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Crane BARNES BLADE XGV, Installation And Operation Manual, Page: 2 / 25

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Crane BARNES BLADE XGV Installation And Operation Manual Download Page 2

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TABLE OF CONTENTS 

  

  

SAFETY FIRST ...........................................................................................................................3 

 

A. 

GENERAL INFORMATION ......................................................................................................... 5

 

B. INSTALLATION ...................................................................................................................  5 - 13 

 

 

 

ELECTRICAL DATA ............................................................................................................. 7 - 14 

 

C. 

START-UP OPERATION ................................................................................................... 14 - 15

 

D. 

PREVENTATIVE MAINTENANCE .............................................................................................15

 

E. 

SERVICE and REPAIR ...................................................................................................... 15 - 16 

 

F. 

REPLACEMENT PARTS ...........................................................................................................17 

 

 TROUBLESHOOTING ...............................................................................................................18 

 

 

BLADE XGV, XGVH & XGVHH - CROSS-SECTIONS, (Fig. 9 & 10) 

                             EXPLODED VIEWS, (Fig. 11 & 12) ................................................................................... 19 - 20

 

 

PARTS LISTS  ................................................................................................................... 21 - 23 

 

 WARRANTY ..............................................................................................................................25

 

 

RETURNED GOODS POLICY ................................................................................................. 26

 

 

WARRANTY REGISTRATION .................................................................................................. 26

 

 

START-UP REPORT ......................................................................................................... 27 - 28

 

Other brand and product names are trademarks or registered trademarks of their respective holders.

® Barnes is a registered trademark of Crane Pumps & Systems, Inc

 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07   

 

 

 

Alteration Rights Reserved

Summary of Contents for BARNES BLADE XGV

Page 1: ...t prior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 141182 Rev G BLADE XGV Vertical Discharge 3 7 5HP 3450RPM BLADE XGVH Horizontal Discharge 3 7 5HP 3450RPM BLADE XGVHH Horizontal Discharge 7 5 10HP 3450RPM 18 Frame Explosion Proof Class 1 Div...

Page 2: ...NG 18 BLADE XGV XGVH XGVHH CROSS SECTIONS Fig 9 10 EXPLODED VIEWS Fig 11 12 19 20 PARTS LISTS 21 23 WARRANTY 25 RETURNED GOODS POLICY 26 WARRANTY REGISTRATION 26 START UP REPORT 27 28 Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1995 1997 1998 1 2004 4 05 1 06 3 06 9 06 12 06 2 07 Alter...

Page 3: ...nsert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturer...

Page 4: ... Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power ...

Page 5: ... blown dust etc and whose temperature can be maintained between 40 F and 120 F 4 4 49 C Pump should be stored in its original shipping container On initial start up rotate impeller by hand to assure seal and impeller rotate freely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installed under ...

Page 6: ...DOUS LOCATIONS and require a non sparking break away fitting Failure to use the non sparking BAF voids warranty BARNES Pumps manufactures a break away fit dis charge system designed to allow the submersible waste water pump to be installed or removed without requiring personnel to enter the wet well Place the Break Away Fitting 9BAF in position Temporarily secure the guide rails in the upper mount...

Page 7: ...tion of the plug Insert the plug into the pump and install the two 12 mm socket head cap screws into the clamping plate Slowly tighten the two screws alternating back and forth until the clamping plate is drawn down flush to the top of the cord boss on the pump The two screws should be torqued until the plate is down to a point where metal to metal contact is made between the stainless steel plate...

Page 8: ...8 4 18 4 1 12 02 38 230 G 29 9 131 2 1 66 XGV50N2 141344 5 0 208 3 60 3450 J 17 8 1 0 85 4 125496 12 4 18 4 86 02 75 230 16 0 95 2 460 8 0 47 6 125497 12 4 18 4 86 02 3 00 XGV5052 141346 5 0 575 3 60 3450 J 6 4 1 0 38 1 125497 12 4 18 4 86 02 4 34 XGV75N2 141347 7 5 208 3 60 3450 M 28 0 1 0 173 9 125496 12 4 18 4 86 02 40 230 28 2 201 0 460 14 1 100 5 125497 12 4 18 4 86 02 1 58 XGV7552 141349 7 5...

Page 9: ...2 1 66 XGVH50N2 141355 5 0 208 3 60 3450 J 17 8 1 0 85 4 125496 12 4 18 4 86 02 75 230 16 0 95 2 460 8 0 47 6 125497 12 4 18 4 86 02 3 00 XGVH5052 141357 5 0 575 3 60 3450 J 6 4 1 0 38 1 125497 12 4 18 4 86 02 4 34 XGVH75N2 141358 7 5 208 3 60 3450 M 28 0 1 0 173 9 125496 12 4 18 4 86 02 40 230 28 2 201 0 460 14 1 100 5 125497 12 4 18 4 86 02 1 58 XGVH7552 141360 7 5 575 3 60 3450 M 11 3 1 0 80 4 ...

