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Summary of Contents for 113.19760

Page 1: ...t of the base You should record both model and serial number in a safe place for future use CAUTION Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully CRRFTSMRNo IO INCH RADIAL SAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 6 4722 Printed in U S A ...

Page 2: ...AR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective 21 hair covering to contain long hair Roll long sleeves above the el bow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at 22 all times Also use face or dust mask if cutting operation is dust...

Page 3: ...s caused by use of the wrong type blade dull badly set improperly sharpened cutting tools by gum or resin adhering to cutting tools and by sawblade misatignment out of parallel with the fence Such conditions can cause the material to stick jam stall the saw or KICKBACK at the operator NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE SAW OFF If the sawblade is stalled or jammed s...

Page 4: ...als may be cut on your saw However since these are usually quite hard and slippery the antikickback pawls may not stop a kickback Therefore rip with the finished side down next to the table and be especially attentive to following proper set up and cutting procedures Do not stand or permit anyone else to stand in line with a potential kickback 13 When sawing 1 4 or thinner materials follow all nor...

Page 5: ...ket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end This plug requires a mating 3 conductor grounded type outlet as shown If the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER Use an adapter as shown and always connect the grounding lug to known groun...

Page 6: ...tions overloading reduced input voltage such as small size wires in the supply circuit or to an overly long supply circuit Always check the connections the load and the supply circuit whenever the motor fails to perform satisfactorily Check wire sizes and lengths with the table following WIRE SIZES The use of any extension cord will cause some loss of power To keep this to a minimum and to prevent...

Page 7: ...CALE INDICATOR ARM CONTROL LEVER ON OFF SWITCH WITH KEY TABLE CLAMP ARM LOCK JSTING WHEEL GUARD CLAMP SCREW ELEVATION CRANK CARRIAGE LOCK KNOB OKE LOCK HANDLE ANTIKICKBACK SPREADER ADJUSTING WING SCREW MANUAL BRAKE SHAFT ANTIKICKBACK AND SPREADER ASSEMBLY BEVEL INDEX INDICATOR BEVEL LOCK LEVER 7 ...

Page 8: ...ARE WORKING ON THE SAW Your Craftsman 10 inch Radial Saw is shipped complete in one carton Steel Legs is an optional accessory 1 Unpacking and Checking Contents Separate all loose parts from packaging materials and check each item with Table of Loose Parts to make sure all items are accounted for before discarding any packing material If any parts are missing do not attempt to assemble radial saw ...

Page 9: ...rotate The saw must be bolted down Position your saw to slope slightly rearward so when the carriage is installed it will not rol forward due to gravity ATTACH ELEVATION CRANK Be sure setscrew is tightened on flat of shaft ELEVATE ARM TO ITS MAX HEIGHT Remove shipping block and discard NG BLOCK EL VATION CRANK TURN CLOCKWISE 9 ...

Page 10: ... bearings and track WARNING REINSTALL CARRIAGE STOP SCREW TO PREVENT CARRIAGE FROM ROLLING OFF ARM Check for looseness of carriage bearings Refer to Adjusting Carriage Bearings in Adjustments to Compensate for Wear Section REMOVE SHIPPING SCREWS AND DISCARD Use of pliers may be necessary __ __ UNDERSIDE OF MOTOR _ Tll _11 III I SHOWING LOCATION OFTWO REMOVE SAW BLADE 1 Tighten carriage lock knob 2...

Page 11: ...left stop approximately 50 miter Loosen carriage lock knob and position carriage directly over left hand channel NOTE For safety reasons in accordance with the UL standard stops have been provided to prevent 360 rotation of the radial arm SI de the arbor wrench handle between end of motor shaft and mounting channel to act as a feeler gauge C_efully lower the motor with elevation crank until the en...

Page 12: ...e Sight under this straightedge to determine whether the front table board is high or low at its center If the front table is high at center first tighten the center 20 x 1 3 4 inch hold down screw until the table is level then tighten the leveling screw until this screw is snug If table is low at center first tighten the leveling screw until the table is level then tighten the hold down screw If ...

