Crane 4SHD Installation And Operation Manual Download

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Seal Kit includes:

• Lower Volute O-Ring (option 1)

• Lower Volute O-Ring (option 2)

• Lower Volute O-Ring (option 3)

• Seal Plate Upper O-ring

• Upper and Lower Stator O-Rings

• Terminal Block O-ring

• Retaining Rings

• Key

• Upper Mechanical Seal

• Lower Mechanical Seal

• Cord attachment O-ring

• Seal Pins

NOTE:

Kit contains hardware your pump may not require.

Seal Kits

Seal Kit

Part No.

I.B. Seal

Part No.

I.B. Seal

Material

O.B. Seal

Part No.

O.B Seal

Material

140613

138315

Carbon / Ceramic

138315

Carbon / Ceramic

140614

(STD)

138315

Carbon / Ceramic

138315SD

Silicon Carbide / Silicon Carbide

140615

138315

Carbon / Ceramic

138315SB

Tungsten Carbide / Tungsten Carbide

140616

138315SD

Silicon Carbide / Silicon Carbide

138315SD

Silicon Carbide / Silicon Carbide

140617

138315SD

Silicon Carbide / Silicon Carbide

138315SB

Tungsten Carbide / Tungsten Carbide

140618

138315SB

Tungsten Carbide / Tungsten Carbide

138315SB

Tungsten Carbide / Tungsten Carbide

Bearing Kit includes:

• Upper Ball Bearing

• Lower Ball Bearing

• Wavy Spring Washer

• Retaining Rings

Volute Kit includes:

• Wear Ring (if required)(pressed)

• Volute (painted)

Seal Plate Kit includes:

• Spring Pin

• Pipe Plug

• Seal Plate (painted)

Hardware Kit includes:

• Socket Head Cap Screws (for Motor Cap)

• Impeller Bolt and Washer Set

• Socket Head Cap Screws

(for Upper Seal Plate and Bearing Bracket)

• Socket Head Cap Screws (for Motor Leads)

• Socket Head Cap Screws (Ground Screw)

• Socket Head Cap Screws (for Handle)

• Socket Head Cap Screws (for Volute)

• Cord Attachment Screws

• Spring Pin

• Pipe Plug

NOTE:

Kits contain hardware your pump may not require.

Moisture Sensor Kit includes:

• 18” Orange Wire Jumper

• 24” Blue Wire Jumper

• Moisture Sensor Resistor

• Moisture Sensor

• 36” Orange Wire Jumper

• Wire Connector Clip

• 24” Orange Wire Jumper

Impeller Attachment Kit includes:

• Impeller Washer

• Impeller Bolt

Bearing Bracket Kit includes:

• Bearing Bracket (painted)

• Large Pipe Plug

• Spring Pin

Terminal Block includes:

• Terminal Block

• Terminal Block O-ring

• Terminal Block Alignment Pin

• Terminal Block Retaining Ring

• Motor Lead Screws

Motor Cap Kit includes:

• Upper Motor Housing Cap

• Pipe Plug

• Ground Screw

• Caution Tag

• Dowel Pin

Summary of Contents for 4SHD

Page 1: ...223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 138551 Rev K 32 Frame 4SHM Monovane Pumps 75HP 1750RPM 4SHD Dual Vane Pumps 75 100HP 1750RPM 6SHV Vortex Pumps 75 100HP 1750RPM 50 75HP 1150RPM 40HP 870RPM 6SHM Monovane Pumps 75 100HP 1750RPM 6SHD Dual Vane Pumps 75 100HP 1750RPM 8SHVV Vortex Pumps 50 100HP 1150RPM 40 50HP 870RPM 8SHDU Dual Vane Pumps 75HP 1750RPM 8SHTM Tri Vane Pum...

