CTI 2500P-J Series Installation And Operation Manual Download Page 5

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CTI Janus Programmable Automation Controller IOG

USAGE CONVENTIONS

NOTE

Notes alert the user to special features or procedures.

CAUTION

Cautions alert the user to procedures that could damage equipment.

WARNING

Warnings alert the user to procedures that could damage equipment and endanger the user.

Summary of Contents for 2500P-J Series

Page 1: ...CTI Janus Programmable Automation Controller IOG 1 CTI 2500P Jxxx CTI 2500C Jxxx Janus Programmable Automation Controller Installation and Operation Guide Version 1 07...

Page 2: ...ed trademarks of their respective holders DOCUMENT DISCLAIMER STATEMENT Every effort has been made to ensure the accuracy of this document however errors do occasionally occur CTI provides this docume...

Page 3: ...mable Automation Controller Section 2 1 Modified Ethernet port description to reflect that the Janus Compact controller Ethernet ports C and D support a maximum speed of 100Mb Section 2 6 Added a pict...

Page 4: ...s document is not intended to serve as a programming reference for application development A comprehensive and thorough programming reference for application development is provided by the Janus Workb...

Page 5: ...5 USAGE CONVENTIONS NOTE Notes alert the user to special features or procedures CAUTION Cautions alert the user to procedures that could damage equipment WARNING Warnings alert the user to procedures...

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Page 7: ...ption Pushbutton 17 2 9 Remote I O Port 18 2 10 Profibus DP Port 18 CHAPTER 3 INSTALLATION 19 3 1 Installation Planning 19 3 1 1 Safety Considerations 19 3 1 2 Electrical Interference 20 3 1 3 Groundi...

Page 8: ...SUPPORT 43 7 1 RS 485 I O Support 43 7 1 1 CTI 2500 Series I O Support 43 7 1 2 Siemens 505 and Series 500 I O Support 43 7 1 3 Connecting to Remote I O 44 7 1 4 Dual RBC Support 47 7 1 5 Configuring...

Page 9: ...Client Communication Errors 66 Hardware Errors 68 APPENDIX B IP ADDRESS INFORMATION 69 IP Address Nomenclature 69 Using the Subnet Mask 71 CIDR Notation 72 Selecting an IP Address 72 Selecting a Multi...

Page 10: ...ports any of which can be used to provide redundant network paths or to connect to different networks The controller can be configured with multiple IP addresses and communicate concurrently on up to...

Page 11: ...technology which ensures the firmware loaded to the controller is an authenticated CTI version Access to the application program using Workbench and access to the web server can be configured to requi...

Page 12: ...computations Boolean logic Data conversion String handling Timer Counter operations PID control Alarm monitoring Data Logging and file access functions Protocol driver management The programming arch...

Page 13: ...CPU GOOD RUN BATTERY GOOD 2 Alphameric Display 3 Battery Holder 4 Ethernet Ports A and B 1000 Mb Link LED LINK Activity LED ACT 5 SD Card Status LED Green Card Ready Red Card Busy 6 SD Card Receptacle...

Page 14: ...UN BATTERY GOOD 2 SD Card Receptacle 3 Alphameric Display 4 SD Card Status LED Green Card Ready Red Card Busy 5 Clear Exception Button 6 Battery Holder 7 Ethernet Ports A and B 1000 Mb Link LED LINK A...

Page 15: ...he display of IP parameters can be disabled using the embedded web server When an error state is active the corresponding error code is displayed When multiple error states are active the highest prio...

Page 16: ...different networks this behavior prevents traffic on a particular network from entering the other networks To allow for special situations forwarding between ports can be enabled in the web server CON...

Page 17: ...tes only if Module Switch 2 OPEN and Module Switch 4 CLOSED See SD Card Ethernet Port Setup 3 2 9 for more information b SD Card Firmware Update provides an alternate method for firmware update when R...