Page 10: ...2 2 47 XGVHH100N2 143387 10 0 208 3 60 3450 K 37 0 1 0 173 9 125498 8 4 18 4 1 12 02 0 40 230 34 8 201 0 460 17 4 100 5 125497 12 4 18 4 86 02 1 58 XGVHH10052 143388 10 0 575 3 60 3450 K 13 9 1 0 80 4 125497 12 4 18 4 86 02 2 47 NOTE A 3 Pipe Spool Kit is recommended for use of a XGVHH with a 3x3 BAF IMPORTANT Moisture and Temperature sensor leads are integral to power cord Pump rated for operatio...

Page 11: ...er MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Lead ID Lead ID Brown P1 Temperature Sensor Yellow P2 Temperature Sensor Orange W1 Moisture Sensor Blue W2 Moisture Sensor SINGLE PHASE 208 230 VOLT AC black molded plug SINGLE PHASE 208 230 VOLT AC black molded plug Power Cable Power Cable Motor Lead ID Motor Lead ID Green Ground Green Black 1 Run Red 2 S...

Page 12: ...ter Sizes Model No HP Ph Volts Capacitor Kit Start Relay Start Capacitor Run Capacitor XGV3072 XGVH3072 3 0 1 208 230 141361 MARS 64 297MFD 330V 40MFD 440V XGV5072 XGVH5072 5 0 1 208 230 141361 MARS 64 297MFD 330V 40MFD 440V NOTE Single Phase Start Components ...

Page 13: ... 0 220 240 2 00 18 0 B 4 4 Moisture Sensors A normally open N O detector is installed in the pump seal chamber which will detect any moisture present and a continuity test resistor built into the motor The test resistor is rated 1 watt at 330K ohms The moisture sensors MUST be connected to moisture detector control in the control panel which includes a continuity test circuit see Figure 4 for typi...

Page 14: ...ds at the control box Recheck the kickback rotation again by momentarily applying power C 2 2 Test Procedure For Moisture Sensor Control With a moisture detection control a normally closed push button and neon indicating lamp is typically provided as a means of checking the moisture sensing components When the push button is depressed the indicating lamp will be illuminated to indicate A power is ...

Page 15: ...one to the pump CAUTION Operating pump builds up heat and pressure allow time for pump to cool to room temperature before handling or servicing E 1 Lubrication E 1 1 Checking Oil 1 Place pump on it s side and drain oil into a clean dry container 2 Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above 15...

Page 16: ...Inspection To expose outer shaft seal 4 for examination remove Impeller and Volute per Section E 1 1 Set motor assembly 1 in the inverted position to prevent loss of oil Remove snap ring from motor shaft then retaining ring 5 spring 4C and rotating member 4B from shaft See Figure 5 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on sta...

Page 17: ...F 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information F 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and may be preceded by an alpha character which indicates the plant ...

Page 18: ...ller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as ...

Page 19: ...19 FIGURE 9 Cross Sections FIGURE 10 Vertical Discharge Horizontal Discharge ...

Page 20: ...20 Exploded Views APPLY GREEN LOCTITE RC603 TORQUE TO 45 1 4FT LBS FIGURE 11 FIGURE 12 Vertical Horizontal APPLY GREEN LOCTITE RC603 TORQUE TO 45 1 4FT LBS ...

Page 21: ...t Impeller Vortex Class 30 Cast Iron 11 1 070729 Ring Shredding 4 00 O D XGV XGVH 440 Stainless Steel 11a 1 141062 Ring Shredding 4 00 O D XGVHH 440 Stainless Steel 12 1 See Chart Seal Mechanical See Chart 13 1 133048 Ring Retaining Stainless Steel Hardware Kit includes Impeller key Volute attachment screws Impeller attachment screw NOTE Kits contain hardware your pump may not require Impeller Att...

Page 22: ...2in 28 4mm 125499XL 100 400 600 59 0 8 4 18 4 1 12in 28 4mm Impeller Chart XGV XGVH Part No Trim Dia mm in 141058 164mm 6 46in 141058TA 162mm 6 38in 141058TB 159mm 6 25in 141058TC 155mm 6 12in 141058TD 152mm 6 00in 141058TE 149mm 5 88in 141058TF 146mm 5 75in 141058TG 143mm 5 62in 141058TH 140mm 5 50in 141058TJ 137mm 5 38in 141058TK 133mm 5 25in 141058TL 130mm 5 12in 141058TM 127mm 5 00in 141058TN ...

Page 23: ... 026322 Washer Lock 5 16 18 8 Stainless Steel 5 2 107357 Bolt U 5 16 18 2 50 Stainless Steel 6 1 141063 Bracket Moveable 2 Stainless Steel 7 1 043582 Guide Bracket Lower Aluminum Bronze 8 1 101337A Valve Check Swing 2 Bronze 9 1 083933 Elbow Street 2 90 Deg Stainless Steel 10 1 075275JA Nipple Pipe 2 11 00 Bleed Stainless Steel 11 1 083690 Nipple Pipe 2 3 50 Stainless Steel WARNING CANCER AND REPR...

Page 24: ...Notes ...

Page 25: ...A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If ...

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