Sears Craftsman 113.235100 Owner'S Manual Download | Manualshive

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Summary of Contents for Craftsman 113.235100

Page 1: ...umber _o_oo oonoono o a o S_ A I_S CRRFTSMRN attached to you_ saw at the side of the Miter Saw arm Voushou OrecorObo_h 10 INCH MITER SAW mode and serial number in a safe place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY assembly operating repair parts Sears Roebuck and Co Hoffman Estates IL 60179 U S A Part No SP5763 Form No SP5763 2 Printed in USA 8 96 ...

Page 2: ...nderstand all safety instructions and operating procedures in this manual Review the maintenance methods for this miter saw See Maintenance section within Find and Read the following labels on the miter saw WARNING ADVERTENCIA When Installing Or Moving The Miter Saw Before moving the saw lock the miter bevel and power head positions Unplug the power cord To avoid back injury get help when you need...

Page 3: ...ed make sure the arbor cap screw is firmly tightened Make sure all clamps and locks are tight and there is no excessive play in any earls Keep Work Area Clean Cluttered areas and benches invite accidents Floor must not be slippery To avoid burns or other fire damage never use the saw near flammable liquids vapors or gases Plan ahead to protect your eyes hands face ears Know Your Miter Saw Read and...

Page 4: ...to rol whie bein9 cuL causing the blade to bite To avoid this a wey_ _se a fixture designed to properly hold your work oiece WARNING If planning to cut aluminum or other non ferrous metals Under adverse conditions the blade can grab and throw the workpiece suddenly and unexpectedly To avoid injury follow all applicable safety instructions as you normally would and Use only sawblades specifically r...

Page 5: ...red to as faces ends and edges FACE EDGE Motor Specifications and Electrical Requirements Power Supply and Motor Specifications The AC motor used in this saw is a universal nonre versible type having the following specifications i Maximum Developed H P Voltage Amperes Hertz Cycles Phase RPM Shaft Rotation blade end MODEL 113 235100 2 120 12 60 Single 5O0O Clockwise MODEL 113 235200 3 120 15 6O Sin...

Page 6: ...t time b Line voltages are more than 10 above or below the nameplate voltage For heavy loads however the voltage at motor terminals must equal the volt age specified on nameplate 5 Most motor troubles may be traced to loose or incor rect connections overload tow voltage such as small size wire in the supply circuit or to overly long supply circuit wire Always check the connections the load and the...

Page 7: ...s manual gwes instructions for both 113 235200 compound miter saw and 113 235100 non compound miter saw The two saws are very similar in design and function Many parts are identical The illus trations will reflect the compound miter saw when describing most applications Illustrations of the non compound miter saw will also be given to explain the features that are unique to that saw WARNING Althou...

Page 8: ...being accidentally engaged a lock off button is provided To start the tool push the ock off but ton forward and squeeze the trigger Release the trigger to stop the miter saw 10 Padlock Hole A hole in the switch trigger and handle has been provided so that a padlock not supplied could be attached to prevent unautho rized use 8 MITER SAW SWITCH HANDLE t WARNING LABEL 15 BASE 1 Miter Saw Carry Handle...

Page 9: ...pe the blade collars clean of any sawdust before installing a new blade 6 Install the new 10 blade see recommended accessory list Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard 7 Install the outer blade collar and arbor screw Turn the allen wrench counter clockwise to secure the blade Tighten arbor screw securely 8 Lower the lower blade guard unti...

Page 10: ...tacts full length of square prcceed to next adjustment If blade is not square to the fence foIIow the alignment procedures a through f a Loosen miter lock knob a half turn The power head should still be secured in the lowered position by the stop shaft NOTE Take the saw off its stand bench or ply wood base if readjustment is necessary I CAUTION To keep from losing control of the unit steady the ba...

Page 11: ...es contact with the full length of the square Do not measure across the set of a blade tooth Repeat this for 0 bevel If either stop is inaccurate follow the alignment procedures a through g a Using the allen wrench provided loosen the screw which holds the inaccurate bevel index stop b Move the power head left or right until blade makes contact with full length of square c Tighten bevel lock knob ...

