 01 0187 63 Aqua Sensor Probe 1 High Efficiency Municipal Replacement Media Packs Includes underbedd...

Page 68: ... lb 1 01 0187 09 Replacement Tank 250 lb 01 0187 16 Replacement Tank 375 lb 2 01 0187 04 Cover 250 lb 01 0187 17 Cover 375 lb 3 01 0187 07 Salt Plate 250 lb 01 0187 13 Salt Plate 375 lb 4 01 0187 07 Brine Chamber 250 lb 375 lb 5 01 0187 06 Brine Valve Parts List 16 and 18 Brine Systems 1 5 4 3 2 ...

Page 69: ...w 0 8 gpm 2 P1020194 Brine Well Cap 24 Pack 3 P1020196 3 8 Compression Nut 24 Pack 4 P1018871 3 8 Insert 25 Pack 5 P1012091 Retaining Clip 24 Pack 6 P1020192 Pin 24 Pack 7 P1020193 5 16 Nut 24 Pack 8 P1020190 Overflow Fitting w Nut 24 Pack 9 P1020195 3 8 Nut 24 Pack 10 P1020198 Air check Assembly 24 Pack 11 P1020197 Float 24 Pack ...

Page 70: ...24 Brine System Item Part No Description 01018720 Brine System 650 lb 1 01 0187 18 Replacement Tank 650 lb 2 01 0187 19 Cover 650 lb 3 01 0189 09 Salt Plate 650 lb 4 01 0187 08 Brine Chamber 5 01 0187 06 Brine Valve 2 5 4 1 3 ...

Page 71: ...____________ Settings Salt Setting _____________ lbs Time of Recharge __________ a m __________ p m Upon Demand Aqua Sensor Models Gallons to signal _____________ gallons Soft Minder Models Total Capacity ______________ gallons Soft Minder Models Number of people in household ___________________________________________________________ Tank Size _____________ inches Water Analysis Total Hardness __...

Page 72: ...ormance specifications are furnished with each water conditioning unit TO THE EXTENT PERMITTED BY LAW CULLIGAN DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE TO THE EXTENT REQUIRED BY LAW ANY SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE ONE YEAR PERIOD SPECIFIED ABOVE FOR THE ENTIRE CONDITIONER As a manufactu...

Page 73: ... Man Because we re the water experts And that s who you want taking care of your water The Culligan Promise At Culligan we understand that a water quality improvement system is an investment in your family s well being That s why our 1 350 independently operated dealers worldwide don t just sell products they sell water quality you can count on We stand behind our products with written limited war...

Page 74: ...ompleted First Time Setup 35 Component 13 Control Valve 17 Control Valve Assembly 13 Cullex resin 10 Culligan Process 10 Cullsan underbedding 10 D Dial a Softness 12 19 20 Dial a Softness Knob 21 DOWN ARROW button 31 Down Flow Regeneration 12 Drain facilities 14 Dubl Safe valve 10 E Eductor 18 Eductor Nozzle Replacement 18 Eductor Nozzle Throat 18 Electrical Connection 28 Electrical facilities 14 ...

Page 75: ... Recommended Meter Start Up Procedure 43 Records and Data 71 Regeneration 10 12 42 43 Remote Display 65 66 Replace Aux Filter Media 50 Replace Filter Media 50 S Salt Bridging 49 50 Salt Delivery Service 45 Salt Economizer 45 Salt Storage Container 25 Salt Storage Tank 13 Salt Supply 45 49 Sanitizing Procedure 48 Service 10 Set Date 37 Set Up Serial Number 33 37 Set Up Time and Date 33 37 Smart Bri...

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