Crane Barnes XSGV 2 HP Installation Manual Download

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3, 5, 7.5HP - XSGV SERIES

PARTS KITS

Cutter Kit .......................... 085225
Tools: Seal Pusher........... P/N- TL-21362
Bullet

..................... P/N-

TL-21382

PARTS LIST

ITEM QTY. PART

No. DESCRIPTION

1 1 072084B

Volute,

Standard

083527

(OPTIONAL) Moveable Fitting

070706

Stud

7/16-14 x 3.25 lg Stainless

3 4 027116



Hex

Nut

7/16-14

Stainless

4 6 027115



Lockwasher

7/16

Stainless

5 1 019289



Square

Ring

6 1 070703



Flat Hd. Cap Screw

3/8-16 x 1.75 lg Stainless

7 1 070702



Washer

Stainless

8 1 070728



Radial Cutter

HT Stainless

9 1 070729



Shredding

Ring

12 2 070707



Shim (as required)

.010”

132462

Impeller, Cast Iron

6.46” Dia., (STD for 7.5HP)

132462TA

6.38”

Dia.

132462TB

6.25” Dia., (STD for 5HP)

132462TC

6.12”

Dia.

132462TD

6.00”

Dia.

132462TE

5.88”

Dia.

132462TF

5.75”

Dia.

132462TG

5.62”

Dia.

132462TH

5.50”

Dia.

132462TJ

5.38”

Dia.

132462TK

5.25”

Dia.

132462TL

5.12”

Dia.

132462TM

5.00” Dia., (STD for 3HP)

132462TN

4.88”

Dia.

132462TP

4.75”

Dia.

132462TQ

4.62”

Dia.

132462TR

4.50”

Dia.

132462TS

4.38”

Dia.

132462TT

4.25”

Dia.

132462TU

4.12”

Dia.

132462TV

4.00”

Dia.

14 1 082165

Lifting

Handle

1-319-1

Hex Hd. Cap Screw

7/16-14 x 2 lg Stainless

Motor Assy--(Includes: Motor, 30 Ft. Cable and C/C/B Inner & Outer Seals)

128622

3HP, 200V, 1PH--XSGV3002L

128623

3HP, 230V, 1PH--XSGV3022L

128624

3HP, 200V, 3PH--XSGV3062L

128625

3HP, 230V, 3PH--XSGV3032L

128626

3HP, 460V, 3PH--XSGV3042L

128627

3HP, 575V, 3PH--XSGV3052L

128628

5HP, 200V, 1PH--XSGV5002L

128629

5HP, 230V, 1PH--XSGV5022L

128630

5HP, 200V, 3PH--XSGV5062L

128631

5HP, 230V, 3PH--XSGV5032L

128632

5HP, 460V, 3PH--XSGV5042L

128633

5HP, 575V, 3PH--XSGV5052L

128634

7.5HP, 230V, 3PH--XSGV7532L

128635

7.5HP, 460V, 3PH--XSGV7542L

128636

7.5HP, 575V, 3PH--XSGV7552L

070712

Outer Shaft Seal, (Standard)

Carbon/Ceramic/Buna-N

070712SB

Tungsten/Tungsten/Buna-N

070712SD

Silicon/Silicon/Buna-N

070712SF

Carbon/Ceramic/Viton®

070712SH

Tungsten/Tungsten/Viton®

070712SK

Silicon/Silicon/Viton®

(



) 3, 4, 5, 6, 7, 8, 9, 10, 12

Summary of Contents for Barnes XSGV 2 HP

Page 1: ...umps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 082188 Rev V Series XSGV 2 3 5 7 5HP 60Hz 3450RPM For Class I Group D Division 1 Underwriters Laboratories Inc File No E73842 Canadian St...