Page 12: ...lamp the saw to its support SMALLER HOLES FOR DRYWALL SCREWS SMALLER HOLES FOR DRYWALL SCREWS LARGER HOLES FOR Si16 BOLTS LARGER HOLES FOR 5i16 SOLTS SMALLER HOLES FOR DRYWALL SCREWS SMALLER HOLES FOR DRYWALL SCREWS Place the saw in the desired location either on a work bench or the recommended leg set The base of the saw has two sets of four holes to mount the miter saw four smaller holes for Dry...

Page 13: ...moun_ing board to the leg set firsL Then mount the saw to the mounting board using the recommended hardware not included Holes for mounting board to legset Drill all holes 3_8 dia t _ L I _ 9 7_ i__ 3 4 t FRONT _ _q4 mounting 1 4 15 1 2 _ _ 24 w miter saw Mounting Board to legset Qty 5 16 18xl 1 2 hex head bolts 4 5 16 flat washers 4 5 16 lock washers 4 5 16 hex nuts 4 Holes for Mounting miter saw...

Page 14: ...uctions in the Troub e Shooting section Other conditions that may affect the way the miter saw works Keep Guards in Place in working order and in proper adjustment If any part of this miter saw is m_ssing bent or broken in any way or any electrical parts don t work turn the saw off and unplug it Replace damaged rniss_ng or failed parts before using the saw again Maintain Tools With Care Keep the m...

Page 15: ...ng hair Roll Iong sleeves above the elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using miter saw for hours at a time For dusty operations wear a dust mask along with safety goggles Inspect your workpiece Make sure there are no nails or foreign objects inthe Dartof the workpiece to be cut Plan your work to avoid thrown pieces caused when the workpiece...

Page 16: ...ing the brake before using saw again Body and Hand Position Proper position ng of your body and hands when oper atLng the miter saw wirl make cutting easier arrd safer Never place hands near cutting area Place hand at east 4 from path of blade Hold werkpiece firmly to the fence to prevent movement toward the b ade Keep hands ff position until trigger has been released and the bi_ dehas completely ...

Page 17: ...Only When a bevel cut is required loosen bevel lock knob tilt the blade to desired bevel angle Lock the bevel lock knob Stand to the left side of the handle to make the cut Overriding the Bevel Stops Use the 0 and 45 bevel stops for precise repeatable bevel indexing Occasionally when cutting a bevel or compound cut you may need to set the bevel angle a small amount beyond the 0 or 45 bevel stop Th...

Page 18: ...o make the cut Cutting Bowed Material Before cutting a workpiece check to make sure it is not bowed If it is bowed the workpiece must be positioned and cut as illustrated Do not position workpiece incor rectly or try to cut the workpiece without the support of the fence This will cause pinching of the workpiece on the blade The workpiece could suddenly jump or move and your hand could hit the blad...

Page 19: ...e size and position of the workpiece Slots are provided in the fence to attach an auxiliary fence Get a straight piece of wood typically 1 2 inch thick by 4 t 4 inches high by 19 1 4 inches long To attach auxiliary fence place the piece of wood on the miter saw fence Mark the locations from the backside of the miter saw fence Drill 200 250 holes then countersink the holes on front of wood to recei...

Page 20: ...y fence o 7 8 thickness with screws to the miter saw fence as shown on prewous page 3 1 2 _X_ MITER SAW TABLE Vertical Bevel Cutting To make a miter cut in a 2x4 workpiece actual 1 5 8 x 3 1 2 in the vertical position on edge a spacer such as the auxiliary fence described in the previous page _s required MITER SAW FENCE _ WORKPIECE T i 3 1 2 MITER SAW TABLE l 20 ...

Page 21: ...on page 19 plus table clamps 2 Workpiece lying flat for compound cut see chart Model 113 235200 Only Miter and Bevel Settings for Standard Crown Molding Lying Flat on Miter Saw Table BEVEL SE I FING 33 8 _ 33 8 33 8 338 MITER SETTING 316 Right 31 65 Left 316 Left 31 6 Right TYPE OF CUT LEFT SIDE INSIDE CORNER 1 Position top molding against fence 2 Left side is finished piece RIGHT SIDE INSIDE CORN...

Page 22: ... the plastic cloudy and brittle WARNING When cleaning lower guard unplug I the saw from the outlet to avoid unexpected 1 start up Saw Dust Periodically sawdust will accumulate under the work table and base This could cause difficulty in the move ment of the work table when setting up a miter cut Frequently blow out or vacuum up the sawdust WARNING If blowing sawdust wear proper eye protection to k...

