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15

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ection

 3 — c

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peration

8. 

Check the tension of the deck drive belts.

a. 

Remove the deck cover

b. 

The tension of the deck drive belts are 

maintained by a spring mechanism 

that adjusts for wear and stretch.

c. 

Examine the belts for cuts, fraying, 

and excessive wear. Replace if any of 

these are detected.

d. 

Replace the deck cover.

9. 

Check if deck is level. When correctly 

adjusted the mower deck should be level 

side to side, and the front of the deck should 

be approximately 1⁄4” lower than the rear of 

deck. If deck needs to be leveled, refer to 

the Service section.

10. 

Lubricate all pivot points listed in the 

Service section.

11. 

Adjust the seat for operator’s maximum 

comfort, visibility and for maintaining 

complete control of the machine. Refer 

to the Assembly & Set-Up section for 

instructions on adjusting the seat.

Safety Interlock System

This machine is equipped with a safety interlock 

system for the protection of the operator. If the 

interlock system should ever malfunction, do not 

operate the machine. Contact your authorized Cub 

Cadet Dealer.
• 

The safety interlock system will prevent the 

engine from cranking or starting unless the  

RH and LH drive control levers are moved fully 

outward in the neutral position, the parking 

brake is engaged, and the PTO is disengaged.

• 

To avoid sudden movement when 

disengaging the parking brake, the safety 

interlock system will shut off the engine if 

the RH and/or LH drive control levers are 

moved to a position other than the fully out 

in the neutral position when the parking 

brake is engaged.

• 

The safety interlock system will shut off the 

engine if the operator leaves the seat before 

engaging the parking brake.

• 

The safety interlock system will shut off the 

engine if the operator leaves the seat with 

the PTO engaged, regardless of whether the 

parking brake is engaged. 

NOTE: 

The PTO must be disengaged to restart 

the engine.

Starting the Engine

For throttle/choke or throttle/automatic EFI 

engines proceed below, for electronic throttle/EFI 

engines, skip ahead to the Electronic Throttle/EFI 

(Electronic Fuel Injection) Engines section.

Manual Throttle/Choke or Throttle/Automatic EFI 

(Electronic Fuel Injection) Engines

Warning! 

This machine is equipped 

with a safety interlock system designed 

for protection of the operator. Do not 

operate the machine if any part of the 

interlock system is malfunctioning. 

Periodically check the functions of the 

interlock system for proper operation.

Warning! 

For personal safety, the 

operator must be sitting in the 

tractor seat when starting the 

engine.

1. 

Open the fuel valve(s).

NOTE: 

If both tanks are on, and one is empty 

the engine will not start. Be certain to make 

sure both tanks have fuel or that the empty 

tank’s fuel valve is closed.

2. 

Operator must be sitting in the tractor seat 

with both drive control levers in the neutral/

start position.

3. 

Engage the parking brake.

4. 

Make certain the PTO is in the disengaged 

(down) position. 

5. 

Lift the choke knob (if equipped) into the ON 

position.

 NOTE: 

If the engine is warmed up, it may 

not be necessary to choke the engine.

NOTE: 

Some tractors are equipped with EFI 

(Electronic Fuel Injection) engines and are 

not equipped with a choke.

6. 

Move the throttle control to midway between 

the SLOW 

 and FAST 

 positions. 

7. 

Turn the ignition key clockwise to the START 

position and release it as soon as the engine 

starts; however, do not crank the engine 

continuously for more than 10 seconds at a 

time. If the engine does not start within this 

time, turn the key to OFF and wait at least 30 

seconds to allow the engine’s starter motor 

to cool. Try again after waiting. If after a few 

attempts the engine fails to start, do not 

keep trying to start it with the choke closed 

as this will cause flooding and make starting 

more difficult.

8. 

Once the engine starts, push the choke (if 

equipped) halfway down and as the engine 

warms, push the choke (if equipped) all the 

way down.

Electronic Throttle(E-Governor)/EFI (Electronic 

Fuel Injection) Engines

1. 

Open the fuel valve(s).

NOTE: 

If both tanks are on, and one is empty 

the engine will not start. Be certain to make 

sure both tanks have fuel or that the empty 

tank’s fuel valve is closed.

NOTE: 

To prime a dry fuel system, turn the 

ignition switch to the ON position for one 

minute. Allow the fuel pump to cycle and 

prime the system. Turn the ignition switch 

to the OFF position.

2. 

Operator must be sitting in the tractor seat 

with both drive control levers in the neutral/

start position.

3. 

Engage the parking brake.

4. 

