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TABLE PARTS LIST 

 

 

 

DJ-001 

KNOB 

DJ-002 

STUD 

DJ-003 

ING 

BUSH

DJ-004 

ECCENTRIC SHAFT 

GB80 

HEX SOC SET 

M6X16MM 
SCR. 

GB80 

M8X12MM HEX SOC SET 
SCR. 

DJ-005 

FENCE CARRIAGE 

GB6170 

M6 HEX NUT 

GB5782 

X BOLT 

M6X25 HE

10 

 

 

FENCE 

CARRIAGE 

WARNING LABEL 

11 

GB827 

RIVE

12 

DJ-008 

AR 

COLL

13 

DJ-012 

SUPPORT 

14 

DJ-014 

WASHER 12.7X38X

15 

GB6170 

M12 HEX NUT 

16 

GB70 

R

M10X30MM SOC HD SC

17 

DJ-013 

WASHER 10.4X30X3 

18 

GB70 

M5X16MM SOC HD SCR 

19 

DJ-009 

GIB 

20 

DJ-010 

ECCENTRIC STUD 

21 

DJ-011 

WASHER 8.4X25X3 

22 

GB6170 

M8 HEX NUT 

23 

DJ-007 

SHAFT 

24 

GB70 

0 SOC HD SCR 

M8X3

25 

DJ-016 

X16X3 

WASHER 6.5

26 

DJ-015 

POINTER 

27 

GB97 

Φ6MM FLAT WASHER 

28 

GB65 

EESE  HD 

M6X16MM  CH
SCR 

29 

DJ-018 

LOCK LEVER 

30 

DJ-019 

INDES PIN ASSEMBLY 

31 

GB879 

3X20MM ROLL PIN 

32 

DJ-020 

SPRING 

33 

GB5782 

M6X25 HEX BOLT 

34 

GB6170 

M6 HEX NUT 

35 

DJ-017 

SWIVEL 

36 

DJ-021 

COLLAR 

37 

GB80 

M8X12MM HEX SOC SET
SCR. 

38 

DJ-022 

LOCK 

39 

GB80 

M8X12MM HEX SOC SET 
SCR. 

40 

DJ-023 

CLAMP 

41 

DJ-024 

THREAD CLAMP 

42 

DJ-025 

TILT SCALE 

43 

GB65 

M6X10MM  CHEESE  HD 
SCR 

44 

GB97 

Φ6MM FLAT WASHER 

45 

DJ-026 

 

BALL HANDLE

46 

DJ-027 

STUD 

47 

DJ-028 

FENCE 

48 

DJ-029 

SCALE 

49 

GB827 

RIVET 

50 

DJ-030B 

TABLE RH 

51 

DJ-044B 

 

TABLE SHAFT

52 

DJ-032B 

RABB
EXTE

ETING 

TABLE 

NSION 

53 

GB70 

M6X20MM SOC HD SCR 

54 

DJ-033B 

CHIP DEFLECTOR 

55 

GB70 

M6X12MM SOC HD SCR 

56 

GB70 

M8X80MM SOC HD SCR 

57 

GB93 

M8 LOCK WASHER 

58 

DJ-034B 

BEARING BLOCK LH 

REF#    PART#     DESCRIPTION 

REF#    PART#        DESCRIPTION 

 

28

Summary of Contents for CT200

Page 1: ...CT200 CT201 6 8 JOINTERS With SPIRAL CUTTER HEADS ...

Page 2: ...ock Handle 12 Cutter Head Guard 12 Dust Hood 13 Pedestal Switch 13 V Belt 13 Operations Adjustments 14 Basic Controls 14 Test Run 14 Surface Planing 15 Edge Jointing 15 Bevel Cutting 16 Inspecting the Cutter Head 17 Adjusting Replacing Carbide Inserts 17 Table Parallelism 18 Setting Out Feed Table Height 19 Setting In Feed Table Height 19 Parts Breakdown Lists 20 CT200 Parts Breakdown 20 21 CT201 ...

Page 3: ...achine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs ALWAYS keep all safety guards in place and ensure their proper function NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned NEVER leave a tool unattended while it is in operati...

Page 4: ...power OFF Maintain the proper relationship of in feed and out feed table surfaces and the cutter head knife path All operations must be performed with the guards in place to ensure safety Never back your workpiece into the spinning cutterhead Never allow your hands to pass directly over the cutter head Always make sure that the exposed cutter head behind the fence is guarded particularly when join...

Page 5: ...3 V Belts Drive Max Depth of Cut 1 8 Max Width of Cut 6 Cutter Head Type Spiral Cutter Head with German Made Carbide Inserts Cutter Head Speed 4 850 RPM Number of Carbide Inserts 32 Cuts per Minute 19 400 Table Size 6 Width 55 1 2 Length and Height from floor 32 1 2 Die Cast Metal Cutter Head Guard All Ball Bearing and Cast Iron Construction Shielded and Lubricated Ball Bearings Parallelogram Tabl...