Page 23: ...ohibited See WARNING and CAUTION notes in the Safety Instructions For Basic Saw Operations Section If planning to saw non ferrous metal see those WARNING and CAUTION notes in the Safety Instructions For Basic Saw Operations Section Leg Sets 9 22244 9 22246 Carbide Tipped Blades Trim Saw See Catalog Cut Off See Catalog Combination See Catalog Plywood Particle Board See Catalog Non Carbide Tipped Bl...

Page 24: ...rns wood Tool vibrates or shakes Power head is difficult to move down from upper stop PROBABLE CAUSE SUGGESTED CORRECTIVE ACTION 1 Misalignment Get authorized Sears Service 1 Misalignment See Alignment _ section 1 Sawdust under table Vacuum or blow out dust WEAR EYE PROTECTION 1 Loose pivot points See Alignment section 1 Part failure 2 Pivot spring not replaced properly after service 3 Sawdust bui...

Page 25: ...he armature 2 To continue trouble shooting now unplug the power cord 3 Install new brushes especially if delayed come in of brake has been noticed before failure 4 Check brake circuit for continuity remove motor cap and brushes Use ohmmeter to check continuity from brush terminal to brush terminal If open locate exact place using ohmmeter As indicated by test tighten connection or replace field as...

Page 26: ...Repair Parts PARTS UST FOR CRAFTSMAN 10 MITER SAWS MODEL NO 113 235200 AND 113 235100 FIGURE 1 18 5A 21 19 2 2O 15 4 6 MODEL tl 3235200 ONLY 11 26 ...

Page 27: ... Table Spring Index Washer 21 64 x 9 6 x 3 64 Scr Soc Cap 5 16 18 x 5 8 Pointer Key Part No No 13 1436594 14 823326 823327 821421 6 823314 9416187 20 60039 21 i SeeFig3 iSP5763 15 16 17 18 19 Description Screw Pan Hd Type T 8 32 x 5 16 Screw Hex Type T 5 16 18 x 1 Stop Bevel indicator Bevel O Ring Wrench Combination Screw Hex Type T 5 16q 8 x 3 4 Washer 380 x 47 64 x 1 16 Pivot Asm Owners Manual n...

Page 28: ...8 16 823283 17 808277 1 t8 STD551210 19 STD551010 Description Handle Right Half Screw Pan Cr 8 Plastite Switch SPDT Spring Trigger Trigger Brush _ Holder Brush Bumper AMotor Gear Box _ Motor Gear Box ALock Arbor ASpring Arbor Lock SeaI _k ACord W Plug Cord WfPtug Connector Wire _k Button Lock Cap Motor Housing Screw Pn Hd 10 32 x 2 1 4 Lockwasher Ext 10 Washer 13 64 x 3 8 x 1 32 Model 113 235200 O...

Page 29: ...Ring Shaft Stop Ring Retaining Washer Thrust i Spring Torsion Spacer Spring Shaft Pivot Standard Hardware Item May Be Purchased Locally Model t13 235200 Only Model 113 235100 Only _ CAUTION See Mechanical Assembly Caution on page 31 I WARNING Uncontrolled spring release of misinstallation of these parts may create a Hazard unless repair is done by a qualified service technician Repair service is a...

Page 30: ...PARTS LIST FOR CRAFTSMAN 10 MITER SAWS MODEL NO 113 235200 AND 113 235100 FIGURE 4 _ 1 3 4 5 o 14 13 16 19 18 17 12 8 10 9 9 11 ...

Page 31: ...3 235200 Only Model 113 235100 Only 10 IA k WARNING These items are important to the safety of this tool Do not substitute common parts _t CAUTION See Mechanical Assembly Caution below WARNING Uncontrolled spring release or misinstallation of these parts may create a Hazard unless repair is done by a qualified service technician Repair service is available at your nearest Sears store CAUTION Mecha...

Page 32: ...tores Be sure to provide all pertinent facts when you call of visit The model number of your 10 inch Miter Saw will be found on a plate attached to your saw WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PARTNUMBER PARTDESCRIPTION MODEL NUMBER NAME OF ITEM 13 235200 10 COMPOUND MITER SAW 113 235100 10I NON COMPOUND MITER SAW All parts listed may be ordered from any Sears Service ...

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