Cramaro FLIP TARP User Manual Download Page 29

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FLIP TARP

CRAMARO TS S.r.l. – 37044 COLOGNA V.TA (VR) - VIA QUARI DESTRA, 71/G TEL. +39 0442/411688 / FAX + 39 0442/411690

E-MAIL [email protected] WEBSITE: http://www.cramaro.com - Manual no. MFT002-EN-ED07 – date 02/05/2017

Page 29

MACHINE CONTROL REGISTER.

INSTRUCTION!

Update the control register after EACH maintenance job carried out.

Information and instructions

The machine has a very long life and it was technically impossible to include all the printouts required to report
maintenance steps in this manual.

Buy a ring binder, make a large number of photocopies and insert them in the binder; you will then have
created your

Company control register

Routine maintenance register

PERFORMED OPERATIONS

REPLACED PARTS



The routine maintenance prescribed in this manual was carried out



The following interventions were also performed

………………………………………………………………………………………………………………………………………….

.......................................................................................................

DATE OF INTERVENTION

…………………………………………………………

SIGNATURE OF MAINTENANCE

TECHNICIAN

....................................................................................................

PERFORMED OPERATIONS

REPLACED PARTS



The routine maintenance prescribed in this manual was carried out



The following interventions were also performed

………………………………………………………………………………………………………………………………………….

.......................................................................................................

DATE OF INTERVENTION

…………………………………………………………

SIGNATURE OF MAINTENANCE

TECHNICIAN

....................................................................................................

PERFORMED OPERATIONS

REPLACED PARTS



The routine maintenance prescribed in this manual was carried out



The following interventions were also performed

………………………………………………………………………………………………………………………………………….

.......................................................................................................

DATE OF INTERVENTION

…………………………………………………………

SIGNATURE OF MAINTENANCE

TECHNICIAN

....................................................................................................

Summary of Contents for FLIP TARP

Page 1: ...p www cramaro com CRAMARO TS S r l 37044 COLOGNA VENETA VR ITALY VIA QUARI DESTRA 71 G TEL 39 0442 411688 FAX 39 0442 411690 E mail info cramaro com WEBSITE http www cramaro com FLIP TARP MACHINERY DIRECTIVE 2006 42 EC USER MANUAL INSTALLATION USE MAINTENANCE SAFETY TRANSLATION OF ORIGINAL INSTRUCTIONS MFT002 EN ED07 ...

Page 2: ...terial when the tarpaulin is unrolled over the container 8 Residual risk 9 WORKING UNDER SAFE CONDITIONS SERVICES AND DOCUMENTS PROVIDED TO INSTALLERS 10 Training and support 10 Installer manual 10 WORKING UNDER SAFE CONDITIONS SERVICES AND DOCUMENTS PROVIDED TO END USERS 10 Training a session to gain familiarity with the machine 10 Delivery of manuals 10 Safety signs applied on the machine 10 PRE...

Page 3: ...aptable to any vehicle used for transportation in the farming industry or for the transportation of loose materials 5 ESSENTIAL Nothing can be taken off ANYTHING NOT STRICTLY ESSENTIAL HAS ALREADY BEEN ELIMINATED The manually electrically or hydraulically operated tarpaulin basically consists of 1 A SHAPED HOUSING made with sheet metal measuring mm 250 x 350 and MAX 2490 mm wide It contains the pi...

Page 4: ...LIP TARP is to quickly cover and uncover a container for loading and unloading NOT ALLOWED IMPROPER USE Not allowed improper use refers to any kind of use other than the one specified in the previous paragraph WARNING Do not use the machine to cause injury to your health and the health of other persons SOUND EMISSIONS The machine does not produce a sound pressure that can cause damage to human hea...

Page 5: ...ibility In environments with dangerous animals not pets Noise levels that reduce concentration and cause stress In environments with a considerable amount of exhaust gases from other machines In environments where there is an uprising or war Storage of the machine In the event of long periods of inactivity the machine must be stored in a covered area not accessible to people not authorised to use ...

Page 6: ... ADOPTED TO TRY AND REDUCE THE HAZARD Information and recommendations for the user during the meeting designed to gain familiarity with the machine to be provided by the installer at the time of delivery Supply of this manual which reports the presence of the hazard and reports prohibitions and instructions WARNING Regardless of the work you are conducting a stop extension or unrolling NO ONE MUST...

Page 7: ...around the pin located underneath the lower edge of the container itself As they move the arms slightly touch the sides of the container and if anyone accidentally puts their hand between the arms and the side of the container it would certainly cause an injury MEASURES ADOPTED TO TRY AND REDUCE THE HAZARD Information and recommendations for the user during the meeting designed to gain familiarity...

