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Controls & Operation

3

13

† — If Equipped

Choke 

Deck Lift Pedal

Deck Height Index

Parking Brake Lever

Hydrostatic 

Bypass Lever

Fuel Guage 

Fuel Tank Cap

Fuel Tank Cap

Fuel Guage 

Fuel Gauge 

Throttle 

Ignition

Hour Meter & 

Service Minder

PTO Switch

Power Bagger Assist 

Receptacle

Accessory Switch

Receptacles

Fuel Valve

Fuel Valve

RH & LH Drive Control Levers

Figure 3-1

NOTE: 

References to LEFT, RIGHT, FRONT, and REAR 

indicate that position on the tractor when facing 

forward while seated in the operator’s seat.

NOTE: 

This Operator’s Manual covers several models. 

Tractor features may vary by model. Not all features 

in this manual are applicable to all tractor models and 

the tractor depicted may differ from yours.

RH and LH Drive Control Levers

The RH and LH control levers are located on 

each side of the operator’s seat. These hinged 

levers pivot outward to open space to permit 

the operator to either  sit in the tractor seat, or 

to dismount the tractor. The levers must be fully 

opened out and in the neutral position to start the 

tractor engine.
Each lever controls the respective RH or LH 

transmission. These levers control all of the 

movements of the tractor. Driving and steering 

utilizing these control levers is quite different from 

conventional tractors, and will take some practice 

to master. Refer to Operation for instructions on 

using the control levers.

Ignition Switch

The ignition switch is located 

on the RH console to the rear of 

the throttle control. The ignition 

switch has three positions as 

follows:
OFF — The engine and electrical system are 

turned off.
ON — The tractor electrical system is energized.
START — The starter motor will turn over the 

engine. Release the key immediately when the 

engine starts

NOTE: 

To prevent accidental starting and/or battery 

discharge, remove the key from the ignition switch 

when the tractor is not in use.

Transmission Bypass Lever

The transmission bypass lever is located 

next to the LH console to the left of the 

operator’s seat.
When engaged the valves open a bypass 

within the  hydrostatic transmissions. 

Refer to the Assembly & Set-Up section 

for instructions on using the bypass 

feature.

OF

F   

      ON      STA

RT

 

Power Take-Off (PTO) Knob

The PTO knob is located on the 

RH console to the right of the 

operator’s seat.
The PTO knob operates the 

electric PTO clutch mounted 

on the bottom of the engine 

crankshaft. Pull the knob upward 

to engage the PTO clutch, or 

push the knob downward to 

disengage the clutch.
The PTO knob must be in the 

“OFF” position when starting the engine.

Hour Meter & Service Minder

0.0

The hour meter and service minder is located on the 

RH console to the right of the operator’s seat. It records 

the hours that the tractor has been operated , engine 

speed (RPM), and service reminders (oil, lube) in the 

digital display.
The hour meter and service minder is activated 

whenever the ignition switch is turned to the 

“ON” position. Keep a record of the actual hours of 

operation to assure all maintenance procedures 

are completed according to the instructions in this 

Operator’s Manual and the Engine Operator’s Manual.

Throttle

Manual Throttle (If equipped)

The throttle control is located on the RH 

console to the right of the operator’s seat. 

When set in a given position, a uniform 

engine speed will be maintained. The 

throttle control moves between the fast 

 and slow 

 positions.

Push the throttle control handle forward 

to increase the engine speed. The tractor 

is designed to operate with the throttle 

control in the fast position 

 (full throttle) 

when the tractor is being driven and the 

mower deck is engaged.
Pull the throttle control handle rearward to 

decrease the engine speed.

Electronic Throttle (E-Governor) Knob (If equipped)

STARTING

POSITION

The electronic throttle (E-governor) knob is used 

to control engine speed and RPM’s. It also helps 

control fuel efficiency. The  electronic throttle 

knob can be rotated between an ECONOMY 

 

mode and a MAXIMUM PERFORMANCE 

 mode. The 

Economy mode is used for basic transportation 

of the tractor with the PTO disengaged and uses 

the least fuel. The Maximum Performance mode 

should be used when the PTO is engaged and 

uses the most fuel. The tractor should be started 

in the STARTING POSITION, but should always be 

in the MAXIMUM PERFORMANCE 

 mode when the 

PTO/deck is being used. The tractor will run in any 

position between the two modes, but mowing 

quality may suffer if mowing is done at less than 

MAXIMUM PERFORMANCE.

FAST

SLOW

Summary of Contents for Pro Z Series 500 Lapbar

Page 1: ...RSONAL INJURY Operator s Manual Form No 769 11394A March 22 2016 Safe Operation Practices 2 Assembly Set Up 9 Controls Operation 13 Service 20 Troubleshooting 28 Replacement Parts 29 Attachments Accessories 29 Warranties 30 Table of Contents NOTE This Operator s Manual covers several models Features may vary by model Not all features in this manual are applicable to all models and the model depict...

