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Introduction

2

English

•   The lid on 

Xgard Bright

 must be kept tightly closed until power to the 

detector is isolated otherwise ignition of a flammable atmosphere can 
occur. Before removing the cover for maintenance, ensure the surrounding 
atmosphere is free of flammable gases or vapours.

General safety information

• 

Xgard Bright

 gas detectors must be installed, operated and maintained in 

strict accordance with these instructions, warnings, label information, and 
within the limitations stated.

•   

Xgard Bright

 detectors are designed to detect gases or vapours in air, and 

not inert or oxygen deficient atmospheres. 

Xgard Bright

 oxygen detectors 

can measure in oxygen deficient atmospheres. Please note: the exception 
is for IR versions of 

Xgard Bright

 which do not require the presence of 

oxygen to function. IRCO2 and IR flammable gas 

Xgard Bright

 works 

perfectly well in inert atmospheres.

•   Electrochemical cells used in toxic and oxygen versions of 

Xgard Bright

 

contain small volumes of corrosive electrolyte. Care should be observed 
when replacing cells to ensure that the electrolyte does not come into 
contact with skin or eyes.

•   Maintenance and calibration operations must only be performed by 

qualified service personnel.

•   Only genuine Crowcon replacement parts must be used, substitute 

components may invalidate the certification and warranty of the detector.

•   

Xgard Bright

 detectors must be protected from extreme vibration, and 

direct sunlight in hot environments as this may cause the temperature of 
the detector to rise above its specified limits and cause premature failure. A 
sunshade is available for 

Xgard Bright

Note: 

If the sinter is subjected to direct water jet the product must be 

bump tested with gas to ensure correct operation.

•   This equipment must not be used in a Carbon Disulphide atmosphere.

1.3 Storage instructions

Some types of sensor available with 

Xgard Bright

 have limited life when left 

un-powered and/or may be adversely affected by temperature extremes or 
environmental contamination. Ideal storage conditions are 20˚C and 60%RH. 
Do not expose sensors to contaminants such as silicones, lead compounds and 
strong solvents such as isopropanol. It is strongly recommended detectors are 
installed and powered within 3 months of purchase.

Summary of Contents for Xgard Bright

Page 1: ...Installation Operation and Maintenance Instructions M070068 Issue 5 December 2020 Xgard Bright Gas Detectors with Display and Relays...

Page 2: ......

Page 3: ...quirement 8 2 5 Cabling Requirement 4 to 20 mA Current Loop 8 2 6 Cabling Requirement Multidrop MODBUS 9 2 6 1 Calculating acceptable cable length and detector quantities 10 2 7 Earthing requirements...

Page 4: ......

Page 5: ...ours in concentrations not exceeding the Lower Explosive Limit LEL of the target gas for which the detector is calibrated Xgard Bright is ATEX and IECEx Ex db IIC T6 Gb flameproof certified for use in...

Page 6: ...when replacing cells to ensure that the electrolyte does not come into contact with skin or eyes Maintenance and calibration operations must only be performed by qualified service personnel Only genui...

Page 7: ...Introduction 3 English 1 4 Certification labels Diagram 1 Xgard Bright Certi cation Labels ATEX and IECEx certification label Gas name and range label Warning label...

Page 8: ...Introduction 4 English 1 5 Product dimensions All dimensions in millimetres Diagram 2 Xgard Bright dimension view...

Page 9: ...Introduction 5 English 1 6 Exploded view Diagram 3 Xgard Bright exploded view...

Page 10: ...e g rain or flooding For detectors mounted outdoors Crowcon recommend the use of a Spray Deflector Part No C01052 Consider ease of access for functional testing and servicing Consider how the escaping...

Page 11: ...ces to the multi drop communications End user will only use certified cable gland for installation 2 3 Internal Electrical Connections Diagram 4 Xgard Bright internal electrical connections B A B A SI...

Page 12: ...nsumption cable resistance and panel voltage Current consumption should consider worst case e g when the accessories are powered Example Calculation 1 What is the longest cable for a bright to operate...

Page 13: ...ximum cable distances given typical cable parameters for this example calculation C S A Resistance Ohms per km Max Distance km mm2 Awg Cable Loop 1 0 17 18 1 36 2 2 2 1 5 15 12 1 24 2 3 3 2 5 13 7 4 1...

Page 14: ...r network In this instance it may be most practical to terminate the two cables within a junction box near to each detector and drop and single combined cable with smaller power conductors locally to...