Page 13: ... 5 16 18 plated nuts until movement disappears elevation should be smooth and firm 4 Now tighten the 2 20 Gib set screws until no noticeable rotational play exists between Column Tube and Column Support 5 Recheck elevation and re adjust if necessary OR O T PLATED STEP THREE SQUARING CROSS CUT TRAVEL CARRIAGE TRAVELS IN A STRAIGHT LINE 1 Index but do not lock arm at 0 miter 2 Install saw blade as s...

Page 14: ...is moved along arm in a cross cut manner c Lock arm latch d RETIGHTEN 3 setscrews in arm latch as tight as possible and recheck cross cut travel NOTE This squaring of the cross cut travel will simultaneously set BOTH of the 45 miter index positions HEX L WRENCH SUPPLIED e Set miter indicator on 0 position as shown 6 7 Position the rip guide fence spacer board and rear table board behind the front ...

Page 15: ...ench Rotate motor while holding square firmly against saw blade and table top d Slightly tighten each of the four screws and recheck Now tighten each screw tight e Reinstall bevel scale and adjust indicator on 0 reading f Loosen carriage lock knob LOOSEN THESE FOUR SCREWS 5 16 18 x PAN HEAD SCREW STEP FIVE SQUARING BLADE TO RIP GUIDE FENCE BLADE HEEL ADJUSTMENT NOTE If alignment procedure steps tw...

Page 16: ...ck for heel Make sure bevel lock lever is locked 2 Position square perpendicular to fence and between blade and table as shown lower arm Do not allow the square to rest against a set out tooth it must rest flat against the blade side BEVEL LOCK _ LEVER I I I I 3 4 If the saw blade is parallel with the table top no visible gap appears between the saw blade and square no adjustment is required If th...

Page 17: ... between the motor and the fence Lock the yoke by tightening the yoke clamp handle FENCE REAR TABLE 1 FRONT TABLE J I e Position carriage until the edge of the blade when spun by hand just touches the front face of the fence The rip scale indicator on the left hand side of radial arm should now read 0 inches on upper portion of the blade In Rip scale If not loosen screws and shift the indicator un...

Page 18: ...ader as follows a Loosen the antikickback spreader adjusting wing screw and with the tab position the antikickback and spreader assembly near the bottom of the blade and tighten ANTIKICKBACK SPREADER ADJUSTING WING SCREW _A _TAB RD CL_ OUTSIDE VIEW _ ix_2 1 INSIDE VIEW ANTIKICKBACK PAWLS FENCE LOCATIONS Position A is used for most cutoff and narrow ripping operations Posffion B is used for maximum...

Page 19: ...ed in basic set ups and operating procedures You should become familiar with these diagrams and the operating instructions that follow before operating your saw 3 SWIVEL LATCH LEVER MITER INDICATOR 2 5 ARM CONTROL LEVER BEVEL INDEX LEVER RIP SCALE INDICATOR b ON OFF SWITCH WITH KEY ARM LOCK WHEEL TABLE CLAMP CARRIAGE BLADE ANGLE BEVEL GUARD CLAMP SCREW ELEVATION CRANK ANTIKICKBACK SPREADER ADJUSTI...

Page 20: ...of the motor with respect to horizontal from 0 to 90 in either vertical position c The bevel index lever automatically indexes the motor at 0 45 and 90 Move bevel index lever to the left while positioning the blade then release it At any other position it does not engage d The bevel lock lever locks the motor to the yoke when the motor is in any position Pull lever to release and push to lock Powe...

Page 21: ...ss of control of workpiece 2 The antikickback and spreader assembly is used during ripping operations and is adjustable to accommodate the thickness of the board being ripped A wing screw in the guard secures the assembly These adjustments are necessary Antikickback to stop a kickback if generated Spreader to prevent kerf from closing in on sawblade and possible kickback to prevent wrong way feed ...