Page 2: ...io 44136 0019 This spark ignition system complies with Canadian ICES 002 DANGER The engine manufacturer has supplied an engine owner s manual for information regarding US Environmental Protection Agency EPA and California Air resources Board CARB regulations relating to emission control systems maintenance and warranty Making any unauthorized alterations or modifications to the engine fuel or vent...

Page 3: ...t point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place 11 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet 12 A missing or damaged discharge cover can cause blade contact or thrown object injuries 13 Stop the blade s when crossing gravel drives walks or roads an...

Page 4: ...n on slopes unless necessary then turn slowly uphill and use extra care while turning 2 Do not mow near drop offs ditches or embankments The machine could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3 Do not operate on slopes or near the edge of water such as a lake pond river or stream where the machine could slip tip or roll over into the water 4 Do not...

Page 5: ...lothes lines guy wires and buildings could create hazardous conditions whereby the machine could experience a tip over or roll over A canopy may provide protection for the operator from some environmental exposure sunlight rain etc 6 The ROPS and seat belt are integral parts of this machine and should not be tampered with modified in any manner or removed 7 Inspect the ROPS and seat belt assemblie...

Page 6: ...djust and service as required 7 Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance an...

Page 7: ...S This machine may pick up and throw objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury BYSTANDERS Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation MAX WARNING SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees DANGER...

Page 8: ...ee Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation See Figure 2 above 1 5 d a s h e d l i n e Slope Gauge Figure 2 Figure 1 15 Slope 15 Slope WARNING Slopes are a major factor related to tip over and roll over accidents which can result in severe injury or...

Page 9: ...actor depicted may differ from yours NOTE All references in this manual to the left or right side and front or back of the machine are from the operating position only Exceptions if any will be specified Tractor Preparation TOOLSNEEDED Safety glasses leather gloves wire cutters 1 Remove the upper crating material from the shipping pallet and cut any bands or tie straps securing the tractor to the ...

Page 10: ...ts b and shoulder bolts a from the manual bag See Figure 2 6 a b a b Figure 2 6 2 Place the seat into position and secure the seat into place with the hardware as shown in Figure 2 6 3 Remove the shoulder screw a and flange lock nut b from manual bag and install the seat lockout bracket c as shown in Figure 2 7 c a b Figure 2 7 4 Insert the wiring harness a into the bottom of the seat as shown in ...

Page 11: ...a when the seat is in the desired position See Figure 2 12 a Figure 2 12 The seat tilt is controlled by the knob on the left of the seat Turn the knob rearward to tilt the seat back turn the knob forward to tilt the seat forward See Figure 2 10 Figure 2 13 The mechanical suspension mechanism 500 and 700 series incorporates weight ride adjustment controls for operators in the 100 to 280 lb weight r...

Page 12: ...r and tilt the seat forward locking it in place with the seat prop Remove the bolts and hex nuts from the manual bag NOTE The positive battery terminal is marked POS a The negative battery terminal is marked NEG b NOTE If the positive battery cable c is already attached skip ahead to step 4 2 Remove the red boot d if present from the positive battery terminal a and attach the red cable c to the po...

Page 13: ...uctions on using the bypass feature O FF ON STAR T Power Take Off PTO Knob The PTO knob is located on the RH console to the right of the operator s seat The PTO knob operates the electric PTO clutch mounted on the bottom of the engine crankshaft Pull the knob upward to engage the PTO clutch or push the knob downward to disengage the clutch The PTO knob must be in the OFF position when starting the...

Page 14: ...nsport position push forward on the deck lift pedal and pull up on the deck lock rod To position the deck push the pedal all the way forward remove the clevis pin and reinsert it in the desired cutting height and slowly release pressure on the pedal until you reach the clevis pin Transport Lock Not Shown The transport lock is located on the left side of the operator s seat and is used to lock the ...

Page 15: ...rms push the choke if equipped all the way down Electronic Throttle E Governor EFI Electronic Fuel Injection Engines 1 Open the fuel valve s NOTE If both tanks are on and one is empty the engine will not start Be certain to make sure both tanks have fuel or that the empty tank s fuel valve is closed NOTE To prime a dry fuel system turn the ignition switch to the ON position for one minute Allow th...

Page 16: ...ove levers to neutral position using your hands 5 To drive the tractor firmly grasp the respective drive control levers with your right and left hands and continue with Driving the Tractor Forward Driving the Tractor Forward Warning Keep all movement of the drive control levers slow and smooth Abrupt movement of the control levers can affect the stability of the tractor and could cause the tractor...

Page 17: ...f the turf Executing a Zero Turn Warning When executing a zero turn the tractor MUST BE STOPPED Executing a zero turn while the tractor is moving can significantly reduce your control of the tractor and will cause severe turf defacement to occur 1 Stop the forward or reverse motion of the tractor by moving the two drive control levers to neutral 2 To turn clockwise move the left control lever forw...