Page 2: ...MMENDED MINIMUM SUCTION CLEARANCE Fig 8 16 CROSS SECTIONS Fig 9 10 17 EXPLODED VIEW Fig 11 18 PARTS LISTS 19 31 WARRANTY 33 RETURNED GOODS POLICY 34 WARRANTY REGISTRATION 34 START UP REPORT 35 36 Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1995 1997 1998 1 2004 4 05 1 06 3 06 9 06 12 0...

Page 3: ...ar eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers recommendation for maximum performance as this cou...

Page 4: ... in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION B INSTALLATION B 1 Location These self contained pumping units are recommended for use in a sump lift station or basin This pump is designed for submerged continuous duty 15 minutes duty in air at nameplate horsepower pumping sewage effluent wastewater or other nonexplosive or noncorrosive ...

Page 5: ...rd assembly o ring onto the cord assembly as shown in Figure 2 Align the hole in the cord assembly with the alignment pin in the motor cap Lower the cord assembly into the bore of the motor cap taking care to keep the pins aligned Push the cord assembly into the motor housing until fully engaged Install the four 12mm socket head cap scews through the cord assembly into the motor cap Slowly tighten...

Page 6: ...0 H 76 4 1 15 84 0 400 0 6 4 18 4 130 6SHVT50056 50 0 575 3 60 1150 H 61 2 1 15 67 2 320 0 6 4 18 4 189 6SHVT60046 60 0 460 3 60 1150 F 86 7 1 15 96 8 400 0 2 4 18 4 130 6SHVT60056 60 0 575 3 60 1150 F 69 4 1 15 77 4 320 0 6 4 18 4 189 6SHVT75046 75 0 460 3 60 1150 H 109 3 1 15 119 5 612 0 2 4 18 4 077 6SHVT75056 75 0 575 3 60 1150 H 87 4 1 15 95 6 489 6 2 4 18 4 113 6SHVT100046 100 0 460 3 60 115...

Page 7: ... F 69 4 1 15 77 4 320 0 6 4 18 4 189 8SHVV75046 75 0 460 3 60 1150 H 109 3 1 15 119 5 612 0 2 4 18 4 077 8SHVV75056 75 0 575 3 60 1150 H 87 4 1 15 95 6 489 6 2 4 18 4 113 8SHVV100046 100 0 460 3 60 1150 E 135 0 1 0 135 0 612 0 2 4 18 4 077 8SHVV100056 100 0 575 3 60 1150 E 108 0 1 0 108 0 489 6 2 4 18 4 113 8SHVV40048 40 0 460 3 60 870 F 62 2 1 15 69 4 275 0 6 4 18 4 166 8SHVV40058 40 0 575 3 60 8...

Page 8: ...0 460 3 60 1750 F 169 4 1 15 191 5 800 0 1 0 4 18 4 049 8SHTM125054 125 0 575 3 60 1750 F 135 6 1 15 153 2 640 0 2 4 18 4 065 8SHTM150044 150 0 460 3 60 1750 D 187 0 1 0 187 0 800 0 1 0 4 18 4 049 8SHTM150054 150 0 575 3 60 1750 D 159 5 1 0 159 5 640 0 1 0 4 18 4 065 8SHTM50046 50 0 460 3 60 1150 H 76 4 1 15 84 0 400 0 6 4 18 4 130 8SHTM50056 50 0 575 3 60 1150 H 61 2 1 15 67 2 320 0 6 4 18 4 189 ...

Page 9: ...0 E 108 0 1 0 108 0 489 6 2 4 18 4 113 10SHDX40048 40 0 460 3 60 870 F 62 2 1 15 69 4 275 0 6 4 18 4 166 10SHDX40058 40 0 575 3 60 870 F 49 8 1 15 55 5 220 0 8 4 18 4 226 10SHDX50048 50 0 460 3 60 870 D 74 5 1 15 84 9 275 0 6 4 18 4 166 10SHDX50058 50 0 575 3 60 870 D 59 0 1 15 67 4 220 0 8 4 18 4 226 10SHTB 10SHTB50046 50 460 3 60 1150 H 76 4 1 15 84 0 400 0 6 4 18 4 0 13 10SHTB50056 50 575 3 60 ...