Page 18: ...500 Remote I O network The pinout for this connector is shown below 2 10Profibus DP Port On models where the controller can be configured as Profibus master this DB 9 connector labeled Profibus DP pro...

Page 19: ...ncy stop function which is independent of the programmable controller Where the operator is exposed to the machinery such as in loading or unloading a machine tool or where the machine cycles automati...

Page 20: ...rrent is present a separate grounding electrode should be installed A common practice is to provide a central ground bus bar as a single point of reference within each enclosure connecting all chassis...

Page 21: ...speed For example a class rating of indicates 4 MB sec Class 4 SD or SDHC cards are usually sufficient for use in the front panel SD receptacle However an SDHC card with a class rating of is required...

Page 22: ...cards The receptacle for the internal SD card is located on the controller circuit board as shown in the following pictures To remove and replace the internal SD card Remove power to the base Remove t...

Page 23: ...6 2 for details 3 Clear Exception Pushbutton Disabled Enables the recessed pushbutton to be used to clear exceptions configuration reset or to restore factory settings See Section 5 3 4 SD Card Ether...

Page 24: ...ghly with water Do not place batteries on a metal surface as this could cause a short circuit If a lithium battery short circuits disconnect it immediately and move it to a well ventilated area Wear s...

Page 25: ...the controller while line power is applied It can damage the controller or other equipment and could cause injury or death 3 2 6 Connecting the Controller to a Data Network To connect the Janus contr...

Page 26: ...useful for setting the initial IP address for a new product or following a configuration reset This operation executes only if Module Switch 2 is OPEN and Module Switch 4 is CLOSED If both Switches 2...

Page 27: ...or 5 seconds indicating a Port Parameterization Error and the appropriate error see below is generated If a properly formatted SD card is not inserted into the front panel receptacle Error 370 Front P...

Page 28: ...the IPV4 Address Subnet Mask and Default Gateway Click on the APPLY button to accept the entries and initiate the update After the update is complete the connection will be lost To re access the serv...

Page 29: ...rts application in RUN mode with all variables set to their initialization value Auto Run Warm Start Starts in RUN mode with RETAIN variables are set to their last value and all other variables are se...

Page 30: ...IT department to obtain the IP addresses of the Preferred and Secondary backup DNS servers and the Domain Suffix If you want others to communicate with this controller by name you will need to have a...

Page 31: ...the password until the web browser is closed NOTE If the passwords are forgotten there is not an administrative backdoor method of discovering them You need to clear all passwords by resetting the co...

Page 32: ...manually setting the time you should enter the time and date in these boxes The following entries are required only when Use Remote NTP Server is selected Time Zone Region Select the region of the tim...

Page 33: ...variables are set to their initialization values Warm Start RETAIN variables are set to their last values and all other variables are set to their initialization values Hot Start All variables instanc...

Page 34: ...n CONFIGURATION GENERAL SETTINGS web page The application remains in this state until user changes the program state or the controller is reset 8 The controller includes a predefined Cycle Instruction...

Page 35: ...ager operating system controller execution engine FPGA system firmware drivers etc is checked for authenticity using the encryption key If verified the boot is initiated Otherwise startup is halted an...

Page 36: ...EPTION event is detected the application must be halted before the reset is triggered The controller startup operation following the reset is specified by Operation following Module Reset setting in C...

Page 37: ...ending FACTORY RESET and displays this value until the button is released or power is removed Releasing the button when Fr is displayed initiates a FACTORY RESET event If the controller is in RUN or L...

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Page 39: ...d from CTI website to root directory of a SD card and insert that card into the front panel SD card slot The firmware file can be a compressed zip file or binary file boot bin extracted from the zip f...

Page 40: ...controller status If Refresh is pressed after the warning message is acknowledged the acknowledgement checkbox and status message is cleared and updated based on the current Controller operational st...

Page 41: ...ge 6 4 Direct File Replacement The Direct Firmware File Replacement method is provided as a means to recover from a failed firmware update or missing corrupted SD card Since the controller is not oper...