Page 6: ...5 Amps 3 V Belts Drive Max Depth of Cut 1 8 Max Width of Cut 8 Cutter Head Type Spiral Cutter Head with German Made Carbide Inserts Cutter Head Speed 5 350 RPM Number of Carbide Inserts 40 Cuts per Minute 21 400 Table Size 8 Width 76 3 8 Length and Height from floor 32 5 8 Fence Size 1 1 4 Width 36 Length 5 Height 45 90 and 135 Stops Die Cast Metal Cutter Head Guard All Ball Bearing and Cast Iron ...

Page 7: ... feed Table Lock Out Feed Table Adjustment Lever 4 Dust Hood ON OFF Switch Fence Tilt Knob Fence Tilt Lock Out Feed Table Fence Fence Lock Cutter Head Guard Depth Scale Out Feed Table Adjustment Lever In Feed Table Lock In Feed Table 7 ...

Page 8: ...ounded power outlet To prevent possible electrical hazards have a qualified electrician ensure that the line is properly wired 120 Volts Power Outlet for CT200 240 Power Outlet for CT201 Th 12 po in IMPORTANT Do not connect the machine to the power source before the setup process If you fail to do so serious personal injury may occur 8 ...

Page 9: ...een damaged during transit Open the crate boxes and check that the machine is in a good condition The machine is heavy and you should use a fork truck or get assistance to move the machine for safe moving method You should also clean the To setup the machine you need an a stant to help you For the protec T200 CT201 is a heavy m C achine Do ot over exert yourself For safe moving n method get the he...

Page 10: ...e mobile base of your machine should now be installed and ready to use You can now turn the stand back on the ground Once the stand is sitting back on solid ground you can loc b u m y w d been provided Installing the Jointer bed to the Stand Once the stand assembly of your jointer is on the ground now it is time to install he jointer b t ed to the stand Take the inter bed out of the packaging and ...

Page 11: ...edge on the table and adjust the level of the table Once the table is completely leveled tighten all the cap screws See Figure 4 Figure 4 Using straight edge leveling the table In o install the fence first you have to shers and cap screws inger tighten See Figure 5 igure 6 Attaching fence to the carriage T install the fence carriage to the table stand using wa f Figure 5 Installing the fence carri...

Page 12: ...nd tilt knob In ve enough pace Now insert the cutter head guard haft and use the set screws to tight it Figure 8 Installing cutter head guard rd over the cutter head To install the cutter head guard move the fence backward so that you ha s s See Figure 8 The guard is provided with spring so that when it gets pulled backward it spring back forwa After you are done installing the guard test the guar...

Page 13: ...rs flat washers and p th S Figure 10 Installing pedestal switch Installing the V Belt Your machine is provided with a V belt that goes around the motor pulley and the cutterhead pulley o install the V belt loosen the motor r a t d e motor pulley taking it around the Figure 11 Installing V belt Make sure that both the pulleys are aligned and the V belt goes straight up and down T b acket fasteners ...

Page 14: ...ble Adjustment Levers Move the table forward and backward E Table Lock Locks the table to the position you oming from the machine or the chine vibrates there problem might r 2 V belts worn or loose new matched set OPERATIONS AND ADJUSTMENTS noise c ma be because of the following 1 Belts slapping cove 3 Pulley loose 4 Motor mounts loose or broken After you investigate and if you find that the probl...

Page 15: ...o 1 16 1 8 and make sure the fence is set to 90 degrees Place the concave face of the stock flat on the in feed table and run the jointer Use push blocks to push the stock over cutter head Repeat the procedure until the edge o flat Figure di kick back or there is a possibility of B su an and work piece or injury to the operator OPERATIONS AND ADJUSTMENTS IMPORTANT Never plane stock against the gra...

Page 16: ...ecommended to set the cutting depth between 1 16 and 1 8 when doing bevel cutting Now set the fence to your desired angle and start the jointer Use push blocks to push the stock over the cutter head If the stock is cupped make sure to put the concave face of the stock flat on the in feed table See figure 15 cutter head Figure 15 Bevel Cutting The fence of the jointer can be set to different angles...

Page 17: ...es and need to be adjusted or replaced occasionally To adjust or replace the carbide inserts disconnect the machine from the power source and remove the cutter head guard to expose the cutter head with the carbide inserts ow take a hex key and loosen the crews on the carbide inserts that hold ach carbide insert to the cutter head ody See figure 16 nd thus it has four cutting edges s dull imply rot...

Page 18: ...table really needs to be adjusted before you start adjusting To check the table parallelism disconnect the power to the jointer and remove the cutter head guard Now loosen the out feed table lock jam nuts and positive stop bolts at the back of the jointer Remove screws in the 4 eccentric bushings located under the out feed table and loosen the set screws Take a straight edge and place it on the ut...

Page 19: ...le until the straightedge is 1 16 above the cutter head body See Figure 17 th located at the back and front of the machine Set the knife height to the new ut feed table he o Setting the In feed Table Height The positive stop bolts located at the back of the machine allows you to adjust the height of the in feed table The recommended setting for the minimum depth of cut is 1 32 and the maximum dept...