Page 10: ...symbol An external ground screw is provided on the side of the motor cap which can be used for supplemental bonding connection where local codes permit or require such connection THREE PHASE 460 575 VOLT AC Power Cable Motor Lead ID Green Ground Green Black 1 Red 2 White 3 MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Control Cable Control Cable Lead ID Lead ID Black P1 Tempera...

Page 11: ...UST be connected in series with the pilot circuit of the magnetic motor controller located in the control panel so that the thermostat will open the circuit before dangerous temperatures are reached A manual momentary start switch is required to prevent the automatic restarting of the motor when the thermostat resets refer to Figure 4 In the event of an over temperature condition the source of thi...

Page 12: ... display notify the operator in the event of a fault condition for either temperature moisture or both Normally open and normally closed contacts are flexible to accommodate nearly any wiring scenario and the moisture sensor sensitivity can be adjusted to prevent nuisance alarms SECTION C START UP OPERATION C 1 Check Voltage and Phase Before operating pump compare the voltage and phase information...

Page 13: ...amination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above 15 KV breakdown refill the seal chamber as per section E 1 2 4 If oil is found to be dirty or contaminated or measures below 15 KV breakdown the pump must be carefully inspected for leaks at the shaft seal before refilling with oil To locate the leak perform a pressur...

Page 14: ...eal If replacing seal remove stationary from mounting plate by prying out with flat screw driver E 3 2 Reassembly Lightly oil DO NOT use grease outer surface of stationary member Press stationary member firmly into mounting plate using a seal pusher aligning seal with pin nothing but the seal pusher is to come in contact with seal face See Fig 6 Make sure the stationary member is in straight and t...

Page 15: ...F 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information F 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and may be preceded by an alpha character which indicates the plant ...

Page 16: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Page 17: ...LEARANCE BASED ON HYDRAULIC INSTITUTE STANDARD 9 8 2 3 2 2 FIGURE 8 MODEL NUMBER DIM A INCHES MM 3SHVC 3XSHVC 3 00 76 2 3SHVR 3XSHVR 3SHVRA 3XSHVRA 3 50 88 9 3SHMPA 3XSHMPA 4SHMS 4XSHMS 3 75 95 3 4SHDF 4XSHDF 4SHVA 4XSHVA 4 00 101 6 4SHVB 4XSHVB 4SHVBA 4XSHVBA 4 25 108 4SHMC 4XSHMC 4SHDG 4XSHDG 4SHMD 4XSHMD 4 75 120 7 6SHVL 6XSHVL 5 25 133 4 6SHDO 6XSHDO 5 50 139 7 4SHMB 4XSHMB 6 00 152 4 4SHME 4X...

Page 18: ...18 FIGURE 9 SH Pump Series CROSS SECTIONS FIGURE 10 SH Vortex SH Enclosed ...

Page 19: ...19 SH Enclosed Pump Series EXPLODED VIEWS FIGURE 11 ...

Page 20: ...r Impeller 75 X 2 44 18 8 SS 9 1 M 6614 O Ring 465 18 0 ID Buna N 9 1 125857 360 O Ring M3 x 360 70 DURO Buna N 9 1 125857 295 O Ring M3 x 295 70 DURO Buna N 9 1 018386 O Ring 276 10 98 ID Buna N 9 1 2 31003 281 O Ring 281 14 98 ID Buna N 9 1 2 31003 282 O Ring 282 15 96 ID Buna N 10 1 See Table Volute Cast Iron 11 2 See Table Volute Wear Ring as required Bronze 11A 2 See Table ƒ Impeller Wear Rin...