Make certain the PTO is in the disengaged 

(down) position.

5. 

Place the Electronic Throttle knob in the 

STARTING POSITION.

6. 

Turn the ignition key clockwise to the START 

position and release it as soon as the engine 

starts; however, do not crank the engine 

continuously for more than 10 seconds at a 

time. If the engine does not start within this 

time, turn the key to OFF and wait at least 60 

seconds to allow the engine’s starter motor 

to cool. Try again after waiting. 

NOTE: 

Failure to follow these guidelines can 

burn out the starter motor.

NOTE: 

Upon start-up, a metallic ticking 

may occur. Run engine for five minutes. If 

the noise continues, run the engine at the 

starting position for 20 minutes. If the noise 

persists, take the tractor to your authorized 

service dealer.

Cold Weather Starting

When starting the engine at temperatures near or 

below freezing, ensure the correct viscosity motor 

oil is used in the engine and the battery is fully 

charged. Start the engine as follows:
1. 

Be sure the battery is in good condition. 

A warm battery has much more starting 

capacity than a cold battery.

2. 

Use fresh winter grade fuel. Winter grade 

gasoline has higher volatility to improve 

starting. Do not use gasoline left over from 

summer.

3. 

Follow the previous instruction for Starting 

the Engine.

Using Jumper Cables To Start Engine

Warning! 

Batteries contain sulfuric 

acid and produce explosive gasses. 

Make certain the area is well 

ventilated, wear gloves and eye 

protection, and avoid sparks or 

flames near the battery.

If the battery charge is not sufficient to crank the 

engine, recharge the battery. If a battery charger 

is  unavailable and the tractor must be started, the 

aid of a booster battery will be necessary. Connect 

the booster battery as follows:
1. 

Connect the end of one cable to the 

disabled tractor battery’s positive terminal; 

then connect the other end of that cable to 

the booster battery’s positive terminal.

2. 

Connect one end of the other cable to the 

booster battery’s negative terminal; then 

connect the other end of that cable to the  

frame of the disabled tractor, as far from the 

battery as possible.

3. 

Start the disabled tractor following the 

normal starting instructions previously 

provided; then disconnect the jumper cables 

in the exact reverse order of their connection.

4. 

Have the tractor’s electrical system checked 

and repaired as soon as possible to 

eliminate the need for jump starting.

Stopping the Engine

1. 

Disengage the PTO.

2. 

Move the  RH and LH drive control levers 

fully outward in the neutral position. 

3. 

Engage the parking brake.

4. 

Move the throttle to the SLOW 

 

position and allow the engine to idle for 

about one minute.

5. 

Turn the ignition key to the OFF position and 

remove the key from the ignition switch.

NOTE: 

Always remove the key from the 

ignition switch to prevent accidental 

starting or battery discharge if the 

equipment is left unattended.

6. 

Close the fuel shut-off valve(s).

Practice Operation (Initial Use)

Operating a zero-turn tractor is not like operating 

a conventional type riding tractor. Although and 

because a zero turn tractor is more maneuverable, 

getting used to operating the speed control 

pedals and the steering wheel takes some practice.
It is strongly recommend that you locate a 

reasonably large, level and open “practice area” 

where there are no obstructions, pedestrians, or 
animals. You should practice operating the tractor 
for a minimum of 30 minutes.

Summary of Contents for Pro Z Series 500 Lapbar

Page 1: ...RSONAL INJURY Operator s Manual Form No 769 11394A March 22 2016 Safe Operation Practices 2 Assembly Set Up 9 Controls Operation 13 Service 20 Troubleshooting 28 Replacement Parts 29 Attachments Accessories 29 Warranties 30 Table of Contents NOTE This Operator s Manual covers several models Features may vary by model Not all features in this manual are applicable to all models and the model depict...

Page 2: ...io 44136 0019 This spark ignition system complies with Canadian ICES 002 DANGER The engine manufacturer has supplied an engine owner s manual for information regarding US Environmental Protection Agency EPA and California Air resources Board CARB regulations relating to emission control systems maintenance and warranty Making any unauthorized alterations or modifications to the engine fuel or vent...

Page 3: ...t point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place 11 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet 12 A missing or damaged discharge cover can cause blade contact or thrown object injuries 13 Stop the blade s when crossing gravel drives walks or roads an...

Page 4: ...n on slopes unless necessary then turn slowly uphill and use extra care while turning 2 Do not mow near drop offs ditches or embankments The machine could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3 Do not operate on slopes or near the edge of water such as a lake pond river or stream where the machine could slip tip or roll over into the water 4 Do not...