Page 15: ...070A to the value for the aggregate current to get to 0 14A the minimum current running through the last but one hop of the bus Multiply this by the cable resistance for the last but one hop to get th...

Page 16: ...e segment has a there and back resistance of 12 1 x 2 x 20 1000 0 484 ohms So the cable volts drop to detector n 2 is Vc 0 070 x 0 484 0 03388V V n 2 V n 1 Vc 10 0338 V Now the voltage at detector n 3...

Page 17: ...34 0 77 0 37268 N 12 12 23608 0 84 0 40656 N 13 12 64264 0 91 0 44044 N 14 13 08308 0 98 0 47432 N 15 13 5574 1 05 0 5082 N 16 14 0656 1 12 0 54208 N 17 14 60768 1 19 0 57596 N 18 15 18364 1 26 0 6098...

Page 18: ...afety it is essential that the Xgard Bright enclosure is bonded to earth usually using the external earth lug if an earth cable is provided in the field cable the internal earth point can be used The...

Page 19: ...nd 1 Screw the gland Entry into the Xgard Bright M20 cable Entry Using two spanners or wrenches hold the gland Entry in position to prevent rotation and tighten the Middle Nut until resistance is felt...

Page 20: ...pigot until the end of the armour braid is up against the shoulder of the armour cone Position the Armour Clamping Ring 3 Remove the Inner seal from the Entry Place the Entry over the Armour Spigot Mo...

Page 21: ...ut by hand then using a wrench spanner a further 1 to 4 turns until fully tight Notes 1 These instructions are provided for general guidance only It is essential that the instructions provided by the...

Page 22: ...r product code C01052 For outdoor installations and sensor protection from water sprays Weatherproof cap product code C01442 For use offshore or very wet environments Flow adaptor product code C01339...

Page 23: ...s on a black background and can be viewed clearly even in bright sunlight Reversed white screen saver will be activated in normal detection condition while long time no operation Diagram 6 Xgard Brigh...

Page 24: ...n normal operation the gas level will be indicated on the display Use the supplied magnetic wand to select the Scroll key to move between the information screens shown below Diagram 8 Gas status scree...

Page 25: ...en 4 Set Alarm 1 to adjust the first alarm threshold 5 Set Alarm 2 to adjust the second alarm threshold Note When Alarm 2 threshold is set lower than the Alarm 1 threshold both alarms are falling e g...

Page 26: ...ill be displayed When zeroing is complete a pass or fail screen will be displayed Press OK to return to the Main menu Note Calibration of oxygen channels Zeroing is not required for an oxygen instrume...

Page 27: ...or when flammable gas may be present Ensure the associated control panel is inhibited so as to prevent false alarms Service and maintenance work should be carried out by Crowcon an approved service c...

Page 28: ...s and inhibitors Toxic and flammable gas sensor modules should be replaced when they fail to calibrate or show a very low response to test gas Oxygen sensors must be replaced every two years To replac...

Page 29: ...llector drive 24Vdc nominally 0 7A maximum load Operating temperature 40 C to 70 C 40 F to 158 F Note sensor operating temperatures vary Refer to the sensor module datasheet or contact Crowcon for spe...

Page 30: ...drogen Sulphide 0 25ppm H2S S015103 S XGB Spare Sensor Module Hydrogen Sulphide 0 50ppm H2S S015104 S XGB Spare Sensor Module Hydrogen Sulphide 0 100ppm H2S S015105 S XGB Spare Sensor Module Hydrogen...

Page 31: ...nsor Module Propane IR 0 100 LEL S015128 S XGB Spare Sensor Module Butane IR 0 100 LEL S015122 S XGB Spare Sensor Module Pentane IR 0 100 LEL S015129 S XGB Spare Sensor Module LPG IR 0 100 LEL S015135...

Page 32: ...lication It is the clients sole responsibility to carry out the necessary tests to evaluate the usefulness of the products and review all applicable regulations and standards to ensure their safety of...

Page 33: ...Warranty 29 English Our postal address is Crowcon Detection Instruments Ltd UK Head Office 172 Brook Drive Milton Park Oxfordshire OX14 4SD...

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Page 36: ...truments Ltd Vlambloem 129 3068JG Rotterdam Netherlands Tel 31 10 421 1232 Fax 31 10 421 0542 Email eu crowcon com Website www crowcon com Singapore Office Crowcon Detection Instruments Ltd Block 194...

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