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CRANE PUMPS & SYSTEMS BARNES E Series, Installation And Operation Manual

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CRANE PUMPS & SYSTEMS BARNES E Series Installation And Operation Manual Download Page 13

SINGLE  PHASE,115/ 230 VOLT AC (PSC)

Power Cable 

(28a)

Motor Lead Number

Green (Ground)

Green

Black

1

White

2

Flag Terminal

Capacitor

Flag Terminal

Capacitor

THREE PHASE, 200/230 VOLT AC

Power Cable

 (28a)

Motor Lead Number

Green (Ground)

Green

Black

1 & 7

Red

2 & 8

White

3 & 9
4, 5 & 6 Together

THREE PHASE, 460 VOLT AC

Power Cable

 (28a)

Motor Lead Number

Green (Ground)

Green

Black

1 

Red

2 

White

3 
4 & 7 Together
5 & 8 Together
6 & 9 Together

Fig. 8

POWER

Large Cable

MOTOR  LEADS

G L1 L2 L3

G T1 T2 T3 T4 T7 T5 T8 T6 T9

G
R

E
E

N

B

L

A
C
K

R
E
D

W

H

I

T

E

G

L1 L2

G

1

2

POWER CABLE

MOTOR LEADS

CAPACITOR

G
R

E
E

N

W

H

I

T
E

B

L

A
C
K

G

L1

L2

L3

G T1 T7 T2 T8 T3 T9 T4 T5 T6

MOTOR  LEADS

POWER

Large Cable

G 

R 
E 
E 

N

B
L
A

C

K

R
E
D

W

H

I

T
E

13

Summary of Contents for BARNES E Series

Page 1: ...nges may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification SERIES E H EH 0 5 and 1 0HP 3450 RPM BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company SUPERSEDED Some ...

Page 2: ...ED VIEW Fig 10 18 PARTS LIST 19 21 MOVEABLE For BASIN PACKAGE 22 RETURNED GOODS POLICY 23 WARRANTY START UP REPORTS WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER OHM METER SEAL TOOL KIT See Parts List PRESSURE GAUGE KIT See Parts List Other brand and product names are trademarks or registered trademarks of their respective holders Viton is a registere...

Page 3: ...re on any pump and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body ELECTRICAL 21 To reduce risk of electrical shock pump must be properly grounded in accordance with the National Electric Code NEC or Canadian Electrica...

Page 4: ...condary Exclusion Seal Material Rotating Face Carbon Stationary Face Ceramic Elastomer Buna N Hardware 300 Series Stainless CABLE ENTRY 15 ft 4 5M Cord Pressure Grommet for Sealing and Strain Relief SPEED 3450 RPM Nominal UPPER BEARING Design Sleeve Lubrication Oil Load Radial LOWER BEARING Design Single Row Ball Lubrication Oil Load Radial Thrust MOTOR Design NEMA L Single Phase NEMA B Three Phas...

Page 5: ...ch installation will be allowed provided 1 The pump is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shipping container and placed in a temperature controlled storage area B 4 Service Centers For the location of the nearest Barnes Pumps Service Center check your Barnes Enginee...

Page 6: ...the pump must not be modified in any way except for shortening to a specific application Any splice between the pump and the control panel must be made in accordance with all applicable electric codes It is recommended that a junction box be mounted outside the sump or be of at least Nema 4 EEMAC 4 construction if located within the wet well Do not use the control cable to lift pump C 4 3 Overload...

Page 7: ... H1022L 1 0 230 1 3450 B 8 2 13 8 14 3 SOW 0 560 3 51 12 07 2 89 15 18 H1032L 1 0 230 3 3450 K 5 4 21 2 14 4 SO 0 600 5 32 6 11 H1042L 1 0 460 3 3450 K 2 8 10 7 14 4 SO 0 600 21 28 24 44 H1052L 1 0 575 3 3450 K 2 3 8 6 14 4 SO 0 600 33 25 38 19 EH512L 0 5 115 1 3450 F 11 0 23 0 14 3 SJTOW A 0 390 1 08 8 02 0 91 13 71 EH522L 0 5 230 1 3450 F 5 0 11 5 14 3 SJTOW A 0 390 8 09 8 00 9 24 10 03 EH532L 0...

Page 8: ... plate to the available power D 2 Check Pump Rotation Before putting pump into service for the first time the motor rotation must be checked Improper motor rotation can result in poor pump performance and can damage the motor and or pump To check the rotation suspend the pump freely momentarily apply power and observe the kickback Kickback should always be in a counter clockwise direction as viewe...

Page 9: ... pump for leaks around the shaft seal square rings and cord inlet the oil level should be full as described in section F 1 3 Remove pipe plug 2 or 36 from motor housing 3 Apply pipe sealant to pressure gauge assembly and tighten into pipe plug hole see Fig 2 Pressurize motor housing to 10 P S I Use a soap solution around the sealed areas and inspect joints for air bubbles If after five minutes the...

Page 10: ...ap screws 11 with lockwasher 12 through motor housing 5 and volute 10 and tighten to 11 ft lbs F 3 Motor Bearing and Seal Service F 3 1 Disassembly and Inspection To examine or replace the motor 5 bearing 8 and shaft seal 9 disassemble volute and impeller as outlined in paragraph F 2 1 Drain oil from motor as outlined in paragraph F 1 3 Position unit upright using blocks to avoid resting unit on s...