Page 22: ... Job Always keep it sharp When making a four sided frame a The two side pieces must be exactly the same length b The top and bottom pieces must be exactly the same length c Always place the same edge of the workpiece against the fence turn the workpiece end for end for the successive cuts and mark a pencil line on the table for gauging the required length t THIS EDGE OF BOARD AGAINST FENCE FOR ALL...

Page 23: ...gerous if the blade has been pulled too far out beyond the piece being cut When it is returned it can pick up the right hand piece and throw it over the fence 11 For operations No 3 and No 4 observe additional instructions under paragraph Operating Controls Blade Angle OPERATION No 1 CROSSCUT Crosscutting is the process of sawing the workpiece by pulling the saw blade through it and using the fenc...

Page 24: ...ting is the process of sawing at 90 square across the board with the saw blade set at an angle other than 90 to the saw table The radial arm and yoke are indexed at 0 and locked but the bevel is set to the desired angle of cut The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut The carriage should be returned to full rearward position ...

Page 25: ...e pusher board should be fed into the blade behind the stock being ripped until the stock is clear of the rear of the blade not more than 8 inches so as not to strike MAX antikickback pawls and then pulled back with use of MIN _ _ the grip _ 4 8 Hands must be kept well away from saw blade _t_5_ _ 9 Saw blade MUST be parallel to fence to minimize C_ __ possibility of kickbacks L _ _ f 10 For every ...

Page 26: ...r positioning the guard and antikickback mechanism the workpiece is fed from the left hand side of the saw The Blade Out Rip scale is on the left hand side of radial arm OPERATION No 6 BEVEL RIPPING Bevel ripping is either in ripping or out ripping as described above except the saw blade is tilted out of perpendicular to the saw table surface The radial arm is indexed at 0 and locked the bevel is ...

Page 27: ...ar or strike the yoke before locking the handle must be adjusted as follows 2 Remove carriage stop screw and Iockwasher with a 1 4 inch hex L wrench 3 Grasp the carriage assembly move it carefully off the end of radial arm holding it parallel to the radial arm until all carriage bearings are free of their tracks 4 Rest the motor and carriage assembly on saw work table and re install carriage stop ...

Page 28: ...me resistance To test for looseness between bearings and tracks on radial arm perform the following steps 1 Remove left hand carriage cover 2 Push the carriage to its full most rearward position 3 Finger hold front carriage bearing as shown and apply as much force as possible and at the same time pull carriage forward If you can stop the bearing from turning it will require adjusting 4 Check rear ...

Page 29: ...ed properly eliminating all play in this area A slight side to side movement is noticeable at the front of the arm Index pin not fully seated in Index Ring To make an adjustment to the arm Index rod the following steps must be taken 1 Removing Arm Trim Shroud a Remove miter indicator Snap fit b Remove miter scale by removing two 10 Pan Head screws c Remove knobs from arm control lever d Remove sto...

Page 30: ... t OR LIKE THIS 45 MITER g Sawdust between Work Piece and Fence Keep Front Work Table Clean h Rip Fence Not Straight Replace Fence 2 SAW CUTS AT ANGLE NOT 90 TO TABLE TOP a Table support channels not properly leveled Refer to Step One under Alignment Procedure Section b Blade not square to work table top Refer to Step Four in Alignment Procedure Section 3 BLADE ANGLE BEVEL CUTS NOT ACCURATE a Corr...

Page 31: ...KS a Dirty tracks Clean Tracks b Bad Bearing Replace Bearing c Worn Tracks Replace Tracks 9 CLAMPING FORCE NOT SUFFICIENT AT MITER ANGLES OTHER THAN 45 a Arm Control Lever requires Adjustment Refer to Arm Lock Adjusting Wheel in Adjustments to Compensate for Wear Section 10 CLAMPING FORCE NOT SUFFICIENT AT BEVEL ANGLES OTHER THAN 45 a Bevel Lock Lever Requires adjusting Refer to Adjusting Bevel Lo...