Page 5: ...lothes lines guy wires and buildings could create hazardous conditions whereby the machine could experience a tip over or roll over A canopy may provide protection for the operator from some environmental exposure sunlight rain etc 6 The ROPS and seat belt are integral parts of this machine and should not be tampered with modified in any manner or removed 7 Inspect the ROPS and seat belt assemblie...

Page 6: ...djust and service as required 7 Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance an...

Page 7: ...S This machine may pick up and throw objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury BYSTANDERS Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation MAX WARNING SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees DANGER...

Page 8: ...ee Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i n e Slope Gauge Figure 2 Figure 1 15 Slope 15 Slope WARNING Slopes are a major factor related to tip over and roll over accidents which can result in severe injury or...

Page 9: ...actor depicted may differ from yours NOTE All references in this manual to the left or right side and front or back of the machine are from the operating position only Exceptions if any will be specified Tractor Preparation TOOLSNEEDED Safety glasses leather gloves wire cutters 1 Remove the upper crating material from the shipping pallet and cut any bands or tie straps securing the tractor to the ...

Page 10: ...ts b and shoulder bolts a from the manual bag See Figure 2 6 a b a b Figure 2 6 2 Place the seat into position and secure the seat into place with the hardware as shown in Figure 2 6 3 Remove the shoulder screw a and flange lock nut b from manual bag and install the seat lockout bracket c as shown in Figure 2 7 c a b Figure 2 7 4 Insert the wiring harness a into the bottom of the seat as shown in ...

Page 11: ...a when the seat is in the desired position See Figure 2 12 a Figure 2 12 The seat tilt is controlled by the knob on the left of the seat Turn the knob rearward to tilt the seat back turn the knob forward to tilt the seat forward See Figure 2 10 Figure 2 13 The mechanical suspension mechanism 500 and 700 series incorporates weight ride adjustment controls for operators in the 100 to 280 lb weight r...

Page 12: ...r and tilt the seat forward locking it in place with the seat prop Remove the bolts and hex nuts from the manual bag NOTE The positive battery terminal is marked POS a The negative battery terminal is marked NEG b NOTE If the positive battery cable c is already attached skip ahead to step 4 2 Remove the red boot d if present from the positive battery terminal a and attach the red cable c to the po...

Page 13: ...uctions on using the bypass feature O FF ON STAR T Power Take Off PTO Knob The PTO knob is located on the RH console to the right of the operator s seat The PTO knob operates the electric PTO clutch mounted on the bottom of the engine crankshaft Pull the knob upward to engage the PTO clutch or push the knob downward to disengage the clutch The PTO knob must be in the OFF position when starting the...

Page 14: ...nsport position push forward on the deck lift pedal and pull up on the deck lock rod To position the deck push the pedal all the way forward remove the clevis pin and reinsert it in the desired cutting height and slowly release pressure on the pedal until you reach the clevis pin Transport Lock Not Shown The transport lock is located on the left side of the operator s seat and is used to lock the ...

Page 15: ...rms push the choke if equipped all the way down Electronic Throttle E Governor EFI Electronic Fuel Injection Engines 1 Open the fuel valve s NOTE If both tanks are on and one is empty the engine will not start Be certain to make sure both tanks have fuel or that the empty tank s fuel valve is closed NOTE To prime a dry fuel system turn the ignition switch to the ON position for one minute Allow th...

Page 16: ...ove levers to neutral position using your hands 5 To drive the tractor firmly grasp the respective drive control levers with your right and left hands and continue with Driving the Tractor Forward Driving the Tractor Forward Warning Keep all movement of the drive control levers slow and smooth Abrupt movement of the control levers can affect the stability of the tractor and could cause the tractor...

Page 17: ...f the turf Executing a Zero Turn Warning When executing a zero turn the tractor MUST BE STOPPED Executing a zero turn while the tractor is moving can significantly reduce your control of the tractor and will cause severe turf defacement to occur 1 Stop the forward or reverse motion of the tractor by moving the two drive control levers to neutral 2 To turn clockwise move the left control lever forw...

Page 18: ...e tractor will affect the quality of the mower cut Mowing at full speed will adversely affect the cut quality Control the ground speed with the drive control levers 7 When approaching the other end of the strip slow down or stop before turning A U turn is recommended unless a pivot or zero turn is required 8 Align the mower with an edge of the mowed strip and overlap approximately 3 9 Direct the t...

Page 19: ...1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 Wet Installed Installed Hi lift High 1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 Table Notes This table is a general outline of suggested settings mowing conditions may vary Inner Baffle The inner baffle regulates grass discharge Remove the inner baffle for high volume grass and install the inner baffle for precision ...