Page 21: ...sale Oil Cooling Oil SH 32 Frame PARTS LIST SH Pump Plug and Play Removeable Cord Assemblies Part No Length feet Cord Size Max Amps Cord O D 138317XF 50 8 4 18 4 59 0 1 12in 02in 28 4mm 5mm 138317XJ 75 8 4 18 4 59 0 1 12in 02in 28 4mm 5mm 138317XL 100 8 4 18 4 59 0 1 12in 02in 28 4mm 5mm 138318XF 50 6 4 18 4 79 0 1 14in 03in 28 9mm 8mm 138318XJ 75 6 4 18 4 79 0 1 14in 03in 28 9mm 8mm 138318XL 100 ...

Page 22: ...1 370 140595 N A 125857 360 6SHVT 465mm 138109 140145 138051 465 140596 N A M 6614 6SHMN 370mm Not Available in 32 Frame 6SHMH 370mm 6SHMJ 370mm 130830 138603 138051 370 140595 130833 125857 360 6SHDO 305mm Not Available in 32 Frame 6SHDK 370mm 130830 138604 138051 370 140595 130834 125857 360 8SHVV 465mm 138107 140147 138051 465 140596 N A M 6614 8SHDU 305mm 138108 140148 138051 305 140597 138999...

Page 23: ...8928TH 143368TH 325mm 12 80in 138928TJ 143368TJ 320mm 12 60in 138928TK 143368TK 315mm 12 40in 138928TL 143368TL 310mm 12 20in 138928TM 143368TM 305mm 12 01in 138928TN 143368TN 300mm 11 81in 138928TP 143368TP 295mm 11 61in 138928TR 143368TR 290mm 11 42in 138928TS 143368TS 285mm 11 22in 138928TT 143368TT 280mm 11 02in 138928TU 143368TU 275mm 10 83in 138928TV 143368TV 270mm 10 63in 138928TW 143368TW ...

Page 24: ... 143372TG 330mm 12 99in 138932TH 143372TH 325mm 12 80in 138932TJ 143372TJ 320mm 12 60in 138932TK 143372TK 315mm 12 40in 138932TL 143372TL 310mm 12 20in 138932TM 143372TM 305mm 12 01in 138932TN 143372TN 300mm 11 81in 138932TP 143372TP 295mm 11 61in 138932TR 143372TR 290mm 11 42in 138932TS 143372TS 285mm 11 22in 138932TT 143372TT 280mm 11 02in 138932TU 143372TU 275mm 10 83in 138932TV 143372TV 270mm ...

Page 25: ...P 143294TP 380mm 14 96in 138101TQ 143294TQ 375mm 14 76in 138101TR 143294TR 370mm 14 57in 138101TS 143294TS 365mm 14 37in 138101TT 143294TT 360mm 14 17in 138101TU 143294TU 355mm 13 98in 138101TV 143294TV 350mm 13 78in 138101TW 143294TW 345mm 13 58in 138101TX 143294TX 340mm 13 39in 138101TY 143294TY 335mm 13 19in 138101TZ 143294TZ 330mm 12 99in 138101UA 143294UA 325mm 12 80in 138101UB 143294UB 320mm...

Page 26: ...Part No Nihard Part No 305mm 12 00in 138102 KIT 143293 300mm 11 81in 138102TA KIT 143293TA 295mm 11 61in 138102TB KIT 143293TB 290mm 11 42in 138102TC KIT 143293TC 285mm 11 22in 138102TD KIT 143293TD 280mm 11 02in 138102TE KIT 143293TE 275mm 10 82in 138102TF KIT 143293TF 270mm 10 63in 138102TG KIT 143293TG 265mm 10 43in 138102TH KIT 143293TH 260mm 10 24in 138102TJ KIT 143293TJ 255mm 10 04in 138102T...

Page 27: ...l Bearing Lower Ball Bearing Wavy Spring Washer Retaining Rings Volute Kit includes Wear Ring if required pressed Volute painted Seal Plate Kit includes Spring Pin Pipe Plug Seal Plate painted Hardware Kit includes Socket Head Cap Screws for Motor Cap Impeller Bolt and Washer Set Socket Head Cap Screws for Upper Seal Plate and Bearing Bracket Socket Head Cap Screws for Motor Leads Socket Head Cap ...

