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Vortex FP Compact Installation & Operation Manual

3

Issue 1, January 2013

1. INTRODUCTION

1.1 S

AFETY

I

NFORMATION

Vortex FP Compact is a certified Flameproof (Exd) detector suitable for use in ATEX Zone 1
or Zone 2 hazardous areas.

x

Vortex FP Compact must be installed, operated and maintained in strict accordance
with these instructions, warnings, label information, and within the limitations stated.

x

The cover retaining bolts must be kept tightly closed until power to the control system
is isolated - otherwise ignition of a flammable atmosphere can occur.

x

Before removing the cover for maintenance or calibration purposes, ensure the
surrounding atmosphere is free of flammable gases or vapours.

x

Maintenance and calibration operations must only be performed by qualified service
personnel.

x

Only genuine Crowcon replacement parts must be used; substitute components may
invalidate the certification and warranty of the system.

x

Vortex FP Compact must be protected from extreme vibration.

x

Vortex FP Compact must be protected from direct sunlight in hot environments as
this may cause the temperature of the system to rise above its specified limits and
cause premature failure.

x

Vortex FP Compact is supplied certified for use in hazardous areas only with the
components originally fitted. No other devices may be fitted within the Vortex FP
Compact enclosure.

1.2 P

RODUCT

D

ESCRIPTION

Vortex FP Compact is a sophisticated control system designed for monitoring up to twelve
gas detectors. Three input channels may alternatively be used for monitoring conventional
smoke or heat detectors, or flame detectors. Vortex FP Compact may contain (depending on
specification) up to 16 relays for control of external devices.

Vortex FP Compact is supplied in an Exd Flameproof junction box constructed of LM25
aluminium and finished with a tough polyester coating. Gas levels, alarms and faults can be
viewed through the window, and system functions can be accessed either via the push-
buttons or by using the supplied ‘Crowmag’ magnetic key.

Vortex FP Compact may be delivered configured for 1-4, 1-8 or 1-12 input channels, and
with up to two 8-way relay modules (one relay module only if three input modules are fitted).

If intrinsically safe (I.S.) field devices are to be connected, the required Zener barriers or
galvanic isolators must be located within a separate Exd certified enclosure. Alternatively a
larger version of the product: Vortex FP is available with space sufficient for such devices.

Please refer to the specification sheet provided with the system for exact configuration
details.

Vortex FP Compact is based on Crowcon’s Vortex control system, and the standard Vortex
manual (part number M07211) must be referred to in conjunction with these instructions.

Vortex FP Compact is not available with back-up batteries fitted. For continued operation in
the event of mains supply failure, it is recommended that Vortex FP Compact is connected to
a suitable UPS system.

A view of internal system modules and components is shown on the following page.

Summary of Contents for Vortex FP Compact

Page 1: ...Vortex FP Compact Flameproof Gas Detection Control System Installation and Operation Manual Issue 1 January 2013...

Page 2: ...described in this instruction manual has mains voltages applied to it Ensure correct safety procedures are adopted before working on the equipment The equipment described in this manual is designed f...

Page 3: ...TENTS 1 INTRODUCTION 3 1 1 SAFETY INFORMATION 3 1 2 PRODUCT DESCRIPTION 3 2 INSTALLATION 4 3 OPERATION MAINTENANCE 6 3 1 APPLYING POWER 6 3 2 COMMISSIONING 7 3 3 ROUTINE MAINTENANCE 7 3 4 VORTEX FP CO...

Page 4: ...ated control system designed for monitoring up to twelve gas detectors Three input channels may alternatively be used for monitoring conventional smoke or heat detectors or flame detectors Vortex FP C...

Page 5: ...the recognised standards of the appropriate authority in the country concerned and meet the electrical requirements of the field devices Field cables must be connected to the system using ATEX certifi...

Page 6: ...s Once the brackets are attached close the door and restrain using one fixing bolt before attempting to mount the cabinet 2 Lift the system in to place and secure via the mounting bracket fixing point...

Page 7: ...cted to the fused terminal A wiring diagram is shown on the next page If the equipment is permanently connected to a mains supply then a dedicated circuit breaker must be included in the installation...

Page 8: ...tallations are fully commissioned as soon as possible after installation Commissioning should include a full check of cabling and equipment functions as well as output functions Gas detectors must be...

Page 9: ...functions Vortex FP Compact must be completely de energised before the lid is opened local procedures must be adhered to when servicing equipment installed in a hazardous area 3 4 VORTEX FP COMPACT D...

Page 10: ...art cycling through the channels after HOLD has been selected or to end Channel Test mode Other display indications and functions are described below Feature Description System Fault LED Yellow LED in...

Page 11: ...ctions are shown below Warning access requires the Vortex FP Compact enclosure to be opened site procedures must be strictly adhered to before attempting to open the enclosure or to operate a powered...

Page 12: ...ftware can be used to inhibit individual channels Note Even in the inhibit condition the alarm LEDs on the display module are triggered if alarms occur 4 TECHNICAL SPECIFICATION Size 450mm x 330mm x 2...

Page 13: ...ter packaging of the returned goods Units returned to Crowcon as faulty and are subsequently found to be fault free or requiring service may be subject to a handling and carriage charge Warranty Discl...

Page 14: ...salesusa crowcon com Website www crowcon us European Office Crowcon Detection Instruments Ltd Vlambloem 129 3068JG Rotterdam Netherlands Tel 31 10 421 1232 Fax 31 10 421 0542 Email eu crowcon com Web...

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