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Sweeper H

 

 

 

Original Operation Manual  English

 

 

-11

  

7.3 

Maintenance work 

 

 

ATTENTION! 

Risk of injuries by combustion motors 

Cleaning and repair work must never be carried out 
during operation or when the machine runs idle, since 
this may result in burns and cuts. 

  Stop machine and motor and let them cool down 

 
 
 
 
 
 
 

7.3.1 

Machine cleaning 

NOTE ! 

Machine damage! 

Do not clean the machine with spray water. 

  Wipe off machine with a soft brush or a damp cloth. 

7.3.2 

Check safety precautions 

Safety precautions comprise: 

Covers of brushes (including rubber strips) 

Covers of drive wheels 

Cover of belt drive. 

The machine must not be operated if the covers show any 
signs of damage or are removed. They are to be replaced in 
case of damage or loss. The machine must not be started 
without safety precautions. 

 

Troubleshooting 

8.1 

Safety                  

Procedure for failures and accidents 
1  Initiate emergency stop (leave working position). 
2  Stop the machine. 
3  Determine the failure cause. 
4  Remedy failure or contact authorized dealer. 

8.2 

Service address 

Please  contact  your  sales  consultant  in  case  of  failures, 
problems  or  otherwise.  Please  always  indicate  the  machine 
serial  no.  in  inquiries.  (Please  refer  to  nameplate  on  the 
machine or on the Operation Manual cover). 

8.3 

First action for troubleshooting

 

Failure / Error message 

Remedy 

Notes 

Motor does not start  

Low motor capacity 

Check throttle setting. 
Refill tank. 
Open fuel tap (Honda motor). 
Drain spoiled or old fuel from tank and carburettor; add fresh fuel. 
Check and clean spark plug; replace if required. 
Check air filter; replace if required. 
Check Bowden cable to motor. 
Fuel line clogged or water in fuel - drain line and tank and refill fuel. 
Notify Cramer specialist dealer. 

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Motor becomes excessively hot. 

Carburettor needs readjustment. 
Check and fill up motor oil. 

Motor is running, but machine does not 
move. 

Drive performance weak 

Adjust Bowden cable of operation drive. 
Notify Cramer specialist dealer. 

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Machine does not sweep properly 

Heavy wear on brush 

Check sweeping brush for wear; replace if required. 
Lower and/or lift sweeping brush by height adjustment. 
Re-adjust Bowden cable of sweeping drive. 
Notify Cramer specialist dealer. 

Significantly reduced brush speed 

V-belt slips 

 Tighten belt using adjustment screw on brush drive lever. 

Brushes are rotating 

Adjust Bowden cable at set screws of belt tensioner. 

Sweepings container performs 
unsatisfactorily. 

Correct rubber strip seat of sweepings container. 
Check sweeping brush height adjustment  

Snow is thrown under the machine 

Use snow plow when snow is too high. 
Set brushes to the very left or right. 

 

Summary of Contents for KM 100 H

Page 1: ...Sweeper H 690 05 60 Original Operation Manual English 01 2014 Operation Manual Type 05 Machine no Models KM 80 H KM 100 H ...

Page 2: ...function 5 3 1 Brief description 5 3 2 Overview 5 3 3 Operating elements for all models 6 3 4 Working position and areas of risk 7 3 5 Accessories and spare parts 7 4 Delivery transport storage 8 4 1 Delivery 8 4 2 Transport 8 4 3 Storage short term 8 4 4 Storage long term 8 5 Start up first machine inspection 8 5 1 Safety 8 5 2 Requirements at location of use 8 5 3 Assembly 8 5 4 Start up 8 6 Ope...

Page 3: ...afety regulations shall be complied with Other applicable documents Installation instructions declaration of conformity 1 2 Symbols DANGER This symbol cautions against an immediate threat resulting in serious injuries or death if not avoided WARNING This symbol cautions against a potentially dangerous source of risk which may result in death or serious injury if not avoided ATTENTION Indication of...

Page 4: ...y parts of the motor during operation or immediately afterwards Significant risk of burning by hot surfaces Stop the motor and let it cool down before working on the machine as well as before performing maintenance cleaning and repair work Do not refill the tank when the motor is running danger of life by burning and explosion Immediately remove spilled fuel with a cloth danger of life by burning ...