Page 32: ...cuit too long General overloading of power company s facilities In many sections of the country demand for electrical power exceeds the capacity of existing generating and distribution systems 1 Excessive feed rate when crosscutting or ripping 2 Improper cooling Air circulation restricted through motor due to sawdust etc 3 Saw blade has heel 1 Low Voltage will not trip starting switch 2 Blade teet...

Page 33: ...y a few drops of oil along the swivel latch pin and bevel index pin only if the pin has a tendency to stick Remove the left hand carriage cover and use oil sparingly to prevent it from getting on the ball bearings or races A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support The thread on the elevation shaft assembly can...

Page 34: ...6 1 _ _ t 3A A J J J J J J J J J figur e 1 J J J J J J ...

Page 35: ...mbly See Fig 2 Screw Pan Hd 1 4 20 x 1 3 4 Table Rear Fence Rip Table Front Screw Set SI Cup 1 4 20 x 1 Washer 17 64 x 5 8 x 1 32 Screw Pan Hd 1 4 20 x 1 Key Part No No Description 26 37384 27 37530 28 STD 651125 29 STD 541025 30 STD 541431 31 STD 551031 32 63536 33 34 STD 541437 35 63666 36 STD 601103 37 63467 38 60342 39 40 63258 41 3O5O5 42 63683 43 63682 44 63062 45 3540 46 63769 63723 63724 6...

Page 36: ...o_ PARTS LIST FOR CRAFTSMAN 10 INCH RADIAL SAW MODEL NUMBER 113 19760 3O 29 28 29 4O 41 42 43 45 37 47 5O 39 53 46 51 52 m 0 Oo Figure 2 ...

Page 37: ...O 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 STD 541411 STD 551037 63652 63651 63469 30613 STD 600803 9421623 STD 551131 63710 63648 63643 63644 60333 63713 63714 63645 o63608 63649 63650 63712 60343 9421627 60335 63647 STD 551210 60334 STD 523120 63646 63711 Nut Lock 3 8 16 Washer 380 x 47 64 x 1 16 Cam Motor Stud Motor Bushing Rubber Clamp Cord Screw Type T Pan Hd 8 32 x 5 16 Sc...

Page 38: ...PARTS LIST FOR CRAFTSMAN 10 INCH RADIAL SAW MODEL NUMBER 113 19760 31 23 32 33 34 48 47 46 45 44 43 J 35 0 mmli 11 0 U_ 36 37 _ 38 39 33 J Figure 3 ...

Page 39: ...gh Strength Support L H Shaft Assembly Elevating Washer Thrust 502 x 927 x 031 Bearing Washer 1 2 x 7 8 x 010 As Required Gear Bevel Key Part No No Description 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 STD541450 STD 580014 63619 STD541031 STD 541431 STD 581037 63618 63617 60080 STD 581050 63616 STD541025 STD 551125 63622 63435 STD 551012 STD 522505 STD 502503 63434...

Page 40: ... Lever Assembly Bolt Rd Hd Short Square Neck 1 4 20 x 1 2 Pin Lever Nut Push 1 4 Pin Standard Hardware Item May be Purchased Locally If this part is removed discard and replace with a new Push Nut 4O Key Part No No 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 63636 63667 STD 601103 STD 551210 i 63639 448437 63715 60256 STD 600803 63664 63663 63624 63640 60225 37818 60208 60128...

Page 41: ... Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Type T Pan Hd 10 32 x 3 8 Screw Wing 5 16 18 x 1 2 Nut Hex 5 16 18 Key Part No No Description 11 12 13 14 15 16 17 63271 STD 582043 63270 63269 63539 STD 541008 STD 551208 63538 STD 510805 Pawl Anti Kickback Ring Retaining 7 16 Spreader Bearing Screw Guard Clamp Nut Hex 8 32 Lockwasher External Tooth No 8 Clamp Guard Screw Pan Hd 8...

Page 42: ...NOTES 42 ...

Page 43: ...NOTES 43 ...

Page 44: ... radial saw will be found on a label attached to your saw at the front of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 19760 NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically tran...

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