CRANE PUMPS & SYSTEMS Barnes PGPT Series User Manual Download | Manualshive

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Submersible Pumps

Resistance of cable and pump motor (measured at pump control):

Red-Black:_______Ohms(Ω) Red-White:_______Ohms(Ω) White-Black:_______Ohms(Ω)

Resistance of Ground Circuit between Control Panel and outside of pump: __________Ohms(Ω)

MEG Ohms check of insulation:

Red to Ground: _________ White to Ground: __________ Black to Ground: ____________

Operational Checks

Is there noise or vibration present? YES___ NO___ Source of noise/vibration: ___________

Does check valve operate properly? YES___ NO___ N/A___

Is system free of leaks? YES___ NO___ Leaks at: ______________________________

Does system appear to operate at design ﬂ ow rate? YES___ NO___

Nominal Voltage: _____________________ Phase: 1Ø 3Ø (select one)

Voltage Reading at panel connection, Pump OFF: L1, L2 _____ L2, L3 ____ L1, L3 _____

Voltage Reading at panel connection, Pump ON: L1, L2 ______ L2, L3 ____ L1, L3 _____

Amperage Draw, Pump ON: L1 ____________

L2 _____________

L3 _____________

Submersible Pumps

Are BAF and guide rails level / plumb? YES___ NO___

Is pump seated on discharge properly? YES___ NO___

Are level controls installed away from turbulence? YES___ NO___

Is level control operating properly? YES___ NO___
Is pump fully submerged during operation? YES___ NO___

Follow up/Corrective Action Required

YES___ NO___

Additional Comments:

____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________

Startup performed by: _____________________ Date: ______________________________

Present at Start-Up

( ) Engineer: ____________________________ ( ) Operator: ________________________

( ) Contractor: ____________________________ ( ) Other: ___________________________

All parties should retain a copy of this report for future trouble shooting/reference

A Crane Co. Company

420 Third Street

83 West Drive

Piqua, Ohio 45356

Brampton, Ont. Canada L6T 2J6

(937) 778-8947

(905) 457-6223

Fax (937) 773-7157

Fax (905) 457-2650

www.cranepumps.com

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Summary of Contents for Barnes PGPT Series

Page 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 140737 Rev C Series PGPT 1 HP 3450 RPM 60 Hz Patent Pending ...

Page 2: ...or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as t...

Page 3: ...olids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electrical power service is interrupted keep water usage to a minimum Warranty Your grinder...

Page 4: ...rbide Stationary Face Silicon Carbide Elastomer Buna N Hardware 300 Series Stainless Steel CORD ENTRY 20ft 6m Cord with Plug Custom Molded Quick Connect for Sealing with Strain Relief CORD 14 3 CSA UL Approved SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Oil Lubricated Load Radial LOWER BEARING Design Single Row Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel C...

Page 5: ...PGPT Models 1 1 240 15 AMP FIGURE 1 The nameplate is located on top of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be recorded now so the pump does not have to be pulled again later The start up form can be left in...

Page 6: ...es Service Center check your Barnes representative INSTALLATION Location The pump is designed to fit into your basin by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 75MM AND A MAXIMUM OF 115MM OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharg...

Page 7: ...ied electrician for proper wire size CABLE CONNECTIONS Pump Cable Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 5 Tighten bolts on compression flange until flush with motor housing FIGURE 4 PUMP CABLE ...

Page 8: ...8 FIGURE 5 WIRING DIAGRAM ...

Page 9: ...pen valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump tempe...

Page 10: ... THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 HAND TIGHTEN P N 030237 2 3 4 5 6 6 5 4 3 2 OWNED EXCLUSIVELY LUDES BUT US NOT E USED AS A RECORD MATION PURPOSES HE MANUFACTURE OF HAN CRANE PUMPS THIS DRAWING IS APPROVED FOR UNCONTROLLED DISTRIBUTION AS A RESULT OF CRANE PUMPS SYSTEMS INC CONSTANT PRODUCT IMPROVEMENT P...

Page 11: ...Buna 23 8 001628 Screw U Drive 4 187 28 1 N A Warning Plate 29 1 N A Name Plate 30 1 136188A Motor 230V 60Hz 3450 CSCR 31 1 116442 Ring Snap 5100 87 33 1 111131 Seal Mech 875 C CE B 34 A R 137023 001 137023 003 137023 005 137023 010 137023 020 Shim 0 001 Shim 0 003 Shim 0 005 Shim 0 010 Shim 0 020 35 1 085326 Ring Retain 5100 66 36 1 137077 Screw FLHD 5 16 18 88 37 16 026322 Washer Lock 5 16 38 14...

Page 12: ...Notes ...

Page 13: ... between the results of ﬁeld testing conducted by or for user and laboratory tests corrected for ﬁeld performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERF...

Page 14: ...Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 15: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Page 16: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

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