Page 2: ...VE MAINTENANCE 11 F SERVICE and REPAIR 11 13 G REPLACEMENT PARTS 13 TROUBLE SHOOTING 14 CROSS SECTION 2HP Fig 8 15 EXPLODED VIEW 2HP Fig 9 16 PARTS LIST 17 CROSS SECTION 3 5 7 5HP Fig 10 18 EXPLODED VIEW 3 5 7 5HP Fig 11 19 PARTS LIST 20 ELECTRICAL DATA 21 SUSPENDED SYSTEM Fig 12 22 NON SPARKING MOVABLE for 2HP Fig 13 23 NON SPARKING MOVABLE for 3 5 7 5HP Fig 14 24 RETURNED GOODS POLICY 25 WARRANT...

Page 3: ...hip under pressure WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed ...

Page 4: ... be included in control panel Requires Barnes Starter or Control Panel which Includes Capacitors or Capacitor pack THREE PHASE Dual Voltage 230 460 Requires Overload Protection to be Included in control panel MOISTURE SENSORS Normally Open N O Requires relay in control panel TEMP SENSORS Normally Closed N C Requires relay in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord Length...

Page 5: ...cluded in control panel Requires Barnes Starter or Control Panel which Includes Capacitors or Capacitor pack THREE PHASE Dual Voltage 230 460 Requires Overload Protection to be Included in control panel MOISTURE SENSORS Normally Open N O Requires relay in control panel TEMP SENSORS Normally Closed N C Requires relay in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord Length inche...

Page 6: ... Center check your Barnes representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These self contained pumping units are Underwriters Laboratory Listed for Class I Group D Division 1 Locations and are recommended for use in a sump lift station or basin This p...

Page 7: ...alternator switching system will be required for a duplex system A high level alarm may be required to alert maintenance personnel A low level cut off may be required to provide system shutdown if the main level control system malfunctions The off or low level float should be positioned so that the liquid level never drops below the minimum submergence level see Fig 1 C 4 Electrical Connections WA...

Page 8: ...rature Sensor And Moisture Detection System Must Be Connected To The Motor Circuitry Such That The Motor Will Be De energized If Excessive Motor Temperatures Are Reached And or If Water Is Detected In The Oil And or Motor Chamber Failure To Have The Above Mentioned Systems Installed And Operative Nullifies Warranty C 4 3 Overload Protection The normally closed N C thermal sensor is embedded in the...

Page 9: ...e source of this condition should be determined and rectified before the pump is put back into normal operation DO NOT LET THE PUMP CYCLE OR RUN IF AN OVER LOAD CONDITION OCCURS If current through the temperature sensor exceeds the values listed an intermediate control circuit relay must be used to reduce the current or the sensor will not work properly TYPICAL THERMAL PROTECTION WIRING DIAGRAM FI...

Page 10: ...r motor rotation can result in poor pump performance and can damage the motor and or pump To check the rotation suspend the pump freely momentarily apply power and observe the kickback Kickback should always be in a counter clockwise direction as viewed from the top of the pump motor housing D 2 1 Incorrect Rotation for Three Phase Pumps In the event that the rotation is incorrect for a three phas...

Page 11: ...e motor It indicates the seal has leaked and must be repaired This should be done as soon as possible to prevent further damage See section D 2 3 2 Inspect impeller and body for excessive build up or clogging and repair as required per section F 3 3 Check motor for ground leakage and proper amp draw See section D 3 2 4 Inspect outer seal for wear or leakage and repair as required per section F 4 S...

Page 12: ... shaft stationary with screwdriver and tighten Then replace washer 7 and screw 6 Radial cutter 8 to be flush with shredding ring 9 on suction side to within 020 F 4 OUTER SHAFT SEAL SERVICE CAUTION Handle seal parts with extreme care DO NOT scratch or mar lapped surfaces F 4 1 Disassembly and Inspection Outer Seal To expose outer shaft seal 17 for examination disassemble volute cutter and impeller...

Page 13: ...ALWAYS furnish the following information 1 Pump serial number and date code Paragraph G 4 2 Pump model number Paragraph G 3 3 Pump part number Paragraph G 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in the catalog A one or two letter suffix may follow this n...

Page 14: ...k cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Page 15: ...15 FIGURE 8 2HP XSGV SERIES ...

Page 16: ...16 FIGURE 9 2HP XSGV SERIES ...