Page 18: ...e tractor will affect the quality of the mower cut Mowing at full speed will adversely affect the cut quality Control the ground speed with the drive control levers 7 When approaching the other end of the strip slow down or stop before turning A U turn is recommended unless a pivot or zero turn is required 8 Align the mower with an edge of the mowed strip and overlap approximately 3 9 Direct the t...

Page 19: ...1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 Wet Installed Installed Hi lift High 1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 High 1 to 2 1 2 Low 3 to 5 Table Notes This table is a general outline of suggested settings mowing conditions may vary Inner Baffle The inner baffle regulates grass discharge Remove the inner baffle for high volume grass and install the inner baffle for precision ...

Page 20: ...evel in transmission oil expansion reservoir P Check engine intake screen cover P Clean mower P Blow out clean the pump control area under floor pan P Blow out clean the pedal control area under the foot rest P Lubricate wear points see chart P P Grease three spindle bearings P Clean engine cooling fins external surfaces P Lubricate all grease fittings see chart P Change hydrostatic fluid filter i...

Page 21: ...ic Fluid Cub Drive System Fluid Plus Shell TT SB Castrol Syntec Edge 5W50 Number of Grease Fittings Description EVERY 25 HOURS 3 Blade Spindle Bearings See Figure 4 2 WEEKLY 2 Front Wheels See Figure 4 3 2 Front Wheel Spindles See Figure 4 3 2 Mower Deck Ball Wheels See Figure 4 4 2 Axle Pivot See Figure 4 3 LUBRICATION CHART Use a grease gun filled with Shell Alvania RL 2 grease for the blade spi...

Page 22: ...manual Refer to the Engine Operator s Manual for information regarding the volume and weight of engine oil 9 Place the hose back into the clip securing it to the frame Lubrication Warning Before lubricating repairing or inspecting always disengage PTO set parking brake stop engine and remove key to prevent unintended starting Using a pressure lubricating gun lubricate all grease fittings and point...

Page 23: ...nder normal operating conditions the oil level in the expansion reservoir does not need to be checked and no additional oil is needed If checking the reservoir oil level proceed as follows Warning Check the oil level ONLY before starting the tractor when the transmission oil is fully cooled 1 Clean the reservoir cap and the area around the cap to prevent debris from contaminating the transmission ...

Page 24: ...e equal If they re not proceed to the next step 3 Loosen the lower nut a on the adjustable lift link b attached to the deck lift arm c to lower the deck and tighten the upper nut d to secure the deck in place loosen the upper nut d then tighten the lower nut a to secure the deck in place See Figure 4 8 d a b c Figure 4 8 4 The deck is properly leveled when both blade tip measurements are equal Lev...

Page 25: ...he parking brake engaged engage the PTO switch by pulling up on the knob and try to start the engine The engine should not start If it does the PTO switch must be replaced See your Cub Cadet Service Dealer 2 If the engine does not start disengage the PTO by pressing the knob down and start the engine Now engage the PTO and the blades should rotate 3 If the blades do not turn the PTO switch must be...

Page 26: ...eck Removal on page 24 3 To remove the belt covers a remove the wing knobs b from the carriage screws c securing it to the deck See Figure 4 16 a b c b c Figure 4 16 4 The speed nut should hold the carriage screw c and tab bolt in place if not re install as shown in Figure 4 16 5 Using a 1 2 drive insert the end into the 1 2 square opening in the deck idler assembly a and rotate the deck idler ass...

Page 27: ...nt blades Warning A poorly balanced blade will cause excessive vibration may damage the machine and or result in personal injury 4 Test the blade s balance using a blade balancer Grind metal from the heavy side until it balances evenly NOTE When replacing the blade be sure to install the blade with the side of the blade marked Bottom or Grass Side or with a part number stamped in it facing the gro...

Page 28: ...e blade 3 Check tire pressure in all four tires Mower will not mulch grass If Equipped w Mulching Kit 1 Engine speed too low 2 Wet grass 3 Excessively high grass 4 Dull blade 1 Place throttle in FAST rabbit position 2 Do not mulch when grass is wet 3 Mow once at a high cutting height then mow again at desired height or make a narrower cutting swath 4 Sharpen or replace blade Engine will not start ...

Page 29: ... 931 05396 Chute Assembly 634 05228 634 05193 634 05192 Rear Wheel Assembly 24 x 12 12 554 754 Rear Wheel Assembly 24 x 12 12 560 760 772 Rear Wheel Assembly 26 x 12 12 960 972 634 05215 634 05212 634 05211 Front Wheel Assembly 13 x 6 5 6 500 Series Front Wheel Assembly 13 x 6 5 6 700 Series Front Wheel Assembly 16 x 6 6 900 Series Attachments Accessories 7 Part Number Description 59A30047150 FAB ...

Page 30: ...a period of two years The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for...

Page 31: ...t cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road equipment purchased The following emission warranty parts are covered if ap...

Page 32: ...ual will void your warranty as to any resulting damage In addition Cub Cadet may deny warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tampered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS through your local authorized service dealer To locate the dealer in your area In the U ...

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