Page 5: ...ons Please do not dispose of any wastes in the environment Packaging materials are recyclable Please make sure that they are collected for reuse Legacy devices contain valuable recyclable materials which should be collected for reuse These devices may be disposed of through appropriate collection systems 3 Design and function 3 1 Brief description The sweeper may be used for sweeping and collectin...

Page 6: ...at standstill Lever activated Brush turns 3 Brush height adjustment Turn crank to required setting Turn right Li1 brush Turn left Lower brush Use the star screw to secure the setting 4 Swivel bracket for brush adjustment 1 Lift swivel bracket disengage 2 Select setting centre left right 3 Push back bracket engage 5 Attachment points for accessories Mount accessories in the provided elongated hole ...

Page 7: ...anging the brush speed for varying operations Low speed for sweeping dirt High speed for clearing snow This setting is factory assembled For the various brush speeds the V belt runner must be routed over the V belt pulley shown in the illustration 1 Switch off the machine turn throttle to O 2 Completely unscrew the crank 3 Remove the 4 fastening screws at the side 4 Remove the cover 5 Reposition t...

Page 8: ...structions on how to care for the motor 5 Start up first machine inspection 5 1 Safety Unauthorized restart It is prohibited to start the machine while another person is working on it When the sweepings container is emptied the machine must be switched off Risks of insufficient order and cleanliness Clean the machine from dried dirt and sand regularly Check the machine for blocking objects Risks o...

Page 9: ...t the machine Activate brush drive Activate operation drive handle Move machine across the area to be swept Adjust brush on the left or right in order to sweep dirt aside Stop machine 6 4 Brush settings Height setting of sweeping brush by adjusting the support wheel The bristles of the sweeping brushes should just touch the ground Turn crank to the left Sweeping brush is lowered Turn crank to the ...

Page 10: ...afety precautions X Item 7 3 2 Check all screws for tight fitting O Check motor oil level B Check air filter B Clean or replace air filter normal use B Clean or replace air filter dusty conditions B Adjust tyre pressure O Check sweeping brushes for tapes wrapped around O Check sweeping brush height adjustment X Item 6 4 Check sweeping brush for wear O Check and adjust Bowden cables F Grease rotati...

Page 11: ...n for troubleshooting Failure Error message Remedy Notes Motor does not start Low motor capacity Check throttle setting Refill tank Open fuel tap Honda motor Drain spoiled or old fuel from tank and carburettor add fresh fuel Check and clean spark plug replace if required Check air filter replace if required Check Bowden cable to motor Fuel line clogged or water in fuel drain line and tank and refi...

Page 12: ... 3 3 4 4 3 3 4 4 Max permanent capacity KW HP 2 1 2 8 2 1 2 8 Fuel type Regular petrol lead free Tank contents litres 0 91 Spark plug BPR 6 ES NGK Motor oil type SAE 10W30 Motor oil filling quantity litres 0 55 Tyres Drive wheel 13x5 00 6 Air pressure bar 1 8 Support wheel 180x50 100 Wheel drive Continuously adjustable drive Ambient conditions Temperature C 5 to 40 Working ground Asphalt industria...

Page 13: ...t regulations of the above stated Directive as well as all other applicable Directives including their amendments applicable at the date of this declaration The following other EU Directives were applied EMC Directive 2004 108 EC EU Directive 2000 14 EC The following harmonized standards were applied EN 12733 2001 A1 2009 EN 349 1993 A1 2008 EN 55012 2007 A1 2009 EN 953 1997 A1 2009 EN ISO 12100 2...

Page 14: ...arately from packaging Transport inspection Check the machine for completeness and potential damage upon delivery The machine shall be supplied to the specialist dealer in a partially assembled condition Assembly and start up have to be performed by a specialist dealer and or an expert in this field Packaging Please dispose of packaging materials separately Overview 1 Right brush 1 Right brush ove...

Page 15: ...s fit the washer no 2 in the recess on the outside of the left brush 3 Assemble left and right brush shaft 1 Plug feather key into brush shaft groove 2 Plug brush shaft into gear boring on the left and right by using feather keys 1 Gear boring 2 Feather key 3 Brush shaft Overview 4 Brush assembly 1 Push pre assembled brushes on brush shafts 2 Push threaded rod through entire brush unit 3 Finally p...

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