Page 8: ... gain familiarity with the machine to be provided by the installer at the time of delivery Supply of this manual which reports the presence of the hazard and reports prohibitions and instructions WARNING Do not use the cover if there is a thick layer of ice on the tarpaulin Pieces of ice might be projected in unexpected directions and cause injury to persons or damage to property The manufacturer ...

Page 9: ...n good condition and prevent accidents or hazardous situations However conditions referred to as RESIDUAL RISK may occur due to Failure to comply with the instructions reported in this manual which means the manufacturer is relieved from any responsibility Imponderable factors for which the manufacturer is relieved from any responsibility Some of the main imponderable risk factors Natural disaster...

Page 10: ...ed operated with a session to gain familiarity with the machine and explains user and routine maintenance procedures At this time also operating instructions and instructions to protect operators health and the health of persons operating with them are provided as well Delivery of manuals All tarpaulins installed are delivered with this manual When the manual is provided the user is informed of th...

Page 11: ...N OF THE TARPAULIN FOR CONTAINERS MEASURING LESS THAN 7M IN LENGTH The tarpaulin is delivered ready for installation and is composed of a series of elements that need to be attached to each other to adapt it to the measurements of the container that it will be installed on C Tarpaulin housing M Crank with adjustable operating rod B Adjustable side tarpaulin guiding arms T Tarpaulin STRAIGHT STD AR...

Page 12: ...damage the tarpaulin Positioning and attaching the front tarpaulin housing Position and secure the tarpaulin housing on the front portion of the container It is possible to position the front tarpaulin housing either on the overhanging portion of the cab shield or behind the front wall of container Fig 3 After positioning the two side covers and the tube used to roll the tarpaulin in the desired p...

Page 13: ...RP CRAMARO TS S r l 37044 COLOGNA V TA VR VIA QUARI DESTRA 71 G TEL 39 0442 411688 FAX 39 0442 411690 E MAIL info cramaro com WEBSITE http www cramaro com Manual no MFT002 EN ED07 date 02 05 2017 Page 13 Fig 5 ...

Page 14: ...is concerned and with the tensioning springs inserted connected and ready to operate when the assembly is completed However in relation to the kind of assembly and geometrical features of the container length height etc the pre tensioning of the springs carried out by the manufacturer is probably not enough to ensure the tarpaulin works properly Therefore before completing the assembly of the tarp...

Page 15: ...TRA 71 G TEL 39 0442 411688 FAX 39 0442 411690 E MAIL info cramaro com WEBSITE http www cramaro com Manual no MFT002 EN ED07 date 02 05 2017 Page 15 ARMS WITH SPRINGS IN STAND BY Fig 7 Spring tensioning threaded bar Spring tensioning holes Spring tensioning chain ...

Page 16: ...nit in the electrically operated version MANUAL OPERATION Fig 8 The connecting rod between the upper REDUCER and the lower corner STOPPER which is connected to the roll operating handle consists of two pipes sliding into each other to adapt the length of the rod itself in order to adapt to all the heights of the containers the tarpaulin might be installed on The two folding JOINTS at the ends of t...

Page 17: ...e 17 ELECTRICAL OPERATION As for the ELECTRICAL system used to operate the FLIP TARP tarpaulin the motor s installation method is fairly similar to the method used for MANUAL operation as the electric motor and its mechanism are also applied on the small shaft protruding from the side of the tarpaulin housing In this case a connecting BUSHING will be placed between the GEARED MOTOR and the housing...

Page 18: ...is valve to the motor The valve must be connected near the motor PAY ATTENTION TO THE CALIBRATION OF THE VALVE ADJUSTMENT STEP Before sending the oil to the motor make sure the pressure valve is set to minimum To do this use the designated spanner to turn the screw anticlockwise see figure Perform this step on both directions of flow MOTOR SUPPLY With the arms positioned as shown in figure 12 incr...

Page 19: ... based on the same operating principle they are tensioned using the designated spanner and adjusting rod refer to the diagram Remove the protective cover to access the adjusting rod PROTECTIVE COVER TENSIONING NUT ADJUSTING ROD This operation must be done with the arms fixed to the rotation fulcrum plate and connected to the tarpaulin with the designated transversal pipe During the operation make ...

Page 20: ...re or to the lower one to decrease pressure refer to the diagram CHAIN FOR TENSIONING The arms are joined using the ARM JOINT and the designated fixing screws refer to the diagram JOINT There are two holes in the UPPER ARM for inserting the transversal pipe that holds the tarpaulin The lower hole should normally be used the other one is to be used when moving the rotation fulcrum or when moving th...