Page 11: ... the inner race of the bearing only until bearing seats against shoulder of the shaft Seal Clean and oil seal cavity in lower end bell 22 Press stationary member 9a firmly into lower end bell 22 using a seal pusher see parts list seal tool kit nothing but the seal pusher is to come in contact with seal face see Figure 5 Make sure the stationary member is in straight IMPORTANT DO NOT HAMMER ON THE ...

Page 12: ...8 and control cable 39 if used for cracks or damage and replace if required see Figure 7 Place parts 28b c d on power cable 28a and parts 39b c d on control cable 39a if equipped Bring cord sets 28 and 39 if equipped through openings in top of motor housing 3 and reconnect motor leads to power cable 28 and temperature sensor leads to control cable 39 if equipped using connectors 4 and in addition ...

Page 13: ... 3 9 4 5 6 Together THREE PHASE 460 VOLT AC Power Cable 28a Motor Lead Number Green Ground Green Black 1 Red 2 White 3 4 7 Together 5 8 Together 6 9 Together Fig 8 POWER Large Cable MOTOR LEADS G L1 L2 L3 G T1 T2 T3 T4 T7 T5 T8 T6 T9 G R E E N B L A C K R E D W H I T E G L1 L2 G 1 2 POWER CABLE MOTOR LEADS CAPACITOR G R E E N W H I T E B L A C K G L1 L2 L3 G T1 T7 T2 T8 T3 T9 T4 T5 T6 MOTOR LEADS ...

Page 14: ...ATURE SENSOR Optional Control Cable 39a Lead Number Black P1 Temperature Sensor White P2 Temperature Sensor Temperature Sensor Leads CONTROL Small Cable S1 S2 P1 P2 B L A C K W H I T E P U R P L E B R O W N THERMOSTAT MOTOR LEADS POWER Large Cable G L1 L2 L3 G T1 T2 T3 G R E E N B L A C K R E D W H I T E 14 ...

Page 15: ...Clean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump...

Page 16: ...guration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump ...

Page 17: ...Fig 9 H Series ONLY E EH Series 17 ...

Page 18: ...Fig 10 H Series ONLY E EH Series 18 ...

Page 19: ...71355 E1052L EH1052L 067463F H512L 088596 H522L H1022L 088602 H532L 542L H1032L 1042L 088605 H552L H1052L 088607 6 1 Conduit Bushing 035601 7 1 Washer 084263 8 1 Bearing 017414 9 1 Shaft Seal Carbon Ceramic Buna N 023701 Tungsten Tungsten Buna N 023701SB Silicon Silicon Buna N 023701SD Carbon Ceramic Viton 023701SF Tungsten Tungsten Viton 023701SH Silicon Silicon Viton 023701SK Silicon Tungsten Bu...

Page 20: ...e Ring 027269 25 A R Shim 010 Thk x 875 OD 017064 26 4 3 4 Qts Oil 029034 27 1 Ground Screw 6 32 x 3 8 LG Zinc Plt St 038156 28 1 Cord Set Assembly See Table 2 TABLE 2 CABLE SETS MODELS LENGTH ITEM 28 115V 1 PHASE CSA LISTED ITEM 28 230V 1 PHASE CSA LISTED ITEM 28 3 PHASE Non CSA LISTED ITEM 28 OPTIONAL 3 PHASE CSA LISTED ITEM 39 OPTIONAL TEMP SENSOR 3 PHASE ONLY 15 Ft STD 091563 093291 051545 071...

Page 21: ...itor E H Series 1 Phase 370V 20MFD 070963 Capacitor EH Series 1 Phase 370V 25MFD 070965 33 1 Terminal Boot 1 Phase 034322 34 2 Terminal Connector 3 Phase 071363 35 1 Terminal Connector 200 230 3Phase 019212 3 Terminal Connector 460 3 phase 019212 36 1 Pipe Plug 003217 37 1 Temperature Sensor OPTIONAL 051621 38 2 Terminal Connector Optional Temp Sensor 079318 39 1 Cord Set Assembly Optional Temp Se...

Page 22: ...ve 099769 1 Bushing Red 2 50 x 1 50 PVC 103139 53 2 Close Nipple Stainless 2 NPT 075478 54 1 Elbow Stainless 2 NPT x 90 075483 55 1 Moveable Fitting Cast Iron 074536 56 1 Upper Pump Bracket Stainless 075284 57 1 Threaded Rod Stainless 3 8 x 6 Lg 075288 58 4 Hex Nut 3 8 16 Stainless 15 23 1 59 1 U Bolt and Nuts Stainless 3 8 16 x 2 62 Lg 075276 60 1 Lifting Bracket Stainless 075285 Pump NOT include...

Page 23: ...of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable ...

Page 24: ...ield performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories suppl...

Page 25: ...bottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance Of Ground Circuit Between Control Panel and Outside of Pump Ohms MEG Ohms Check of Insulation Red to Ground White...

Page 26: ...n Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Equipment Difficulties during start up MANUALS Has operator ...

Page 27: ...o Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor IMPORTANT WARRANTY REGISTRATION CUSTOMER S NAME DATE INSTALLED ADDRESS CITY STATE ZIP PHONE FAX DEALER S NAME CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND FOLD HERE ...

Page 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE ...

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