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Page 43: ...CTI 2500 Series Remote Base Controllers CTI 2500 RIO A and 2500 RIO B remote base controllers Classic CTI 2500C RBC 485 remote base controllers Compact 7 1 2 Siemens 505 and Series 500 I O Support The...

Page 44: ...16 AWG Solid 13 8 ohm km Belden 9182 is suitable for intermediate length trunk lines This cable cannot be intermixed with other cables for trunk lines In addition if this cable is used for a trunk li...

Page 45: ...82 Belden 9271 Belden 9860 2 5 2200 ft 670 m 1100 ft 335 m 3300 ft 1006 m 6 2133 ft 650 m 1067 ft 325 m 3200 ft 975 m 7 2067 ft 630 m 1033 ft 315 m 3100 ft 945 m 8 2000 ft 610 m 1000 ft 305 m 3000 ft...

Page 46: ...k line separating the taps is greater than the sum of the drop line lengths at the taps In the illustration below L1 should be greater than the sum of L2 L3 Termination Resistors Termination resistors...

Page 47: ...ly active RBC The standby RBC if operational also monitors the condition of the active RBC If the standby RBC detects a problem with the active RBC it will automatically assume the role of the active...

Page 48: ...he slave The total amount of data that can be exchanged is limited by the I O capability of the controller model Network data rates may be limited by the network configuration 7 2 1 Connecting to the...

Page 49: ...ributor or other industrial suppliers Profibus Topology The Janus Controller supports up to 64 Profibus slave devices Profibus slave devices are connected in a daisy chain arrangement as indicated in...

Page 50: ...87 5 Kb 1 000 m 3 280 ft 10 000 m 32 800 ft 500 Kb 400 m 1 310 ft 4 000 m 13 100 ft 1 5 Mb 200 m 660 ft 2 000 m 6 600 ft 3 to 12 Mb 100 m 330 ft 1 000 m 3 300 ft Baud rates greater than 1 5 Mb require...

Page 51: ...ware compatibility Firmware Version Firmware Date FPGA Version Build Information 1 2 CTI development and support information Clock Synchronization Mode Determines how the controller clock is set Start...

Page 52: ...ate Locked Variables Lists variables that are locked forced 8 3 Configuration 8 3 1 General Settings This page contains settings that apply to the general operation of the controller Module Identifier...

Page 53: ...r additional information New configurations go into effect immediately after clicking on the APPLY button and confirming the action 8 3 3 Security Settings This page sets the security requirements for...

Page 54: ...the system was started The Janus controller monitors the connection to the Remote NTP Server and generates Error 595 Remote NTP Server Error and logs an event when the connection is lost The status o...

Page 55: ...rom the ctiplc user or ctiplc graphics folder on the internal SD card Copy Core Dump Files to Computer Creates a zip file of the selected Core Dump file and transfers it to the computer Copy Core Dump...

Page 56: ...The Remote Firmware Update procedure can be cancelled any time prior to pressing the UPDATE FIRMWARE pushbutton by selecting a different web page or closing the browser window Once the button is press...

Page 57: ...Update Time Number Repetitions 6 File Line Number that Logged Event The location of these fields in the Event Log record is shown below The Event Log records are also color coded to aid in spotting st...

Page 58: ...st closed connection s in excess of 500 will be overwritten Cycle Statistics Displays information regarding the following o Controller scan o Binding Subscriber o I O Exchange o Modbus Master and Slav...

Page 59: ...d You can display a graphics page directly by selecting the corresponding file from this list The appropriate security options as set in the Security Settings configuration are applied to all graphics...

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Page 61: ...r Recovery 010 No Network Configuration X Controller stopped Configure CPU via Web Server or use SD Card Ethernet Port Setup to specify Controller IP Address 020 Ethernet Port Switch Configuration err...

Page 62: ...roller Contact CTI 140 Profibus I O driver failed to start 11 Controller stopped Reset Controller Contact CTI 150 CTI Data Cache Client driver failed to start 12 Controller stopped Reset Controller Co...