Page 28: ... 3 15 80 3SHVR 125506 3 15 80 3SHVRA 125506 3 15 80 3SHMPA 125506 3 15 80 4SHMS 125506 3 15 80 4SHDF 125506 3 15 80 4SHVA 125506 3 15 80 4SHVB 125506 3 15 80 4SHVBA 125506 3 15 80 4SHMC 125506 3 15 80 4SHDG 125506 3 15 80 4SHMD 125506B 6 50 165 6SHVL 125506 3 15 80 6SHDO 125506B 6 50 165 4SHMB 125506B 6 50 165 4SHME 125506B 6 50 165 4SHMEA 125506B 6 50 165 4SHDI 125506B 6 50 165 6SHMN 125506B 6 50...

Page 29: ...H 50056 140260 140261 SH 60046 140264 140265 SH 60056 140266 140267 SH 75046 140270 140271 SH 75056 140274 140275 SH 100046 140278 140279 SH 100056 140285 140286 Example Model No Rotor Kit Part No Stator Motor Housing Kit Part No 4SHVB30092 131980 132056 Rotor Kit includes Rotor Retaining Ring Stator Motor Housing Kit includes Motor Housing painted Stator Dowel Pin Replaces Pin Spring Pipe Plug 87...

Page 30: ...0 140601 140611 140604 125506B SEE TABLE ON PAGES 23 26 140152 32 6SHVT50056 140260 140261 140607 140145 140596 140609 138613 140620 140601 140611 140604 125506B 140152 32 6SHVT60046 140264 140265 140607 140145 140596 140609 138613 140620 140601 140611 140604 125506B 140152 32 6SHVT60056 140266 140267 140607 140145 140596 140609 138613 140620 140601 140611 140604 125506B 140152 32 6SHVT75046 14027...

Page 31: ...40147 140596 140609 138613 140620 140601 140611 140604 125506C 140152 32 8SHVV40058 140254 140255 140607 140147 140596 140609 138613 140620 140601 140611 140604 125506C 140152 32 8SHVV50048 140258 140259 140607 140147 140596 140609 138613 140620 140601 140611 140604 125506C 140152 32 8SHVV50058 140262 140263 140607 140147 140596 140609 138613 140620 140601 140611 140604 125506C 140152 32 8SHDU7504...

Page 32: ...01 140611 140604 125506C 140152 32 8SHTM40048 140252 140253 140607 138607 140595 140609 138613 140620 140601 140611 140604 125506C 140152 32 8SHTM40058 140254 140255 140607 138607 140595 140609 138613 140620 140601 140611 140604 125506C 140152 32 10SHDW50046 140256 140257 140614 140613 140615 140616 140617 140618 140607 138149 140595 140609 138613 140620 140601 140611 140604 125506C SEE TABLE ON P...

Page 33: ...0SHTB60046 140264 140265 140607 143928 140596 140609 138613 140620 140601 140611 140604 125506C 140152 32 10SHTB60056 140266 140267 140607 143928 140596 140609 138613 140620 140601 140611 140604 125506C 140152 32 10SHTB75046 140270 140271 140607 143928 140596 140609 138613 140620 140601 140611 140604 125506C 140152 32 10SHTB75056 140274 140275 140607 143928 140596 140609 138613 140620 140601 14061...

Page 34: ...Notes ...

Page 35: ...support any Warranty claims This Warranty shall not apply to any product or part of product which has been subject to misuses negligence accident operation outside of our published hydraulic curve parameters used in a manner contrary to printed Instructions or damaged due to a defective power supply improper electrical protection excessive abrasive wear or faulty installation or repair THE SOLE AN...

Page 36: ... Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor IMPORTANT WARRANTY INFORMATION W...

Page 37: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 38: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

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