Page 20: ...CT200 TABLE PARTS BREAKDOWN 20 ...

Page 21: ...CT200 CABINET PARTS BREAKDOWN 21 ...

Page 22: ...CT201 TABLE PARTS BREAKDOWN 22 ...

Page 23: ...CT201 CABINET PARTS BREAKDOWN 23 ...

Page 24: ...OTOR CARRIAGE NUT 222 ORION 3010 ADJUSTING SCR 223 3 8 16 HEX NUT 224 V BELT 225 MOTOR PULLY 226 GB78 M6X10MM HEX SOC SET SCR 227 GB1096 5X30MM KEY 228 MOTOR 1HP 229 GB70 M8X25MM HEX SOC HD SCR 230 GB93 8MM LOCK WASHER 231 GB6170 M6 HEX NUT 232 GB97 6MM FLAT WASHER 233 MB15 005 M6X12 FLANGE SCREW 234 SWITCH ASSY 235 GB896 9MM EXT RET RING 236 13X30X3MM FLAT WASHER 237 4013 SHAFT 238 GB5780 M8X50 H...

Page 25: ...0MM HEX SOC HD SCR 25 DJ 016 WASHER 26 DJ 015 POINTER 27 GB97 6MM FLAT WASHER 28 GB65 DIN 84 M6X16MM CHEESE SOC HD SCR 29 DJ 018 KNOB 30 DJ 019 INDEX PIN ASSY INCL 31 GB879 3X20MM SPRING DIN 1481 M PIN 32 DJ 020 SPRING 33 GB5782 DIN 933 M6X25MM HEX HD SCR 34 GB6170 UT DIN 934 M6 HEX N 35 SWIVEL DJ 017 36 DJ 021 COLLAR 37 GB80 DIN 916 M8X10MM HEX SOC SET SCR 38 DJ 022 LOCK 39 GB80 DIN 91 SET SCR 3 ...

Page 26: ... 92 GB6170 DIN 934 M10 HEX NUT 93 GB80 M6X10MM HEX SOC SET SCR 94 GB79 M6X10MM HEX SOC SET SCR 95 DJ 054 ADJ SCR 96 DJ 060A EXTENSION SPRING 98 DJ 055A CHIPBREAKER 99 GB97 6MM FLAT WASHER 100 GB5782 DIN 933 M6X12MM HEX HD SCR 101 DJ 011 FLAT WASHER 102 DJ 063A KNOB 103 DJ 056A ECCENTRIC BUSHING 104 DJ 057A HAFT TABLE S 105 GB80 M8X12MM HEX SOC SET SCR 106 DJ 058A TABLE SHAFT 107 DJ 059A POINTER 10...

Page 27: ... 8 16 HEX NUT 224 V BELT 225 MOTOR PULLEY 226 GB78 M6X6MM HEX SOC SET SCR 227 GB1096 5X30 KEY 228 1 1 2HP MOTOR 229 GB70 M8X25MM SOC HD SCR 230 GB93 8MM LOCK WASHER 231 GB6170 M6 HEX NUT 232 GB97 6MM FLAT WASHER 233 M6X12MM PAN HD SCR 234 MAGNETIC SWITCH 235 GB896 9MM EXT RET RING 236 GB96 12MM FLAT WASHER 237 SHAFT 238 GB5780 M8X50 HEX BOLT 239 GB97 8MM FLAT WASHER 240 GB6184 M8 HEX NUT 241 GB617...

Page 28: ...5 POINTER 27 GB97 Φ6MM FLAT WASHER 28 GB65 EESE HD M6X16MM CH SCR 29 DJ 018 LOCK LEVER 30 DJ 019 INDES PIN ASSEMBLY 31 GB879 3X20MM ROLL PIN 32 DJ 020 SPRING 33 GB5782 M6X25 HEX BOLT 34 GB6170 M6 HEX NUT 35 DJ 017 SWIVEL 36 DJ 021 COLLAR 37 GB80 M8X12MM HEX SOC SET SCR 38 DJ 022 LOCK 39 GB80 M8X12MM HEX SOC SET SCR 40 DJ 023 CLAMP 41 DJ 024 THREAD CLAMP 42 DJ 025 TILT SCALE 43 GB65 M6X10MM CHEESE ...

Page 29: ...OC SET SCR 94 HEX HD SET SCR GB79 M6X10MM 95 DJ 054 LONG ADJUSTING SCR 96 DJ 060B SPRING 97 DJ 062 SPING PIN 98 DJ 055B CHIP BREAKER 99 GB97 M6 FLAT WASHER 100 GB5782 M6X12MM HEX HD SCR 101 DJ 011 HER 8 4X30X5 FLAT WAS 102 DJ 063B TABLE LOCK LEVER 103 DJ 056B ECCENTRIC BUSHING 104 DJ 057B T TABLE SHAF 105 GB80 M8X16MM HEX SOC HD SET SCR 106 DJ 058B T TABLE SHAF 107 DJ 059B POINTER 108 GB879 3X10MM...

Page 30: ...mber handy All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of ...

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