© Copyright 2016, Creative Playthings
NORFOLK II
19944-200 Rev E (01-19)
Page 16
ASSEMBLY INSTRUCTIONS
STEP 22 – Platform Boards:
Place one End Deck Board (Y) so it overhangs the Step
Platform End by 1/4". Lay one End Deck Board next to it.
Butt an End Deck Board to the Top Climber Block on the
other end of the Gym. Lay another End Deck Board next to it.
Lay the Deck Boards (Q) across the Stringers and Inside
Beams in the pattern shown at right. Space all the Boards
evenly between the outer-most End Deck Boards. Secure
the Boards using #8 x 1-5/8" Screws in each hole.
STEP 23 – Climber Boards:
Insert four 1/4" Weld Nuts into the four center-most 5/16"
diameter holes in the Top Rock Board (U1). Flip the board so
the Weld Nuts are face down.
Align the top edge of the Top Rock Board 2" down from the
top edge of the Step Support. Secure the Rock Board to the
Step Support and front left Leg using four #10 x 2-1/2" T25
Deck Screws. Use 1/8" diameter pilot holes to ensure the
screws do not split the Step Support and Leg. Pilot holes
are especially important at the top and bottom of the
Step Support and Leg.
Drill 3/16" diameter pilot holes and secure 1/4" x 2-1/2" Lag
Screws and Flat Washers through the 5/16" holes near the
ends of the Top Rock Board
Before installing the rest of the boards set the Weld Nuts
at the bottom of the Leg and Step Support flush with the
surface. Use a hammer to drive the weld nuts flush and then
tighten the Bolts.
Insert four 1/4" Weld Nuts into the four 5/16" diameter holes
in another Rock Board (U2). Flip the board so the Weld Nuts
are face down Align the bottom edge of one Rock Board 1" up
from the bottom edge of the Step Support and Leg. Secure
the Rock Board to the Step Support and Leg using four #10
x 2-1/2" T25 Deck Screws. Use 1/8" diameter pilot holes
to ensure the screws do not split the Step Support and Leg.
Place the five Spacer Boards (V) and remaining four Rock
Boards as shown at right. Secure the Spacer and Rock
Boards evenly spaced between the top Rock Board and
Rope Board using four #10 x 2-1/2" T25 Deck Screws. Use
1/8" diameter pilot holes to ensure the screws do not split
the Rung Support and Leg. The gap between boards will be
approximately between 1/4" and 3/8".
STEP 24 – Rocks:
Fasten a Climbing Rock (J) to each pair of holes in the Rock
Boards. Use 1/4 x 1-1/2" Hex Bolts, 1/4" Lock Washers, 8mm
Flat Washers and 1/4" weld nuts. Do not over-tighten the
fasteners. The bolt must seat completely into the Climbing
Rock, and not protrude more than a 1/8" past the end of the
weld nut. Protruding bolts can be a hazard to users, replace
any protruding bolts.
J
V
U1
U2
Q
Q Q
Q
Q
Q
Q
Q
Q
Y
Y
Y
Y
Typical gap: 1/4"
to 3/8"
1" from Bottom
Set Weld
Nuts flush
1/4" Overhang
Butt End Deck Board to
Climber Block
1/4 x 1-1/2" Hex Bolt
#10 x 2-1/2"
T25 Deck Screw
1/4 x 2-1/2"
Lag Screw
#10 x 2-1/2"
T25 Deck Screw
2" gap