Page 20: ...evel in transmission oil expansion reservoir P Check engine intake screen cover P Clean mower P Blow out clean the pump control area under floor pan P Blow out clean the pedal control area under the foot rest P Lubricate wear points see chart P P Grease three spindle bearings P Clean engine cooling fins external surfaces P Lubricate all grease fittings see chart P Change hydrostatic fluid filter i...

Page 21: ...ic Fluid Cub Drive System Fluid Plus Shell TT SB Castrol Syntec Edge 5W50 Number of Grease Fittings Description EVERY 25 HOURS 3 Blade Spindle Bearings See Figure 4 2 WEEKLY 2 Front Wheels See Figure 4 3 2 Front Wheel Spindles See Figure 4 3 2 Mower Deck Ball Wheels See Figure 4 4 2 Axle Pivot See Figure 4 3 LUBRICATION CHART Use a grease gun filled with Shell Alvania RL 2 grease for the blade spi...

Page 22: ...manual Refer to the Engine Operator s Manual for information regarding the volume and weight of engine oil 9 Place the hose back into the clip securing it to the frame Lubrication Warning Before lubricating repairing or inspecting always disengage PTO set parking brake stop engine and remove key to prevent unintended starting Using a pressure lubricating gun lubricate all grease fittings and point...

Page 23: ...nder normal operating conditions the oil level in the expansion reservoir does not need to be checked and no additional oil is needed If checking the reservoir oil level proceed as follows Warning Check the oil level ONLY before starting the tractor when the transmission oil is fully cooled 1 Clean the reservoir cap and the area around the cap to prevent debris from contaminating the transmission ...

Page 24: ...e equal If they re not proceed to the next step 3 Loosen the lower nut a on the adjustable lift link b attached to the deck lift arm c to lower the deck and tighten the upper nut d to secure the deck in place loosen the upper nut d then tighten the lower nut a to secure the deck in place See Figure 4 8 d a b c Figure 4 8 4 The deck is properly leveled when both blade tip measurements are equal Lev...

Page 25: ...he parking brake engaged engage the PTO switch by pulling up on the knob and try to start the engine The engine should not start If it does the PTO switch must be replaced See your Cub Cadet Service Dealer 2 If the engine does not start disengage the PTO by pressing the knob down and start the engine Now engage the PTO and the blades should rotate 3 If the blades do not turn the PTO switch must be...

Page 26: ...eck Removal on page 24 3 To remove the belt covers a remove the wing knobs b from the carriage screws c securing it to the deck See Figure 4 16 a b c b c Figure 4 16 4 The speed nut should hold the carriage screw c and tab bolt in place if not re install as shown in Figure 4 16 5 Using a 1 2 drive insert the end into the 1 2 square opening in the deck idler assembly a and rotate the deck idler ass...

Page 27: ...nt blades Warning A poorly balanced blade will cause excessive vibration may damage the machine and or result in personal injury 4 Test the blade s balance using a blade balancer Grind metal from the heavy side until it balances evenly NOTE When replacing the blade be sure to install the blade with the side of the blade marked Bottom or Grass Side or with a part number stamped in it facing the gro...

Page 28: ...e blade 3 Check tire pressure in all four tires Mower will not mulch grass If Equipped w Mulching Kit 1 Engine speed too low 2 Wet grass 3 Excessively high grass 4 Dull blade 1 Place throttle in FAST rabbit position 2 Do not mulch when grass is wet 3 Mow once at a high cutting height then mow again at desired height or make a narrower cutting swath 4 Sharpen or replace blade Engine will not start ...

Page 29: ... 931 05396 Chute Assembly 634 05228 634 05193 634 05192 Rear Wheel Assembly 24 x 12 12 554 754 Rear Wheel Assembly 24 x 12 12 560 760 772 Rear Wheel Assembly 26 x 12 12 960 972 634 05215 634 05212 634 05211 Front Wheel Assembly 13 x 6 5 6 500 Series Front Wheel Assembly 13 x 6 5 6 700 Series Front Wheel Assembly 16 x 6 6 900 Series Attachments Accessories 7 Part Number Description 59A30047150 FAB ...

Page 30: ...a period of two years The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for...

Page 31: ...t cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road equipment purchased The following emission warranty parts are covered if ap...

Page 32: ...ual will void your warranty as to any resulting damage In addition Cub Cadet may deny warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tampered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS through your local authorized service dealer To locate the dealer in your area In the U ...

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