Page 63: ...are Update or SD Card Ethernet Port Setup Retry download or copy appropriate file to root directory of SD card and insert card into front panel holder 260 Front Panel SD Card Invalid File Could be det...

Page 64: ...ch to correct problem and transfer to RUN or use Clear Exception button to restart CPU SD Card Errors Error Code Description Priority Operation Error Recovery 350 Internal SD Card Disk Full no further...

Page 65: ...to recover automatically Reset PLC and contact CTI if condition repeats 420 Remote I O RBC Error One or more bases are enabled but not exchanging data with PLC 21 Controller continues to run normally...

Page 66: ...et Controller Error Connection to device or IO communications failed 21 Controller continues to run normally Check web server Profinet Controller webpage for details Ensure Profinet Device configurati...

Page 67: ...Check configuration and connection to CAMP Server s 550 MODBUS Client Error Connection to servers or communication failed 28 Controller continues to run normally Check configuration and connection to...

Page 68: ...p if power is lost while the controller is running Battery is not installed or battery voltage has dropped below usable level Replace battery immediately 620 Real Time Clock Access Error firmware unab...

Page 69: ...fic IP host on that IP network All IP hosts on a particular local area network must have the same network ID Each IP host on a particular local area network must use a unique Host ID Address Classes T...

Page 70: ...ID portion of the address bits that are set to 1 The count is preceded by a slash See the example below Bits for Network Mask Dotted Decimal Format CIDR Format 11111111 00000000 00000000 00000000 255...

Page 71: ...the IP Address is 127 18 40 3 with a Subnet Mask of 255 255 0 0 the Network ID is 127 18 and the Host ID is 40 3 IP Address 127 18 40 3 Subnet Mask 255 255 0 0 Network ID 127 18 Host ID 40 3 However...

Page 72: ...224 0 0 0 19 255 255 224 0 4 240 0 0 0 20 255 255 240 0 5 248 0 0 0 21 255 255 248 0 6 252 0 0 0 22 255 255 252 0 7 254 0 0 0 23 255 255 254 0 8 255 0 0 0 24 255 255 255 0 9 255 128 0 0 25 255 255 255...

Page 73: ...e If you are choosing a Multicast Address for a new factory floor application you should choose a Multicast Address in the IPV4 local scope range 239 255 0 0 thru 239 255 255 255 unless you have a spe...

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Page 75: ...rtant when connecting ports to different Ethernet networks It prevents traffic especially broadcast and multicast traffic on one network from propagating to other networks This is also important to pr...

Page 76: ...P gateway which attempts to route them to another network Typically a single set of IP address parameters IP address and subnet mask are associated with a device s Ethernet interface As a result the d...

Page 77: ...devices on the data network subnet and an Open Modbus Client would be able to communicate with I O devices on the I O network NOTE IP subnets are not directly associated with an Ethernet Port As expl...

Page 78: ...with 0 04 g2 Hz 80 350 Hz and 3db Octave roll off 80 20 Hz and 350 2000Hz at 10 min Axis Impact Shock IEC 68 2 27 Test Ea Half Sine 15g 11ms Isolation Inputs to Controller 1500 VRMS except where spec...

Page 79: ...y 500m mAh Nominal current 100 mA Maximum continuous discharge current 7A Pulse current capability 15A Temperature range 40 C to 85 C Replacement Part Number Tidiran TLM 1550HPM or equivalent Agency A...

Page 80: ...duct or the parts thereof discloses that any alleged defect has not been caused by a failure to provide a suitable environment as specified in the CTI Standard Environmental Specification and applicab...

Page 81: ...ranties representations instructions installations or non conformities from any cause The customer further acknowledges that the purchase price of the Product reflects these warranty terms and remedie...

Page 82: ...e returning equipment s shipping documentation Additionally if the product is under warranty proof of purchase date and serial number must accompany the returned equipment The current repair and or ex...

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