Page 21: ...ecuring safety ropes The arms must be secured to the container with the safety ropes when they are open or closed see attachment EYEBOLT SAFETY ROPE SAFETY ROPES ARMS OPEN SAFETY ROPES ARMS CLOSED After completing the assembly of the sheet check again whether the springs are well tensioned to ensure the arms move smoothly during their whole stroke If not repeat the above procedure again Refer to t...

Page 22: ...D07 date 02 05 2017 Page 22 TARPAULIN S FASTENING WITH SIDE FLAPS Cover the container with the side arms on the back side Unfold the two SIDE FLAPS so that the side ropes for the tarpaulin anchoring hang on the sides of the container Starting from the front of the tarpaulin make the part of the rope that exits from the side eyelets of the tarpaulin slide and create a V shape with it ...

Page 23: ...break the box or its fastening points Choose an area that is not too close to sources of strong heat such as the exhaust or the silencer There are two ways of connecting the control unit to the electric motor of the tarpaulin 1 Connection by inserting the ELECTRIC SAFETY CONTACTS unit which interrupts the motor connection when the container is lifted 2 DIRECT connection WITH A LARGER ELECTRIC CABL...

Page 24: ...he fuse CONNECTION DIAGRAM CONNECTION Staple the FASTON cables with eyelet on the cable whose insulation has already been removed Insert the Faston cables as shown in the figure and tighten the nuts A pre perforated metal support is supplied to secure the control unit to the vehicle and is used to quickly mount it with just four screws REAR SUPPORT CONTROL UNIT WITH FASTENING SUPPORTS OPERATION Tu...

Page 25: ...SOLUTION Operating the switch the tarpaulin is not controlled and the lamp does not switch ON The emergency button on the STD control unit is pressed down Use the key to release the emergency button on the control unit Operating the switch the tarpaulin is not controlled and the lamp does not switch ON 80 Amp fuse Interrupted burnt Check and replace the interrupted burnt fuse located at the front ...

Page 26: ...arry out work allowed by the manufacturer to solve any inconveniences that may occur conduct routine maintenance on the machine that it is advisable to have the tarpaulin sent to the installer EVERY YEAR to conduct extraordinary maintenance that the control register must always be updated Constantly stress that all the information provided during the training session may be referred to again throu...

Page 27: ... STUCK on some protruding part of the container II The tarpaulin is DIRTY and if the dirt caused the tarpaulin to STICK to the sides of the container or on itself thereby preventing it from being rolled up correctly III One of the SPRINGS located inside the side guiding arms of the tarpaulin is loose or broken which would mean it no longer helps to keep the tarpaulin stretched while it is being ro...

Page 28: ... TO BE DONE BY THE INSTALLER OR IN THE EVENT OF A MALFUNCTION Lubricating the mechanisms is a delicate task that can be dangerous Ask the installer or an authorised CRAMARO TS workshop to perform lubrication when the tarpaulin is taken for extraordinary maintenance or other work General tightening of nuts and bolts TIME REQUIRED Initially AFTER 25 30 operating cycles Subsequently EVERY THREE MONTH...

Page 29: ...pies and insert them in the binder you will then have created your Company control register Routine maintenance register PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed i...

Page 30: ...PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENAN...

Page 31: ...RVENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performed DATE OF INTERVENTION SIGNATURE OF MAINTENANCE TECHNICIAN PERFORMED OPERATIONS REPLACED PARTS The routine maintenance prescribed in this manual was carried out The following interventions were also performe...

Page 32: ...ordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTIO...

Page 33: ...ORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordinary maintenance REPLACED PARTS SIGNATURE OF PERFORMER INTERVENTION REPORT STAMP OF AUTHORISED WORKSHOP DATE OF INTERVENTION The tarpaulin was subjected to extraordin...

Page 34: ...044 COLOGNA V TA VR VIA QUARI DESTRA 71 G TEL 39 0442 411688 FAX 39 0442 411690 E MAIL info cramaro com WEBSITE http www cramaro com Manual no MFT002 EN ED07 date 02 05 2017 Page 34 ANNEXES Copy of the CE Declaration of Conformity ...

Page 35: ...39 0442 411690 E MAIL info cramaro com WEBSITE http www cramaro com Manual no MFT002 EN ED07 date 02 05 2017 Page 35 AUTHORISED RETAILER CRAMARO TS reserves the right to make modifications deemed suitable to improve its product at any time and without the obligation of providing of prior notice ...

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