CRH Fermond F2156 Installation Manual Download Page 30

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Fermod Floor Guided Sliding Door Hardware Kits -

F2156 Installation Guide

www.crh.com.au

Main Consumable Parts

Consumable Part

Regularity of maintenance

Criteria for scrapping

Rollers - Ramps

20,000 cycles or yearly

Rolling part uneven

Fissures on rollers or on ramps

Guiding profile

2000 cycles or quarterly

Wear marks > 3mm

Guiding parts

2000 cycles or quarterly

Fissures or missing plastic parts

Floor gasket

When black dust on floor or quarterly

Cut in rubber

Frame gasket

When black dust on floor or quarterly

Cut in rubber (especially in corners)

Summary of Contents for Fermond F2156

Page 1: ...FERMOD FLOOR GUIDED SLIDING DOOR HARDWARE KITS F2156 Installation Guide 2018 www crh com au...

Page 2: ...e door seals are only in contact when the door is in a closed position The rollers run effortlessly along the rail until they reach the end of the track stop This system is suitable for doors within t...

Page 3: ...Rail 2 The installation drawing that follows in these instructions are all based on the fact that the Track Rail Brackets are Flush with the face of the door frame i e they are both offset the same di...

Page 4: ...10 25 70 E 114 E 70 E 70 E 107 E 2 2X 220 2 1 2X 104 1 3X 30 194 1 3X 30 1 3X 30 206 60 X 50 R L R 25 20 200 R 84 65 89 5 R 120 H Y E 50 mini 35 26 1 3X 30 1 3X 30 1 3X 30 X Door Width L Clear opening...

Page 5: ...et fixing profile 1 A15 Floor Gasket 1 A16 Gasket fixing bolt nuts Not Included in Kit A17 Floor Guide Opening Side 1 A18 Floor Guide Closing Side 1 A19 Roller trolley RH A20 Roller trolley LH A21 Doo...

Page 6: ...y components such as Left hand right hand trolley assemblies External Lever Handle It is recommended that the metal anchoring points are 10mm thick External Lever Handle anchoring Recommended fastener...

Page 7: ...side of the door blade using the fixing strip corners For negative temperature doors purchase the Negative Temperature Kit which will include the extra run of frame gasket NOTE Negative temperature m...

Page 8: ...the floor gasket to the bottom of the door blade Ensure to bolt through where the frame floor Gasket fixing strips meet Nylon bolts are provided in the kit for this purpose A16 For negative temperatur...

Page 9: ...e correct length DO NOT CUT THE GUIDE RAIL ON THE CLOSING SIDE Once the guide rail has been cut to the correct length file the sharp top corner to a small smooth radius X Total door blade width Exampl...

Page 10: ...loor Guided Sliding Door Hardware Kits F2156 Installation Guide www crh com au 10 15 20 200 200 30 X 5 X 60 R20 Step 4 Attach the floor guide rail to the front face of the door blade Closing Side Open...

Page 11: ...ould be the same thickness as your door frame if these are different you should adjust you hole locations accordingly E G If you were to use a 15mm thick door frame a 25mm thick aluminium support rail...

Page 12: ...quals the total door blade width Example If the total door blade width is 1600mm the main rail should be 3420mm 1600 x 2 220 Step 7 Cutting the running profile to length 2 x running profiles cut to le...

Page 13: ...hand opening door and should be reversed for a right hand opening door Slide the running profile ramps and clamps into the rail see drawing for mounting order Tighten the clamp closing side Clamp shou...

Page 14: ...he closing side is 194mm from the end of the support rail The bottom centre mounting holes on the opening side is to be 206mm from the end of the support rail The centre rail holder bracket should be...

Page 15: ...e rail holder brackets to the support rail wall It is recommended that the support rail sits on top of the door frame to provide extra support Refer to drawing X Door Blade width L Clear opening width...

Page 16: ...ing side to the distance shown in fig B 3 Refer to drawing on page 3 for the distance from the support rail to the face of the main rail 89 5mm 4 Tighten the fixing screws Note After hanging the door...

Page 17: ...hickness is 75mm the measurement out from the frame will be 112mm R Overlapping width Example If the door overlaps the frame 50mm on each side the following measurements would apply Fig a R 46 4mm Fig...

Page 18: ...skets should create a firm seal however the gaskets should not be squashed and out of shape If the seal at the top of the door is too tight it will push the bottom out and guides will not run smoothly...

Page 19: ...llation Guide www crh com au 19 Step 15 Continued Adjust the door Fig A Opening side floor guide in the open position The guide allows for 7mm adjustment Fig B Closing side floor guide in the closed p...

Page 20: ...ch push in and straight up To remove slide straight down Note Take care with the trolley covers as the plastic lugs are easily broken if forced the wrong way Step 17 Attach the final covers 1 Cut to s...

Page 21: ...ing Door Hardware Kits F2156 Installation Guide www crh com au 21 Step 18 Adjust the opening and closing side stops 1 Adjust the stops and tighten the screws as shown X Width of door X 2 X 15 2 15 X C...

Page 22: ...xternal lever handles The external lever handle can be attached to the door blade prior to going to site To comply to Australian Standards the area where the hand grips the handle should be 1000mm 110...

Page 23: ...llation Guide www crh com au 23 Step 19 Continued P1 P2 P5 P3 P3bis screws 6 Upper Housing Lower Housing P1 P2 P8 P8 DOOR Assembly Door LH Opening Assembly Door RH Opening P8 TOP Assembly Door RH Open...

Page 24: ...u 24 Step 19 Continued Recomended installation method of the lever handle strike when fixing to insulated wall panel Door Frame Lever Handle Strike 15mm Packer 140mm Strengthening Plate 15mm Packer 80...

Page 25: ...Fermod Floor Guided Sliding Door Hardware Kits F2156 Installation Guide www crh com au 25 Step 19 Continued Attach the internal lever handles...

Page 26: ...ction methods have a 10mm to 15mm thick PVC thermal break packer around the inside edge of the door where the frame gasket is fitted If this is the case a packer is required to be used for the interna...

Page 27: ...27 Step 19 Continued Handle assembly 1 Turn internal butt in the required position 2 Fix the lever handle with the screw supplied Left hand external opening door Right hand external opening door View...

Page 28: ...loor Guided Sliding Door Hardware Kits F2156 Installation Guide www crh com au 28 Step 19 Continued 1 Mounting of the lever 2 Mounting of the strike Screws 6mm Not supplied D24 D23 FRAME 8mm PA2 PA3 P...

Page 29: ...d Materials Gasket EPDM or natural rubber Rail Anodized aluminium Trolleys Steel Handles Stainless steel anodized aluminium composite Guiding profile anodized aluminium Floor guide opening side compos...

Page 30: ...ng Rollers Ramps 20 000 cycles or yearly Rolling part uneven Fissures on rollers or on ramps Guiding profile 2000 cycles or quarterly Wear marks 3mm Guiding parts 2000 cycles or quarterly Fissures or...

Page 31: ...Fermod Floor Guided Sliding Door Hardware Kits F2156 Installation Guide www crh com au 31 For enquiries please e mail info crh com au or call us at 1300 274 287...

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