Page 17: ...ze 5 62 Dia STD 067552TD 5 00 Dia 067552TE 4 88 Dia 067552TF 4 75 Dia 067552TG 4 62 Dia 067552TH 4 50 Dia 067552TJ 4 38 Dia 067552TK 4 25 Dia 067552TL 4 12 Dia 067552TM 4 00 Dia 067552TN 3 88 Dia 067552TP 3 75 Dia 067552TR 3 62 Dia 067552TS 3 50 Dia 14 1 082134 Lifting Handle 15 2 1 130 1 Hex Hd Cap Screw 5 16 18 x 1 50 lg Stainless 16 1 Motor Assy Includes Motor 30 ft Cable C C B Inner Outer Seal...

Page 18: ...18 FIGURE 10 3 5 7 5HP XSGV SERIES ...

Page 19: ...19 FIGURE 11 3 5 7 5HP XSGV SERIES ...

Page 20: ...Dia STD for 3HP 132462TN 4 88 Dia 132462TP 4 75 Dia 132462TQ 4 62 Dia 132462TR 4 50 Dia 132462TS 4 38 Dia 132462TT 4 25 Dia 132462TU 4 12 Dia 132462TV 4 00 Dia 14 1 082165 Lifting Handle 15 2 1 319 1 Hex Hd Cap Screw 7 16 14 x 2 lg Stainless 16 1 Motor Assy Includes Motor 30 Ft Cable and C C B Inner Outer Seals 128622 3HP 200V 1PH XSGV3002L 128623 3HP 230V 1PH XSGV3022L 128624 3HP 200V 3PH XSGV306...

Page 21: ...79 XSGV5032L 5 230 3 60 3450 L 21 9 120 0 10 4 SOW 0 745 19 0 84 1 00 XSGV5042L 5 460 3 60 3450 L 11 0 60 0 10 4 SOW 0 745 19 4 00 3 74 XSGV5052L 5 575 3 60 3450 L 8 8 46 0 10 4 SOW 0 745 19 5 12 XSGV7532L 7 5 230 3 60 3450 J 22 3 136 0 10 4 SOW 0 745 19 0 93 0 87 XSGV7542L 7 5 460 3 60 3450 J 11 2 68 0 10 4 SOW 0 745 19 3 72 3 28 XSGV7552L 7 5 575 3 60 3450 G 8 2 45 0 10 4 SOW 0 745 19 0 86 Windi...

Page 22: ...shers b and tighten Attach the pump cover to the top of the bracket Then connect the discharge pipe by others to the pump Mount the float switches to the discharge pipe and pull the pump cord sets and the float switch cords through the cord grips attached to the pump cover The pump with cover can now be lowered into basin PARTS LIST ITEM QTY PART No DESCRIPTION 61 1 071753 Suspended Bracket Basin ...

Page 23: ... NPT x 14 Lg 52 1 077881 Ball Check Valve Cast Iron 1 1 4 NPT 53 2 075476 Close Nipple Stainless 1 25 NPT 54 1 075481 Elbow Stainless 1 25 NPT x 90 55 1 075485 Moveable Fitting Brass 56 1 074758 Upper Pump Bracket Stainless 59 1 074759 U Bolt and Nuts Pump NOT included under this part number The Non Sparking Moveable Assembly will be factory assembled to pump when a Basin Package system is ordered...

Page 24: ...s 2 NPT x 90 6 1 075486 Moveable Fitting Brass 7 1 076107 Pipe Stainless 2 NPT x 6 Lg 8 1 075276 U Bolt and Nuts Stainless 3 8 16 x 4 5 Lg 9 A R Loctite PST567 10 A R Loctite 242 11 2 1 40 1 Hex Hd Cap Screw Stainless 3 8 16 X 2 Lg 12 2 15 23 1 Hex Nut Stainless 3 8 16 13 4 082727 Flat Washer Stainless 3 8 14 2 026210 Flange 15 1 069140 Gasket 16 1 083690 Pipe Nipple Stainless 2 NPT x 3 5 Lg Pump ...

Page 25: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Page 26: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 27: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 28: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

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